Magnetek Material Handling AC Controls Introduction to IMPULSE®G+ Mini September, 2008

Magnetek Material Handling AC Controls

Introduction to IMPULSE®•G+ Mini

September, 2008

G+ Mini Introduction

P3 Series 2P3 Series 2 G+ MiniG+ Mini Launch Date: January, 2009Launch Date: January, 2009

IMPULSE®• G+ Mini

RoHScompliant

Introducing . . .Introducing . . . Magnetek’s IMPULSE®• G+ Mini drive Magnetek’s IMPULSE®• G+ Mini drive

Quality has a New Formula

The power to move TONS in the palm of your hand…

G+ Mini drives are the best in class choice whenever

excellent performance, flexibility and

compact size drives are required

The IMPULSE®•G+ Mini AC drive is the result of 30+ years of experience as a North American leader in the Material Handling industry and represents a revolution in drive design. Compact, sensor-less, and with a lower cost position than P3-Series 2; the G+ Mini has all of the features and performance that you have grown to expect from Magnetek, the leader in innovative product development for the Material Handling Industry.

G+ Mini Software Concept

G+ Mini has two access levels:• Basic

Parameters are displayed in G+ Series 3 format. Available selections and navigation is nearly identical to P3-S2.

• AdvancedParameters are displayed in G+ Series 3 format. Available selections and navigation is identical to G+ Series 3 plus new features.

P3 Series 2 G+ Series 3

G+ Mini Highlights

• Smaller Dimensional Footprint above 5 HP over the P3-Series 2

• 1-5 HP has an identical footprint as P3-S2• Standard and Flat Heat Sink Designs• Basic & Advanced Programming Modes• V/F & Open Loop Vector Control Methods• UL Approved Motor Overload Protection• Mean Time Between Failures (MTBF)

– 28 years• Maintenance Monitors

– Run time data of drive cooling fans, and number of run commands issued

– Maintenance data and replacement information for various drive components

– Peak Current– kWh data– Motor Overload Status– Cooling Fan easy to replace

• Global Certification– CE, UL, cUL, RoHS, and TUV

• Safety Regulations– Hardware base block meets requirements of EN954-1

Safety Category 3, Stop Category 0

G+ Mini Standard Panel

Safety

• What is Hardware BaseBlock?– Many Specifications are now calling for enhanced safety ratings at the

component level. Several industry standards have emerged - EN-954-1, IEC 61508 and ISO 13849, all of which have roots back to European certifications by TUV and references to EN954-1.

– EN954-1 contains requirements for safety-related parts of control systems which are specified by five category levels.

• The Categories represent a classification of the safety-related parts of a control system with respect to their ability to withstand faults and their behavior in the event of a fault.

– Previous generation BaseBlock inputs (External BB) were only software regulated which means that if the CPU fails in an unknown state, the CPU / software may not recognize the Base Block input and shut the drive down accordingly.

– The Hardware Baseblock combines the software input directly to the CPU as well as interrupts the gate firing signals through a tri-state buffer.

HBB Circuit Concept

Meets EN954-1, Category 3, Stop category 0.

G+ Mini Enhancements

Control Characteristics P3 Series 2 G+ Mini

HP Ratings 1/4 ~ 10 HP 1/4 ~ 20 HPStarting Torque 150% @ 3Hz (V/f) 150% @ 3Hz (V/f), 200% @ 0.5Hz (OLV)Braking Transistor Up to 10 HP Up to 20 HP**Short Circuit Rating 18,000 A RMS 30,000 A RMSMicroprocessor Single DualScan Rate 8 ms 4 msKeypad (Digital Operator) LED 4x7 segment LED 5x7 segmentNumber of Keys 6 8Auto-Tuning No Yes, Primary Resistance & RotationalParameter Copy Function Keypad Terminal Board / USB Copy StickFault Storage Last 4 Last 10 w/Elapsed Time MeterFault Trace No Yes - 15 Trace Data PointsElapsed Time No Yes - Power up or RunOvertemperature OH Auto-speed Reduction on OHDrive Enable Run Permissive None Meets EN954-1, Cat. 3, Stop Cat. 0NLB Hoist * Special Software Built inMotor Lead Reversal No YesMaintenance Timer No YesRS485 Communication 19.2kbps 115.2kbpsTorque Detection Over Over and Under* Reserved for approved OEMs** 230V - 20HP Class D Traverse Not available

G+ Mini Hardware Concept

120VAC Interface Card

24VDC Interface Card

Up to 20 HP World’s smallest compact drive Control terminal board with

memory Long service life design Faster CPUs and improved speed

control Open Loop Vector Control Hardware BaseBlock Circiut 120VAC Interface card

G+ Mini Terminal Block

•Parameter Back-up Function in detachable 24VDC Terminal Block – Reduced down-time in the event of failure by quickly replacing any damaged drive without

loss of programming.

