View
124
Download
0
Category
Tags:
Preview:
Citation preview
Wauseon Machine Wauseon Machine & Manufacturing, Inc.& Manufacturing, Inc.
Wauseon, OhioWauseon, Ohio
Wauseon Machine & Manufacturing, Inc. 2015
ISO 9001:2008 Certified Sept. 2000 ○ Last audit July 2014– NEVER A MAJOR NC ○ Design, Tooling & Equipment for Tube Fabrication. ○ Production Machining & Custom Engineered Machines with Automation.
■ 2
COMPANY OVERVIEW
■ 3
■ 4
AEROSPACE – AUTOMOTIVE - APPLIANCE
Wauseon Machine & Manufacturing, Inc. 2015
•Dedicated Account Manager for each customer•Inside Sales and Support Staff•21 Engineers and 5 Technicians•42 Toolmakers and 26 Machinists•106 CNC Machining Centers
■ 5
KEY RESOURCES
Wauseon Machine & Manufacturing, Inc. 2015
•Complete Tool Room CapabilitiesComplete Tool Room Capabilities•33,000 sq. ft.33,000 sq. ft.•83 Employees83 Employees
■ 6
PLANT 1
Wauseon Machine & Manufacturing, Inc. 2015
■ 7
Grind EquipmentGrind Equipment○ Manual Surface Grinder (6)
Max. Capacity:8” x 18” x 12”
○ Automatic Surface Grinder (5)Max. Capacity:16” x 24” x 10”
○ O.D. Grinder (2)Max. Capacity:
10” Ø x 22” long
○ Blanchard Grinder (2)Max. Capacity:
up to 36” Ø
○ Hone (1)Max. Capacity:
up to 2 ¼”
GRIND DEPARTMENT
■ 8
Lathe EquipmentLathe Equipment○ CNC Lathes (14)
Max. Capacity: 27” Ø x 160” long
○ Manual Lathes (5)Max. Capacity:
16” Ø x 60” long
LATHE DEPARTMENT
Mill EquipmentMill Equipment
○ CNC Vertical Mil ls (27)Max. Capacity:
X=121” Y=70” Z=32”
○ Horizontal Mil ls (2 CNC, 1 Manual)
Max. Capacity: X=64” Y=50” Z=32”
○ Mazak IntegrexMulti -tasking Center (1)
Max. Capacity: X=17” Y=7” Z=21”B=220° C=360°
MILL DEPARTMENT
■ 9Wauseon Machine & Manufacturing, Inc. 2015
Max. Capacity:12” Ø x 21” long
Haas ST-20Y with Live Tooling
Max. Capacity:X=17” Y=7” Z=21”B=220° C=360°
Mazak Integrex J-200
MULTI-TASKING CENTERS
■ 10Wauseon Machine & Manufacturing, Inc. 2015
Carbinite (Surface Texturing) Ram EDM (Electrical Discharge Machining)
Misc. EquipmentMisc. Equipment○ Wire EDMs (3)
Max. Work Piece:X= 31” Y=28” Z=11”
○ Ram EDMs (2)Max. Work Piece:
X=24” Y=14” Z=10”
○ Cut-off Saws (7)
○ Heat Treat Ovens (5)Max. Capacity:
X=16” Y=16” Z=10”
○ Carbinite (Surface Texturing)
○ Fortus 3D
Prototyping Machines (1)
MISC. EQUIPMENT
■ 11Wauseon Machine & Manufacturing, Inc. 2015
o Saw Cuttingo Weldingo Heat Treatingo Tumblingo Sand Blastingo CMM Inspectiono Carbinite
(Surface Texturing)o Paint Booth
Steel InventoryTIG Welding
■ 12
COMPLETE TOOL ROOM SERVICE
Wauseon Machine & Manufacturing, Inc. 2015
○ Volume Discounts Offered○ Ask your Account Manager for more details
■ 13
CUSTOMER STOCK TOOLING PROGRAM
Wauseon Machine & Manufacturing, Inc. 2015
•Started operations July 2002Started operations July 2002•Design and Build of Standard Design and Build of Standard and Custom Equipment and Custom Equipment•32,000 sq. ft.32,000 sq. ft.•44 Employees44 Employees
■ 14
PLANT 2
Wauseon Machine & Manufacturing, Inc. 2015
ENGINEERING SERVICES
■ 15
CUSTOM TOOL DESIGN & DEVELOPMENT
Wauseon Machine & Manufacturing, Inc. 2015
RAPID PROTOTYPING
■ 16
ENGINEERING SERVICES
WMM ENGINEERING CAPABILITIES
■ 17Wauseon Machine & Manufacturing, Inc. 2015
UP TO 3” Ø TUBE UP TO 2” Ø TUBE○ END FORMING ○ END FINISHING
UP TO 3/8” Ø TUBE○ DECOATING ○ CRIMPING
UP TO 3¾” Ø TUBE
■ 18
STANDARD EQUIPMENT
Wauseon Machine & Manufacturing, Inc. 2015
○ DUAL END FORMING MACHINES (END FORM UP TO 1½” Ø TUBE)
○ END FORMING/END FINISHING MACHINES (END FORM/END FINISH UP TO ¾” Ø TUBE)
■ 19
INTEGRATED MACHINES
Wauseon Machine & Manufacturing, Inc. 2015
○ Assembly Machines
○ Fixtures
○ Dedicated Power Benders
○ Leak Testers
○ Loaders
○ Hand Benders
Press Fixture Stud Assembler
Dedicated Power Bender Assembly Machine
CUSTOM MACHINES
■ 20Wauseon Machine & Manufacturing, Inc. 2015
■ 21
FANUC ROBOTICS AND WAUSEON MACHINE
LEVEL IV
• Wauseon Machine has been an Authorized Integrator of FANUC Robotics for 15 years• In 2010, WMM reached the highest integrator status of Level IV • We have earned and maintained the following integrator
