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Innovative Approach to Cost Benefit Analysis of Granular Roads
Dept. of Civil, Construction and Environmental Engineering
Sajjad Satvati, EITBora Cetin, PhD
Jeramy Ashlock, PhD
Department of Civil, Construction and Environmental EngineeringInstitute for Transportation, Iowa State University
2019 Mid-Continent Transportation Research Symposium
August 22, 2019 | Slide 2Innovative Approach to Cost Benefit Analysis of Granular Roads
OVERALL GOAL AND OBJECTIVES
GOAL:• Evaluation of the cost effectiveness of granular materials based on
material characteristics and performanceObjectives:1. Identify benefits associated with different types of aggregare
materials based on their long-term performance2. Investigate the economic performance of granular roads
constructed with the different materials3. Develop methodology to evaluate the cost-effectiveness of
granular materials from different sources
August 22, 2019 | Slide 3Innovative Approach to Cost Benefit Analysis of Granular Roads
MOTIVATION
1. More than 60% of the road network in the State of Iowa2. Annual maintenance costs $270 million3. Lack of high quality aggregate sources4. Resilient and sustainable infrastructure
Same location same freeze thaw cycles
August 22, 2019 | Slide 4Innovative Approach to Cost Benefit Analysis of Granular Roads
AGGREGATE SOURCES
August 22, 2019 | Slide 5Innovative Approach to Cost Benefit Analysis of Granular Roads
SITE LOCATION
I-35South
Test Sections
County RoadJ14
August 22, 2019 | Slide 6Innovative Approach to Cost Benefit Analysis of Granular Roads
TEST SECTIONS: September 2016
70% BFL Class A+30% CRG Clean
70% BFL Class A+30% LCF Clean
70% BFL Class A+30% OFD Clean
BFL Class A - ControlOFD Class ALCF Class A
80% BFL Class A+20% BFL Clean
August 22, 2019 | Slide 7Innovative Approach to Cost Benefit Analysis of Granular Roads
AGGREGATE PROPERTIES
Parameter LCF Class A
OFD Class A
BFL Class A
80% BFL Class A +20% BFL Clean
70% BFL Class A +30% OFD Clean
70% BFL Class A +30% LCF Clean
70% BFL Class A +30% CRG Clean
Subgrade
Particle-size analysis results (ASTM D422-03)Gravel Content (%) (>4.75mm) 46 54 61 79 72 65 71 12Sand Content (%) (4.75mm – 75μm) 45 37 24 13 18 23 19 24Silt Content (%) (75μm – 2μm) 8 8 14 8 8 11 9 53Clay Content (%) (< 2μm) 1 1.3 2 0 2 0 0 11Coefficient of Uniformity, Cu 48 91 185 25 111 154 103 0Coefficient of Curvature, Cc 7 2 17 5 19 17 19 7
Atterberg limits test results (ASTM D4318-10e1)Liquid limit (%) 15 NA 20 20 19 17 19 31Plasticity Index 1 NA 4 5 4 3 5 12
AASHTO and USCS soil classification (ASTM D2487-11 & D3282-09)AASHTO A-1-a A-1-a A-1-a A-1-a A-1-a A-1-a A-1-a A-6USCS group symbol GW GW GW GW GW GW GW CL
USCS group nameWell-
Graded Gravel
Well-Graded Gravel
Well-Graded Gravel
Well-Graded Gravel Well-Graded Gravel Well-Graded Gravel Well-Graded Gravel Sandy Lean Clay
August 22, 2019 | Slide 8Innovative Approach to Cost Benefit Analysis of Granular Roads
CONSTRUCTION PROCEDURE
Sections Labor(hr)
Grader(hr)
Tandem Dump(hr)
Bottom Dump(hr)
Drum Roller(hr)
