Magnetic Separators...High intensity magnetic separator for use in pneumatic conveying lines. The...

MagneticSeparators

2 Rods

Samplingprobe

Circulargrid

3 Squaregrid

Sievemagnet

Easy-cleangridmagnets

4 Stripmagnet

Hingedstripmagnet

5 HousedEasy-cleangrid–singlerow

HousedEasy-cleangrid–doublerowLiquidfilter

Auto-shuttle

6 Pneumag

Rota-grid

AutoRota-shuttle

7 Bulletmagnet

Chutemagnet

Liquidfilter

8 Magneticdrum

Houseddrum

Conveyorheadroller

9 Platemagnet

Overband

Contents

Contents

Magneticseparatorsarewidelyusedinmanyindustrialandfoodprocessestoremoveferrousandpara-magneticcontamination.

Pollutantscanenteryourproductionlineinseveralways:withrawmaterials;staplesornailsfrompacking;rust,wearanddamagedparts.

Thesecontaminantscan:

■ damageyourprocessmachinery

■ remaininyourfinalproduct

Weofferarangeofmagneticseparators,suitableformostapplications:

■ ‘primary’separatorstoeliminatelargerparticles

■ ‘secondary’separatorstoimprovethequalityofyourproduct,removingparticlesdowntosub-micronsize

■ withmanualorfullyautomaticcleaningsystems

Magnetic separators with the ATEX symbol can be

provided with ATEX certification – zones 20 interior and

21 or 22 exterior – direct from our factory.

www.magneticseparation.co.uk

MagneticSeparators

2

Rods

High-intensityrare-earthmagneticrodsarehighlyeffectiveatremovingferrouscontaminantsfromfree-flowingproducts,sugar,grain,tea,plasticgranules,chemicalpowdersorliquids.

Thesebarsareidealfortechnicianswishingtodesignandbuildtheirownmagneticseparators.Allcontactpartsarepolishedstainlesssteel316.

Formoreinformationpleaseseedatasheet501

Sampling probe Thesamplingprobeenablesqualitycontrolpersonneltoquicklyandeasilyinspectpowders,pelletsandliquidsforcontamination.

Theseprobesareusedforinspectionofproductonarrivalatgoodsinwards,beforefinalshippingandatkeystagesofprocessing.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet502

Circular grid

Gridmagnetsareextremelyefficientatremovingferrouscontaminantsfromtheflowofdrygoodssuchassugar,grain,tea,plasticpelletsandchemicalspowders.Circulargridsareeasilyinstalledinhoppers,siloentrypointsandtheexitpointoffinishedproduct.

Gridscanbequicklyinstalledtoprovideeffectiveprotectionagainstcontaminantssuchasrustparticlesandstainlesssteel,resultingfrommechanicalwearofprocessingmachinery.TheseparticlesareoftentoosmalltobedetectedbyametaldetectorbutcanbeeasilyremovedbyEclipseMagneticsmagneticgrids.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet503

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Square grid

Gridmagnetsareextremelyefficientatremovingferrouscontaminantsfromtheflowofdrygoodssuchassugar,grain,tea,plasticpelletsandchemicalspowders.Gridsareeasilyinstalledinhoppers,siloentrypointsandtheexitpointoffinishedproduct.

Gridsprovideeffectiveprotectionagainstcontaminantssuchasrustparticlesandstainlesssteelresultingfrommechanicalwearofprocessingmachinery.TheseparticlesareoftentoosmalltobedetectedbyametaldetectorbutareeasilyremovedbyEclipseMagneticsmagneticgrids.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet504

Sieve magnet

Especiallydesignedforuseinvibrationarysievingmachines.Oursievemagnetsarelightweight,reducingthestressontheseal.

Themagnetispositionedbelowthescreenfortotalsecurity,thestrongmagneticfieldiscapableofattractingparticleslessthanamicroninsize.

Formoreinformationpleaseseedatasheet505

High-intensitygridmagnetsthatcanbecleanedinseconds.Simplyreleasethelockingmechanism,removethemagneticcoresfromtheirstainlesssteelhousingsandthecontaminantsfallaway.

Replacethemagneticcoresintheirhousingsandthegridisagainreadyforuse.Theprocesstakeslessthan30seconds.

Easy-cleangridmagnetsareextremelyeffectiveatremovingferrouscontaminants.Installwherestoppagetimehastobekepttoaminimum.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet506

Easy-clean grid magnets

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Strip magnet

Stripmagnetsareveryverstaile.Theycanbeplacedaboveconveyors,atchuteexitsoratfinalproductreleasepoints.

