View
2
Download
0
Category
Preview:
Citation preview
M A L AY S I A E N E R G Y E F F I C I E N C Y & S O L A R T H E R M A L A P P L I C AT I O N ( M A E E S TA )
w w w . m a e e s t a . c o m
Duration: July 2014 – June 2019 (5 Years)
MALAYSIA ENERGY EFFICIENCY AND SOLAR THERMAL APPLICATION PROJECT
(MAEESTA)
Project Title :
GHG Emissions Reductions in Targeted Industrial Sub-Sectors
Through Energy Efficiency (EE) and
Application of Solar Thermal Systems in Malaysia
Partners
Funder: Global
Environment Facility (GEF)
Implementing Agency:
United Nations Industrial
Development Organization
(UNIDO)
Executing Agency:
SIRIM
Stakeholders:
KeTTHA (Chair), MoSTI,
MITI, EPU, MNRE,
SEDA,ST, MGTC, SME
Corp, SERI (UKM), FMM
Project Objective
To reduce Green House Gases (GHG) Emissions in Targeted Industrial Sub-Sectors Through Energy Efficiency (EE) and Application of Solar Thermal System.
Focus Sub-Sector
Hospital
Hotel
Industry
MALAYSIA ENERGY EFFICIENCY AND SOLAR THERMAL APPLICATION PROJECT
Through these approach, the project bringing the opportunity for the industry to • Reducing energy consumption and energy cost • Lowering GHG emissions • Improving operational efficiency • Increasing competitiveness
Regulatory framework, support program and
financial incentive
•Matching the existing incentives and financial provider
• Tax incentive
• GTFS
Capacity building & Awareness Raising
•Free training modules and tools
•Free Energy Measurement Equipment rental
Upscaling and Demonstration Project
•Up to RM 400k fund from UNIDO 20% fund for the solar thermal system installation
Project Impacts
Project Components
M A L AY S I A E N E R G Y E F F I C I E N C Y & S O L A R T H E R M A L A P P L I C AT I O N ( M A E E S TA )
w w w . m a e e s t a . c o m
Component 1
Output 1.1 : Regulations and policy
• National solar thermal roadmap • Incorporation of thermal energy in existing policies • Establish national data for thermal energy through industrial associations
Output 1.2 : Assessment of institutional capacity strengthened
• Assessment of policies and programs by other countries • Hosting a national seminar on solar heating cooling • International collaboration
Output 1.3 : Assessment of financial support programme
• Review of existing fiscal/financial incentives • Matching industry and financial institution • Determine HS code for the components of solar thermal system for the duty
exemption
Output 1.4 : Assessment non financial support programme
• Develop national standard on the solar thermal system
M A L AY S I A E N E R G Y E F F I C I E N C Y & S O L A R T H E R M A L A P P L I C AT I O N ( M A E E S TA )
w w w . m a e e s t a . c o m
PROJECT OUTCOMES
Component 2
Output 2.1 : Skills and competency strengthened on energy efficiency
• Develop national competency and skill training for thermal energy efficiency • User and Expert Training
Output 2.2 : Skills and competency strengthened on solar thermal technology
• Competency and skills training for designer and installer • User and Expert Training
Output 2.3 : Awareness Program
• Widespread awareness program, outreach program, road shows on solar thermal cover six regions to industries and media coverage
M A L AY S I A E N E R G Y E F F I C I E N C Y & S O L A R T H E R M A L A P P L I C AT I O N ( M A E E S TA )
w w w . m a e e s t a . c o m
Host Company o Industry which using heating process (i.e usage of steam, hot water, hot air)
and potential for solar thermal integration are welcomed to be the host site
Benefits of Being a Host Company o Host representative able to join Expert Training Programme for FREE
o Obtain FREE energy audits from local consultant supervised by the International Experts
o The Host Company will receive energy saving findings and recommendation
o The Host Company has the opportunity to implement a demo project where MAEESTA will cover a percentage of the system equipment cost (an average of 20%, term and condition apply)
o The host will gain ownership the solar thermal systems at the end of the demo project
Expert Batch 1 (Nov 2016 –May 2017)
HOST COMPANIES
Expert Batch 2 (May 2017 –Nov 2017)
HOST COMPANIES
M A L AY S I A E N E R G Y E F F I C I E N C Y & S O L A R T H E R M A L A P P L I C AT I O N ( M A E E S TA )
w w w . m a e e s t a . c o m
0 2 4 6 8 10
Food & Beverage
