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Summer Training Seminar on Industrial Automation
Shri Ram College of Engineering & Management, Palwal
Affiliated to M.D university, Haryana
Submitted by:
Md. Shamsher Ansari
93059ME-A (8th SEM)
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Introduction Prolific Systems & Technologies Pvt. Ltd. is
Asias largest advanced industrial automation
training company having fully equipped, asset
backed facilities across 21 branches in 10 Indian
states.
Prolific imparts extensive, in-depth, hands-onpractical training to graduate and undergraduate
engineers.
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What is Automation??? AUTOMATION is basically delegation of
human control function to technical equipment :
to increase productionto reduce cost
to reduce manpower
to improve safety working conditionsto reduce power consumption
to improve quality
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EXAMPLES OF AUTOMATION
Automatic machine tools to process parts-
CNC m/c
industrial robots
automatic material handling
feedback control systems
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Automatic material handling
Conveyors
Industrial Robots
feedback control systems
EXAMPLES OF AUTOMATION
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How can it be done???
There are many systems made for the
automation process some of them are
Pneumatic Control
Hard wired logic Control
Electronic Control using Logic Gates
Programmable Logic Controller
Manual Control
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SCADA
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WHAT IS SCADA?
SCADA stands forSupervisory Control
And Data Acquisition.
SCADA refers to a system that collects datafrom various sensors at a factory, plant or in
other remote locations and then sends this data to
a central computer which then manages andcontrols the data.
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Industrial Automation
Components According to SCADA there are three basic component:
*Field Instruments
*Control Hardware
*Control Software
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Field Instruments(Sensors)
SENSORS are basically TRANSDUCERS.
Examples:
RTDs Pressure Transducer
Humidity Detector
Level Detector
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Control hardware
Control hardware controls the input/output of associated
sensors and commands.
There are following control hardware which are generally
used:
PID Controllers
Programmable logic controllers(PLC)
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Control Software
Control software is installed in the computer
which is going to control a particular
instrument.
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Features of Control Software
MONITORING Graphical representation
Waveforms
Digital data analysis
Input/output Control: Command can be generated by software itself to control the
input output operation.
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SCADA MANUFACTURE AND
NAME OF COMPANY
WONDERWARE Intouch
ALLEN BRADLEY R.S View
SIEMENS WinccMODICON Moriecon
G E FANUC Cimplicity
INTELLUSION I Fix
KPIT Ashtra
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PLC
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Programmable logic controller
PLCs
Programmable logic controller (PLCs), also
referred to as programmable controller, are in thecomputer family. They are used in commercial
and industrial application. A PLCs monitors
input, make decisions based on its program, andcontrols output to automate a process or machine.
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Pushbutton (Sensors), in this simple example,
connected to PLC inputs, can be used to start
and stop a motor connected to a PLC through a
motor starter (actuator)
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ACTUATORS
ACTUATORS are used to produce mechanical
motion to complete the certain objective.
Various actuators:
AC motorsDC motors
Stepper motors
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Advantages of PLCs less wiring. wiring between devices and relay contacts are
done in the PLC program.
Easier and faster to make changes. Trouble shooting aids make programming easier
and reduce downtime.
The same, as well as more complex tasks, can bedone with a PLC.
Easy to maintain
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Areas of Application
Manufacturing / Machining
Food / Beverage
Metals Power
Mining
Petrochemical / Chemical
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Discrete Input
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Leading companies of PLC
Companies software
Allen Bradley (USA) RS LOGIX 500
Siemens (Germany) simatic manager
Modicon (France) PL-7 PRO
GE Fanuc (USA & Japan) VERSA PRO
Mitsubishi (Japan) GX DeveloperOmron(Japan) CX
Programmer
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InstrumentationIt is a branch of engineering which is used for
measurement of process parameters and electricalparameter it includes Flow meter, Thermistors,
Thermocouple, Level Instruments etc.
Transducers: These are the devices whichconverts one form of energy into another form of
energy.
Sensors: Sensors are the Transducers which convertone form of energy into measurable form of energy.
Ex-Ambient meter, Flow meter, Burden tube type
pressure sensor
Human Machine interface
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Human Machine interface
(HMI)
HMI is the smallest form of SCADA which is used
for monitoring and controlling and it is
combination of hardware and software.
Types of HMIKeypad
Touch screenKeypad + touch screen
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Benefits HMI/SCADA
1. Powerful monitoring and control over your
production
2. Ease of use for New and experienced users.
3. Robust connectivity to other software, system and
devices
4. Powerful thin client technology.
5. True client /server Architecture for ease Scale
ability
Difference bet een SCADA and
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Difference between SCADA and
HMI
SCADAIt is complete software.
It works at low temp
Screen ratio of SCADA ishigh.Local & Remote control
Data base connectivity ispossibleRange of SCADA is 6 Km
HMIIt is combination of hardwareAnd software.It works at high temperatures
upto 55 .Screen Ratio of HMI is low
LAN area control. It cant
control remote objectData base connectivity is not
possibleRange of HMI is 100m.
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Manufacturing industries.Electric power generation, transmission and Distribution.Traffic signals.Cement and petrochemicals industries. Automobiles industries
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ANY QUERIES???
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THANKYOU
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