•Save Time, Avoid Repetition– Control parameters need only be set once with the G+ Mini. They are

automatically saved to 24VDC control terminal board memory allowing for quick replacement if necessary. The replacement drive will be automatically updated with the latest parameter settings.

24VDC Terminal

Board

120VAC Interface Card

Model Numbers by Amps

RatedInput

Voltage

G+ MiniModel #

Rated Output Current (Amps)

Nominal HP

P3 Series 2Model #

Rated Output Current (Amps)

Nominal HP

2001-G+M 1.6 1/4 2001-P3S2 1.6 1/42003-G+M 3 1/2 2003-P3S2 3.0 1/22005-G+M 5 3/4 & 1 2005-P3S2 5.0 3/4 & 1 Previously2008-G+M 8 2 2008-P3S2 8.0 2 G+ S32011-G+M 11 3 2011-P3S2 11.0 32017-G+M 17.5 5 2017-P3S2 17.5 52025-G+M 25.0 7.5 2025-P3S2 25.0 7.52033-G+M 33.0 10 2033-P3S2 33.0 102047-G+M 47.0 15 2045-G+S3 45.0 152060-G+M 60.0 20 2058-G+S3 58.0 204001-G+M 1.2 1/2 4001-P3S2 1.2 1/24002-G+M 1.8 3/4 4002-P3S2 1.8 3/44003-G+M 3.4 1 & 2 4003-P3S2 3.4 1 & 24004-G+M 4.8 3 4004-P3S2 4.8 34009-G+M 9.2 5.0 4008-P3S2 8.6 54014-G+M 14.8 7.5 & 10 4014-P3S2 14.8 7.5 & 104018-G+M 18.0 10 4018-P3S2 18.8 104024-G+M 24.0 15 4024-G+S3 24.0 15.04031-G+M 31.0 20 4031-G+S3 31.0 20

460V,3-Phase

230V,3-Phase

Cost Position

• Up to 6% component cost savings at the 1 and 2 HP range over P3 Series 2.

• Up to 13% component cost savings at 15HP over the G+ Series 3.

• Up to 18% component cost savings at 20 HP over the G+ Series 3.

• Standard Panel price roll out with up to 3% cost savings at 1/2 ~ 10 HP over P3 Series 2.

• Standard Panel price roll out with up to 19% cost savings at 20 HP over G+ Series 3.

G+ Mini Options

IMPULSE®• G+ Mini available accessories:

• 24VAC interface card (Same Price)• 48VAC NOT available• P3S2-OUT2 – (2) 120VAC Solid State

outputs• USB Copy Unit• Windows Based Drive Simulator

Software suite (G+ Mini / G+ S3 / VG+ S3)

• IMPULSE®• Link 4.1 Basic and WDS compatibility

What’s in the Box?

IMPULSE®• G+ Mini includes the following:

• G+ Mini Drive• 120VAC interface card as standard

(24VAC optional – same price, must be specified)

• Instruction Manual for Basic programming

• Quick Start Pocket Guide (While supplies last and available on our website)

• Magnetek Material Handling screwdriver (while supplies last)

Available Documents

• Product Transition Guide– P3-S2 G+ Mini

• Basic Instruction Manual– Ships with Product– Covers Basic Programming

• Advanced Instruction Manual– Available on WWW or Purchase– Covers Advanced Programming

• G+ Mini Product Brochure• Technical Specifications

– Included in initial Brochure distribution (while supplies last)

• Quick Start (Pocket Guide)– Quick Programming Reference

• 120VAC Interface Install guide– For interface cards shipped loose

• Copy Stick Instruction Manual– Handheld Parameter Copy Device

Competitive Analysis

Control Characteristics G+ Mini Ace S11 PEI SmartMove

HP Ratings 1/4 ~ 20 HP 1 ~ 20 HP 1/2 ~ 3Control Method V/F & OLV V/F & OLV V/FHardware Base Block Meets EN954-1, Cat. 3, Stop Cat. 0 No NoWindows based Drive Simulator Yes No NoAuto-Tuning Yes, Static & Rotational Yes, Static NoParameter Copy Function Yes, Terminal Board No NoUSB Copy Stick Yes No NoNLB Hoist * Built in Yes No24VAC Interface Card Option Yes No YesFault Storage Last 10 w/Elapsed Time Meter Last 10 Last 4Fault Trace Yes - 15 Trace Data Points Unknown NoSoftware Motor Lead Reversal Yes No No120V I/F card internally mounted Yes No Yes* Reserved for approved OEMs

Competitive Feature Analysis

G+ Mini DEMO Units

• Please obtain an RMA # from our Service Dept. • Let them know you are sending back a P3-S2 Demo to

be upgraded to a G+ Mini• Attn: Greg Byzewski

IMPULSE®• G+ Mini

Questions?