LCF Class A 66 16 21 7 5OFD Class A 46 11 15 5 4BFL Class A – Control Section 66 16 21 7 580% BFL Class A + 20% BFL Clean 66 16 21 7 570% BFL Class A + 30% OFD Clean 66 16 21 7 570% BFL Class A + 30% LCF Clean 66 16 21 7 570% BFL Class A + 30% CRG Clean 66 16 21 7 5
August 22, 2019 | Slide 9Innovative Approach to Cost Benefit Analysis of Granular Roads
CONSTRUCTION COSTS
August 22, 2019 | Slide 10Innovative Approach to Cost Benefit Analysis of Granular Roads
MAINTENANCE PROCEDURE
Labor(hr)
Grader(hr)
Tandem Dump(hr)
Loader(hr)
LCF Class A 10 3 6 2OFD Class A 7 2 4 1BFL Class A – (Control Section) 10 3 6 280% BFL Class A + 20% BFL Clean 10 3 6 270% BFL Class A + 30% OFD Clean 10 3 6 270% BFL Class A + 30% LCF Clean 10 3 6 270% BFL Class A + 30% CRG Clean 10 3 6 2
August 22, 2019 | Slide 11Innovative Approach to Cost Benefit Analysis of Granular Roads
MAINTENANCE COSTS
August 22, 2019 | Slide 12Innovative Approach to Cost Benefit Analysis of Granular Roads
PERFORMANCE MEASURES
August 22, 2019 | Slide 13Innovative Approach to Cost Benefit Analysis of Granular Roads
PERFORMANCE MEASURES: First Group
0
20
40
60
80
100
0.1110100
Perc
enta
ge P
asse
d (%
)
Particle Diameter, (mm)
Hardin B., “Crushing of Soil Particles” - 1985
Material Loss
Fines Content
Gravel/Sand Ratio
Total Breakage
August 22, 2019 | Slide 14Innovative Approach to Cost Benefit Analysis of Granular Roads
PERFORMANCE MEASURES: Second Group
Shear Strength (CBR) DCP
Surface Elastic Modulus FWD
August 22, 2019 | Slide 15Innovative Approach to Cost Benefit Analysis of Granular Roads
PERFORMANCE MEASURES: Third Group
Dust Production Dustometer
Surface Roughness Roadroid
August 22, 2019 | Slide 16Innovative Approach to Cost Benefit Analysis of Granular Roads
SCENARIO DEVELOPMENT: Maintenance Intervals
LowPerformance
MediumPerformance
HighPerformance
Best Case
Most Likely Case
Worst Case
3 Years 4 Years 5 Years
2 Years 3 Years 4 Years
1 Year 2 Years 3 Years
August 22, 2019 | Slide 17Innovative Approach to Cost Benefit Analysis of Granular Roads
ECONOMIC ANALYSIS ELEMENTS
Performance-Based Cost Analysis
Benefits Costs Factors
User cost saving
Maintenance cost saving
Construction costs
Maintenance costs
Service life
Discount rate
Maintenance interval
August 22, 2019 | Slide 18Innovative Approach to Cost Benefit Analysis of Granular Roads
COST ANALYSIS: Summary
𝐍𝐍𝐍𝐍𝐍𝐍 = 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂
+ �𝐤𝐤=𝟏𝟏
𝐂𝐂
𝐌𝐌𝐌𝐌𝐂𝐂𝐂𝐂𝐂𝐂𝐌𝐌𝐂𝐂𝐌𝐌𝐂𝐂𝐂𝐂𝐌𝐌 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐤𝐤𝟏𝟏
𝟏𝟏 + 𝐂𝐂 𝐂𝐂𝐤𝐤− 𝐒𝐒𝐌𝐌𝐒𝐒𝐒𝐒𝐌𝐌𝐒𝐒𝐌𝐌 𝐍𝐍𝐌𝐌𝐒𝐒𝐂𝐂𝐌𝐌[
𝟏𝟏𝟏𝟏 + 𝐂𝐂 𝐂𝐂𝐤𝐤
]
𝐁𝐁𝐌𝐌𝐂𝐂𝐌𝐌𝐁𝐁𝐂𝐂𝐂𝐂 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂 𝐑𝐑𝐌𝐌𝐂𝐂𝐂𝐂𝐂𝐂 =𝐍𝐍𝐍𝐍𝐍𝐍 (𝐁𝐁𝐌𝐌𝐂𝐂𝐌𝐌𝐁𝐁𝐂𝐂𝐂𝐂𝐂𝐂)𝐍𝐍𝐍𝐍𝐍𝐍 (𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂)
Defining Benefits:
• User Cost Saving
• Maintenance Cost Saving
𝐓𝐓𝐂𝐂𝐌𝐌𝐒𝐒𝐌𝐌𝐒𝐒 𝐝𝐝𝐌𝐌𝐒𝐒𝐌𝐌𝐝𝐝 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂 = 𝟏𝟏 − 𝐓𝐓𝐂𝐂 × 𝐍𝐍 × 𝐍𝐍𝐩𝐩 + 𝐓𝐓𝐂𝐂 × 𝐍𝐍𝐂𝐂
𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂 𝐂𝐂𝐌𝐌𝐒𝐒𝐂𝐂𝐂𝐂𝐒𝐒𝐂𝐂 = 𝐍𝐍𝐌𝐌𝐍𝐍 𝐁𝐁𝐂𝐂𝐌𝐌𝐟𝐟𝐂𝐂𝐌𝐌𝐂𝐂𝐂𝐂𝐝𝐝 × 𝐍𝐍𝐌𝐌𝐍𝐍 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂 − 𝐂𝐂𝐂𝐂𝐂𝐂𝐒𝐒𝐌𝐌𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐌𝐌𝐒𝐒 𝐁𝐁𝐂𝐂𝐌𝐌𝐟𝐟𝐂𝐂𝐌𝐌𝐂𝐂𝐂𝐂𝐝𝐝 × 𝐂𝐂𝐂𝐂𝐂𝐂𝐒𝐒𝐌𝐌𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐌𝐌𝐒𝐒 𝐂𝐂𝐂𝐂𝐂𝐂𝐂𝐂