Rareearthmagnetsarefullyprotectedbystainlesssteelcladding,allowinguseinwetenvironments.Amagneticfieldisgeneratedononefaceandattractingcontaminantsastheypassthrough.

Tooptimizeperformance,magnetsaboveconveyorsmustbeplacedascloseaspossibletothebelt.Depthoffieldis80mm.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet507

Hinged strip magnet

Designedtobeinstalledaboveconveyorbeltstoremoveferrouscontaminantsfromawiderangeofproducts.

Highintensityrareearthmagnetmaterialisenclosedinstainlesssteel.Ahingedcleaningplatecoversthefaceofthemagnet.

Thefaceemitsapowerfulmagneticfieldthatattractsferrouscontaminants.

Allcontactpartsarestainlesssteel316withtheexceptionoftheplastichandles.

Formoreinformationpleaseseedatasheet508

Underflow magnet

‘Primary’magnetwhichispositionedattheangleofchutes.Designedtoremovelargecontaminatssuchasnuts,bolts,washersetc.,whichcouldentertheprocesslineanddamagemachinery,resultinginsignificantrepaircosts.

Themagnetisprovidedwithahingeandlockingclaspswithhookforeasyinstallation.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet509

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Idealforremovingferrousandpara-magneticcontaminantsinavarietyoffree-flowingproductssuchassugar,grain,tea,plasticgranulesandchemicalpowders.

Thehousingisavailablewitharectangularorcircularflange,tocustomerspecifications,foreasyinstallation.CleaningisexactlythesameasfortheEasy-cleangrid.

Forevenmoreeffectivecontaminationremoval,orforprocesseswithahighlevelofcontamination,adoublerowunitisavailable(datasheet507).Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet510

AllthesamebenefitsasthesinglerowEasy-cleangridmagnetbutholdsmorecontaminationandcanthereforegolongerbetweencleans.Idealforremovingferrousandpara-magneticcontaminantsinavarietyoffree-flowingproductssuchassugar,grain,tea,plasticgranulesandchemicalpowders.

Thehousingisavailablewitharectangularorcircularflange,tocustomerspecifications,foreasyinstallation.CleaningisexactlythesameasfortheEasy-cleangrid.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet511

Developedtoworkcontinuouslywithoutmanualintervention.Thecleaningofthemagneticrodsisdoneautomaticallywithoutstoppingtheflowofproduct.

PLCcontrolled.IdealforATEXenvironments.Application,performanceandbenefitsareidenticaltotheEasy-cleangrid.Availableinsinglerow,doublerowandmultiplerowversions,asrequiredbyyourapplication.

Formoreinformationpleaseseedatasheet512

Easy-clean single row grid magnet

Easy-clean double row grid magnet

Auto-shuttle: self-cleaning grid

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Pneumag

Highintensitymagneticseparatorforuseinpneumaticconveyinglines.

ThePneumagremovesferrousandpara-magneticcontaminantsfromfree-flowingpowdersconveyedatspeedsofupto25m/s.

Itpurifiesthetransportedproductandreducestheriskofsparkorpiercingoffiltersleeves.Itisdesignednottoaffectproductflow.

ItincorporatesanEasy-cleanmagneticgridandquick-releaseclosuressoitcanbecleanedveryquickly.Thehousingisstainlesssteel316.

Formoreinformationpleaseseedatasheet513

Rota-gridPrimarilydesignedtoextractcontaminantsfromhighhumidityproducts,suchasstarch,whichareliableto‘cake’or‘bridge’.Therodsarearrangedinacirclewhichrotates,gentlyagitatingtheproductandmaintainingflow.

Themagneticsurfacesoftherodscomeintocontactwithmoreproductthanthoseofafixedgrid,meaningtheRota-gridcanbeusedwhereextremelyefficientcontaminationremovalisrequired.

Thehousingisavailablewithrectangularorcircularflanges.CleaningworksonthesameprincipleastheEasy-clean.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet514

Combinestheadvantagesofthe‘Rota-gridwiththecontinuousoperationoftheAuto-shuttle.

ItisalsowellsuitedtoATEXenvironments.

Formoreinformationpleaseseedatasheet515

Auto-rota shuttle: self-cleaning Rota-grid

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Bullet magnetHousedbulletmagnetsremoveferrouselements,especiallynuts,bolts,washers,staples,etc.,frompneumaticfeedandconventionalsupplylines.Usuallyinstalledwhereingredientsenterthelineaswellasatthefirstprocessingstage.