Oleochemicals & Petrochemicals
Textile
Pulp & Paper
Steel & Pewter
Rubber products
Tiles
Poultry
Automotive
Timber
Chemicals
Subsectors of Industries Total = 33
• Number of industries participate in Expert Training Programme and Fast Track process
• CO2 emissions reductions is 128,320.60 tons
M A L AY S I A E N E R G Y E F F I C I E N C Y & S O L A R T H E R M A L A P P L I C AT I O N ( M A E E S TA )
w w w . m a e e s t a . c o m
Component 3
Output 3.1 : Energy saving measures and investment projects
• Energy audit in 40 companies
Output 3.2 Demonstration project
• 10 solar thermal demonstration project
Output 3.3 : Case study
• Findings on the EE and solar thermal shared • Seminar for the case studies
Demonstration Project
PROCESS FLOW
STEP 1 Company participate in the Expert Course 1 training programme STEP 2 Appointment of consultant and technical expert during the training STEP 3 On the Job Training-Energy Audit STEP 4 Company participate in the Expert Course 2 training programme STEP 5 Project proposal with possible EE measures, integration of solar thermal system and financial feasibility
* MAEESTA may also consider the Fast Track Process for any committed company ready to invest in solar thermal integration * For Fast Track Process, the company shall provide proposal following the UNIDO procedure and guideline
Approval by Company
Approval by Technical Committee
Approval by NPSC
Approval by UNIDO
1. Registered entity under Company Act, 1965 or government entity
2. Fall under targeted sub-sector
3. Conducted complete feasibility study by UNIDO consultant
4. Commitment from the company to implement and finance the project
5. The grant will be paid direct to the company upon completion of the project and verified by UNIDO.
6. Willingness to share information about the project to other party/stakeholder to create awareness and knowledge sharing
CRITERIA SELECTION
** UNIDO will cover 20% (with a maximum RM400k of the system cost excluding civil and structural works).
Why Solar Thermal ?
Function Difference Source
SUN
Generate
Electricity
Power Generation
Generate high temperature
Cooling
Heating
Drying
Power Generation
Solar Photo
Voltaic
Solar Thermal
Solar Conversion Technology
• A method of generating thermal energy by absorbing solar radiation. The thermal energy may apply for hot water, power generation ( steam turbine), drying and cooling system ( absorption chiller)
Solar Thermal for cooling in Qatar Stadium
Solar Thermal for water heating Solar Thermal power plant
Solar Thermal for wood drying
SOLAR THERMAL
Global Heat Demand
Collector & Application
Solar Thermal Integration
Drying Application Cooling Application
Heating Power Generation
Integration on supply level
• Feed-in solar energy in heating
circuit
• High set temperature
• Simple system integration
• Small number of system layouts
Integration on process level
• Solar energy is directly used for the
process
• Different system layouts possible
• Often complex system integration
Current Global Status - Sectors
- 10,000 20,000 30,000 40,000
Others
Tabac
Services
Agriculture
Metal
Chemical
Beverage
Textil/Leather
Food
Mining
Collector Area [m²]
SOLAR THERMAL CONTRACTING
• What is it?
• Energy Contracting
• ESCO invests in and operates a renewable energy installation located within the premises of a company and sells energy (heat) to the owner at an agreed price
• The basis is a contract which states the main conditions and rules for a longer-lasting partnership
• Contract duration can be 5-15 years (for solar thermal, possibly on the longer side)
SPLIT OF TASKS AND RESPONSIBILITIES
• The ESCO: • plans, installs, maintains and finances the solar thermal
plant
• guarantees a certain heat price over the contract period
• The client: • provides the (roof) area for the solar thermal collectors
and space for the buffer storage
• buys heat (for hot water, process heat) from the ESCO
SOLAR HEAT METERING
• Solar heat meters consist of the following components: • flow meter (water is used almost exclusively as heat
transfer medium)
• temperature sensors (to measure the temperature difference)
• processor (often also called integrator)
• Meter accuracy is normally defined for a period of time. To keep this guaranteed, accuracy calibration is necessary every 3-6 years.