August 22, 2019 | Slide 19Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA: Material Loss
August 22, 2019 | Slide 20Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA: Material Loss
August 22, 2019 | Slide 21Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (First Group): Total Breakage
August 22, 2019 | Slide 22Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (First Group): Total Breakage
August 22, 2019 | Slide 23Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (First Group): Fines Content
August 22, 2019 | Slide 24Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (First Group): Fines Content
August 22, 2019 | Slide 25Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (First Group): Gravel/Sand Ratio
August 22, 2019 | Slide 26Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (First Group): Gravel/Sand Ratio
August 22, 2019 | Slide 27Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Second Group): FWD
August 22, 2019 | Slide 28Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Second Group): FWD
August 22, 2019 | Slide 29Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Second Group): DCP
August 22, 2019 | Slide 30Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Second Group): DCP
August 22, 2019 | Slide 31Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Third Group): Dust Production
August 22, 2019 | Slide 32Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Second Group): Dust Production
August 22, 2019 | Slide 33Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Third Group): Surface Roughness
August 22, 2019 | Slide 34Innovative Approach to Cost Benefit Analysis of Granular Roads
BCA (Second Group): Surface Roughness
August 22, 2019 | Slide 35Innovative Approach to Cost Benefit Analysis of Granular Roads
Performance – Based Economic Analysis
August 22, 2019 | Slide 36Innovative Approach to Cost Benefit Analysis of Granular Roads
Performance – Based Economic Analysis
August 22, 2019 | Slide 37Innovative Approach to Cost Benefit Analysis of Granular Roads
CONCLUSIONS
Highest Construction Costs
Lowest Construction Costs
Lowest Maintenance Costs
Highest Maintenance Costs
OFD Class A
80% BFL Class A + 20% BFL Clean
OFD Class A
70% BFL Class A + 30% OFD Clean
August 22, 2019 | Slide 38Innovative Approach to Cost Benefit Analysis of Granular Roads
CONCLUSIONS
Dust Production
Gravel/Sand Ratio
Overall
70% BFL Class A + 30% LCF Clean
70% BFL Class A + 30% CRG Clean Ride Quality
Material Loss
FWD
Fines Content
Total Breakage
Thank You!QUESTIONS??
Appendix
August 22, 2019 | Slide 41Innovative Approach to Cost Benefit Analysis of Granular Roads
FALLING WEIGHT DEFLECTOMETER
Parameters FWDNumber of receivers 9Receiver spacing (m) 0.15 to 0.31Total length (m) 1.38Distance from the source to the first receiver (m) 0
August 22, 2019 | Slide 42Innovative Approach to Cost Benefit Analysis of Granular Roads
FALLING WEIGHT DEFLECTOMETER
Backcalculation Methods• Boussinesq• BAKFAA• Modulus 7
Layer Numbers in Calculation• Two Layers• Three Layers
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