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IR Dryers – Productivity and Safety. ACCCSA Technical Presentation Cartagena , Columbia 2014. JB MACHINERY. S • I • M • P • L • Y Delicious Color & Graphics. GENERAL. IR Drying & UV Curing Sentinel™ & VisionMaster™ KleenPlate ®. ®. - PowerPoint PPT Presentation
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IR Dryers – Productivity and Safety
ACCCSA Technical PresentationCartagena , Columbia 2014
S • I • M • P • L • Y
Delicious Color & GraphicsIR Drying & UV Curing
Sentinel™ & VisionMaster™
KleenPlate®
JB MACHINERY
®
KleenPlate® & ColorCure® are Patented http://www.jbmachinery.com/patents.html
GENERAL
R • I • C • H Graphics
So why dryers?... The BenefitsMAXIMIZED PRODUCTIVITY High Speed Printing, Die Cutting and Finishing In a Single Pass. Improved ink on-press stability
OPTIMIZED QUALITY Improved color brilliance and quality through dry trapping. Minimized (or eliminated) tracking, marking, smearing and ghosting. Significant reduction of waste.
ALL THAT & SAFETY Sentinel – Automatic Sheet Detection System. VisionMaster – In-Press Dryer Inspection & Monitoring System
5,000 sheets/hr on 1600 mm cylinder = 160 milliseconds of dwell time when
exposed to Final Flexo Dryer
10,000 sheets/hr on 1600 mm cylinder = 80 milliseconds of dwell time when
exposed to Final Flexo Dryer
Water (volatiles) evaporateInk cells flow together
IR Dryer
Continuous ink layer
Top Liner
Bottom Liner
Pigment Binder
Ink delivered to board
from anilox cells
Water (Vehicle) & Amines
R • I • C • H Graphics
IR Drying Options
R • I • C • H Graphics
IR Spot & Width Zone ControlFor Modular or Fixed Frame Configurations
6 inch/152mm cassettesCassettes easily removed for maintenance and rotation
S • I • M • P • L • Y
Delicious Color & GraphicsIR Drying & UV Curing
Sentinel™ & VisionMaster™KleenPlate®
KleenPlate® & ColorCure® are Patented http://www.jbmachinery.com/patents.html
R • I • C • H Graphics
Sentinel™ - automatic sheet detection system
Instant dryer/press shut down if light curtain is broken
Sentinel-ASDVisionMaster™ Combined shroud If Sentinel Light Curtain is Broken:
Instant Dryer/Press Shut Down • Dryer Disabled
• Global dryer reset at control panel
Prevention – not detection!!!!!
R • I • C • H Graphics
VisionMaster™ - in press dryer inspection/monitoring
Real-Time dryer inspection/monitoring DVR Incident history review Global dryer reset at control panel, without entering machine!
R • I • C • H Graphics
Top Printer Case Studies: White Top
3-Colors Webbox/Pigs Ears: Before Dryers - 4,000 sph / After Dryers – 14,000 sph.
Representing a 250% Increase in Productivity
4-Color Vier Jahreszeiten Wine Box: Before Dryers - 8,000 sph / After Dryers – 18,000 sph
Representing a 125% Increase in Productivity
R • I • C • H Graphics
CEMSA Case Study
Run Condition Before Dryer One Pass three (3) colors – 4,000
sheets/hour Stopping EVERY 20 minutes to clean
plates and due to marking of the anvil cover - for a total of 20 minutes DOWNTIME every 20 minutes!!
50 Production hours to yield 100,000 sheets.
CEMSA installed a dwell station with integrated JB Machinery Final Flexo Dryer on their their 3 color RDC.
Run Condition After Dryer One Pass three (3) colors - 5,240
sheets/hour Stopping every 33,000 sheets (6.3 hours)
for 20 minutes to clean anvil covers and plates!
20 Production hours to yield 100,000 sheets.
An overall increase in productivity of more than 150%Payback based on added press time for Pizza Hut job ONLY < 5 Months!!!!
Productivity Quality Consistency
R • I • C • H Graphics
Top Printer Case Studies: Semi-Coated
618 Flexo Folder Gluer installed with two (2) JB Flexo Dryers, after print stations 2 & 4.
SEMI-COATED 3-Colors: Before Dryers - Not possible / After Dryers – 12,500 sph An Increase in Product Offerings and New Market Oppotrtunities
R • I • C • H Graphics
Color Sells
Printer Converter took his customer’s graphics from box on left to box on right. Within 3-months Saint Arnold beer sales doubled and SO DID THE
PRINTER CONVERTERS BOX SALES!
Before After
S • I • M • P • L • Y
Delicious Color & Graphics
Thank you for your time!
Questions?
KleenPlate® ‘Winner’ – 2012 AICC Innovator of the Year
R • I • C • H Graphics
JB MACHINERY
®
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