achievements by meeting and keeping current on several requirements established by FANUC Robotics:• Certified Servicing Integrator• Certified Vision Specialist
Outstanding Sales Growth Award2001, 2002, 2011
Sales Leadership Award2011, 2012, 2013
FANUC ROBOTICS AWARDS
Wauseon Machine & Manufacturing, Inc. 2015
■ 22
ROBOTS AND COMPLETE DRESS-OUT PACKAGE Robots – FANUC and WMM will offer the best available pricing as a
Level IV Integrator
LEVEL IV
Wauseon Machine & Manufacturing, Inc. 2015
■ 23
ROBOTS AND COMPLETE DRESS-OUT PACKAGE RoboGuide Simulation Software Services
LEVEL IV
Wauseon Machine & Manufacturing, Inc. 2015
■ 24
ROBOTS AND COMPLETE DRESS-OUT PACKAGE Design/Build End of Arm Tool (EOAT), including Cable Management
System (Dressout) & Tryout
LEVEL IV
Wauseon Machine & Manufacturing, Inc. 2015
■ 25
ROBOTS AND COMPLETE DRESS-OUT PACKAGE Fabrication of Guarding & Risers/Pedestals
LEVEL IV
Wauseon Machine & Manufacturing, Inc. 2015
■ 26
ROBOTS AND COMPLETE DRESS-OUT PACKAGE Electrical Engineering – Controls & Programming
LEVEL IV
Wauseon Machine & Manufacturing, Inc. 2015
■ 27
ROBOTS AND COMPLETE DRESS-OUT PACKAGE
LEVEL IV
Installation, Start-up, Service, & Support
As a Certified Servicing Integrator, WMM is authorized to provide warranty and repair of FANUC products
Wauseon Machine & Manufacturing, Inc. 2015
○ Assembly○ Deburring○ Dispensing○ Press Tending○ Plastic Deflashing\Degating○ Plastic Ultrasonic Assembly Welding○ Pharmaceutical Packaging○ Machine Load\Unload○ Material Handling○ Testing & Inspection
since 1999190+ FANUC APPLICATIONS
Robotic Machine Load\Unload
■ 28
•Started operations January 2004Started operations January 2004•Production MachiningProduction Machining•30,000 sq. ft.30,000 sq. ft.•38 Employees38 Employees
■ 29
PLANT 3
Wauseon Machine & Manufacturing, Inc. 2015
Machining of a wide variety of Machining of a wide variety of shapes, sizes, and volumesshapes, sizes, and volumes
Swiss style machiningSwiss style machining
3 inches3 inches
2.6 inches2.6 inches
6 inches6 inches
Secondary machining of castingsSecondary machining of castings Secondary machining of stampingsSecondary machining of stampings
5 inches5 inches
■ 30
CNC PRODUCTION MACHINING
Core Capabilities in Production Machining: CNC Mills
○ Pallet Changers○ 4th Axis Rotary Fixtures○ Horizontal & Vertical
CNC Lathes ○ Single Spindle○ Dual Spindle, Dual Turret○ Gantry Load○ Live Tooling○ Bar Feeders○ Swiss Style
■ 31
CNC PRODUCTION MACHINING
Wauseon Machine & Manufacturing, Inc. 2015
Options ▫ Barfeed up to 2” Ø x 12 ft. long
▫ Spindle through hole up to 2.5” Ø ▫ Live Tooling
Lathe EquipmentLathe Equipment○ Mazak Quick Turn Lathes
(25)with Dual Spindle, Dual Turret (2)
Max. Capacity:15” Ø x 21” long
Mazak Quick Turn 20 with bar feeder
Cincom Citizen Swiss L20
○ Cincom Citizen Swiss Lathes (4)
Options ▫ Barfeed up to 0.787” Ø
▫ Live ToolingMazak Dual Turn 20
CNC TURNING
■ 32Wauseon Machine & Manufacturing, Inc. 2015
Mill EquipmentMill Equipment○ CNC Vertical Mil ls (21)
Max. Travel:X=50” Y=20” Z=32”
○ CNC Horizontal Mil ls (7)Max. Travel:
X=16” Y=16” Z=24”
Mazak HCN-4000
CNC MILLING
■ 33Wauseon Machine & Manufacturing, Inc. 2015
Brown & Sharpe CMM Robot Inspection & Packing Cell
Misc. EquipmentMisc. Equipment○ Robot Inspection & Packing Cel ls (2)
○ Broaching (1)
○ Brown & Sharpe CMMs (1)
○ Vibratory Deburring Machines (4)
○ Automatic Circular Cold Saws (1)
○ Horizontal Band Saws (1)
○ CNC Tool Presetters (1)
MISCELLANEOUS EQUIPMENT
■ 34Wauseon Machine & Manufacturing, Inc. 2015
Meeting this goal requires ALL company personnel.
Maintainability, Durability, & Reliability are committed to by Wauseon Machine through continuous improvements.
Wauseon Machine’s goal is to supply Defect Free Products to our customers.
■ 35
QUALITY POLICY
Wauseon Machine & Manufacturing, Inc. 2015
Recommended