Theunitisdesignedtopreventferrousitemsdamagingequipmentexpensiveequipmentsuchasgrinders,mixersandscrewconveyors.

A‘bullet’magnetismountedinthecenterofacasingofstainlesssteel.Themagneticelementisdesignedtonotaffectproductflow.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet516

Chute magnet

‘Primary’separatorusuallyinstalledingravitypipesandchutestoremovelargeritemssuchasnuts,boltsandwashers,preventingdamagetoprocessmachinery.

Withthisunitthereisvirtuallynoreductioninproductflowrate.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet517

Liquid filter

Designedtoremovecontaminantsfromliquidsandsyrups.

ThehighintensityneodymiummagnetrodsarecontainedinanEasy-cleanassembly.

Therodconfigurationguaranteesmaximumexposureofcontaminantstothemagneticfieldwithoutimpedingflow.

Filtersareavailableintwoversions:singlewallorinsulated.Insulatedfiltersareusedforapplicationswherehighlinetemperatureisessentialtomaintaintheviscosityoftheproducte.g.chocolate,syrups,jams,sauces.

Bothversionsaretestedandcertifiedwithamaximumpressureof6barstandard.A20barmaximumpressureversionisavailableonrequest.Allcontactpartsarestainlesssteel316.

Formoreinformationpleaseseedatasheet518

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Magnetic drumMagneticdrumsremoveferrouscontaminantsandtrampironfrombulkmaterialsusedinprocessingfood,chemicals,mineralsandotherproducts.

Thedrumsismountedattheoutletofthecarrierordirectlyaboveavibrationaryfeed.

Highintensityrareearthmagnetsaremountedinawear-resistantstainlesssteeldrum.Theshellofthedrumissupportedbyhigh-qualitysealedbearingsthatprovidereliableandsmoothrotationaroundthemagneticelement.

Formoreinformationpleaseseedatasheet601

Housed drumMagneticdrumprotectedbyarobuststainlesssteelcasing,flangedtocustomerspecification.Designedforthecontinuousremovaloftrampironandfineironparticlesindrybulkmaterialsusedinfood,chemical,mineralandotherprocesses.

Theshellofthedrumissupportedbyhigh-qualitysealedbearingsthatprovidereliableandsmoothrotationaroundthemagneticelement.Thedrumispoweredbyahighqualitygearedmotorblockwithsingleorthreephasepower.

Formoreinformationdownloadthedatasheet602

Conveyor head roller Installedattheoutletoftheconveyor,theheadrollerremovestrampironandsmallsteelpartsthatcannotbeextractedwithoverbandorstripmagnetsplacedabovetheproduct.Itshouldbeusedinconjunctionwiththeseunitsforthefullestprotection.

Availableintwostrengths:standard,forremovinglargepiecesofsteelandhighpower,forremovinglargeandsmallparts.

Theshaftoftherollercanbemachinedforeasyinstallationonexistingbearings.

Formoreinformationpleaseseedatasheet603

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Plate magnetPositionedaboveconveyorstopreventforeignbodiesbeingintroducedtogrinders,screwsandothervaluabletools.Thesemagnetsgenerateastrongmagneticfieldthatpenetratesdeepintotransportedproducttoextractmetalcontaminants.

Canbeusedinharshenvironments,humiditiesandtemperatures.Themagnethasfivestainlesssteelsidesandapaintedsteelplatewithattachmentpointsforattachingsuspensionchains.

Formoreinformationpleaseseedatasheet604

OverbandWidelyusedintherecycling,quarryingandheavyindustrieswhereitisplacedoveraconveyorplatetocontinuouslyextractmetalcontaminantsfrombulkproducts.

Thelargepermanentmagnetgeneratesastrongmagneticfieldthatpullsferrouscontaminantsfromtheconveyor.Arubberbeltisdrawncontinuouslybetweentworollersandaroundthemagnetpack.Thecontaminantisattractedtothemagnetthencarriedonthebelttobereleasedintoahopper.

Canbesuppliedwithelectricorhydraulicdriveformobilemachines.

Formoreinformationpleaseseedatasheet605

EclipseGroupAtlasWay,AtlasNorth,Sheffield,S47QQ,EnglandT+44(0)1142250600F+44(0)1142250525info@eclipsegroup.com

www.eclipsemagnetics.com