ELEMENTS OF A SOLAR CONTRACTING AGREEMENT
• scope of services and guarantee of the contractor
• contract duration
• delivery guarantee (xy MWh/year)
• price, price structure, price index
• invoicing and payment schedule
• minimum consumption by the client
• compensation if heat is not delivered
• main technical features of the solar installation
• right to install solar system and access to the site
• ownership during and after the contract
• measurement method and point
• maintenance measures (extent, frequency, costs), technical auditing
• liability, insurance and warranties in case of damages
• provisions in case of bankruptcy and/or change of ownership of the ESCO or the client
• Subcontracting
• confidentiality issues, conflicts of interest
• reasons to terminate the contract, settlement of disputes
• appendix: technical part, scope of supply and services
www.ship-plants.info
Case studies – Göss (1)
• Brewery • FP7 project „SolarBrew“
• AEE INTEC, Sunmark, GEA
• integration in mashing (50 – 75 °C)
• System • In operation since 2013
• 1,375 m² FPC
Source of pictures: AEE INTEC
Case studies – Göss (2)
Source of pictures: AEE INTEC
Case studies – Göss (2)
Göss – construction of collector field
Source of pictures: AEE INTEC
Case studies – Göss (3)
Mashing
Case studies – Codelco Chile (1)
• System • Sunmark
• 39,300 m² flate plate
• 4,300 m³ storage
• 85-100% solar fraction
Process
Electro winning process
Keeping electrolyte at constant 50 °C
+ cleaning processes
Source: Sunmark
Case study – Codelco Chile (2)
Source: Sunmark
Drying
(30-90 °C)
Washing (40-80 °C)
Pasteurizing (80-110 °C)
Boiling
(95-105°C)
Sterilizing (140-150°C)
Heat treatment (40-60 °C)
Solar Thermal Was installed at site:
Industrial Example in Malaysia
Drying Cat Fish, Koperasi Zuriat Haji Abdul Rahman Kubang Pasu Berhad
Supply hot water, F&B company in Malaysia
Opportunity
Food Franchise
Restaurant
Local fruit drying
Sate Ikan, Pulau Pangkor
Food Industry in Malaysia
Syarikat Ameen Sdn. Bhd
Established: 1982 Main product: concentrates and flavored cordials Turnover 2014: RM3 million No of employees: 10 Date of Audit: Sept 2016
Technical Issues/Problems: • Need to install new electric steam
boiler • Need to upgrade power line from
utility and need to spent their own cost
• Cost new boiler(34kw) and heat exchanger RM 93,000.00
Solutions/work in progress • Energy audit • To embark on energy saving measures • Installation of solar thermal hot water by
alternative using electric boiler
Outcome • Electricity reduction: 100% • Economic savings: at least 50 %
reduction in expenditure for electricity (RM54,000/year)
• Environmental effect: 122727.27 kWh/yr ,90.94 ton CO2/yr) • Creates model for industry-wide
solution for beverage industry • Payback: 4 yrs
propose using New boiler
Now Solar Thermal
Syarikat Ameen Sdn Bhd
Hot Water (40-80 °C)
Cooling System
(70-100 °C)
Spa & pool (50-80 °C)
Solar Thermal Was installed at site:
Project Shaftsbury Square, Cyberjaya Source: SDC.my
Solar Cooling: Project Shaftsbury Square, Cyberjaya PKNS HQ, Shah Alam Hot water: Hospital UKM Hospital Sungai Buloh De Baron Resort, Langkawi
PKNS HQ, SHAH ALAM • Absorption cooling powered by 5,000 solar evacuated tubes Source: neapoli.com.my
Buildings in Malaysia
Hospital Sungai Buloh Opportunity
Hotel & Resort
Commercial Building
Hospital
De Baron Resort, Langkawi
Buildings in Malaysia
De Baron Resort
Established: 1982 Main product: Hotel Turnover 2014: RM 8 million No of employees: 96 Date of Audit: Sept 2016
Technical Issues/Problems: High electricity consumption for electric storage heater for shower
Solutions/work in progress •Energy audit •To embark on energy saving measures •Installation of solar thermal hot water by replace the electric storage heater •Company need to invest for remaining rooms
Outcome • Electric reduction: 30% • Economic savings: at least 20 %
reduction in expenditure for electricity (RM840,000/year)
• Environmental effect: 369,600 kWh/yr ,273.87 ton CO2/yr) • Creates model for industry-wide
solution for hotel industry PB: 4.5 yrs
before using Storage heater
Now Solar Thermal
De Baron Resort
M A L AY S I A E N E R G Y E F F I C I E N C Y & S O L A R T H E R M A L A P P L I C AT I O N ( M A E E S TA )
w w w . m a e e s t a . c o m
NO Company Service Brand
1 SOLAR DISTRICT COOLING SDN BHD Solar Thermal Collector/Contractor
SUNDA, CHINA
2 ALPHA SOLAR HEATING SDN BHD Solar Thermal Collector/Contractor
KINGSPAN, UNITED KINGDOM
3 AUMADA ENERGY AND TECHNOLOGY
Solar Thermal Collector/Contractor GREENMAQ,
DENMARK Solar Thermal Collector/Contractor
4 SOLARTECH SALES & SERVICES SDN BHD
Manufacturer/Solar Thermal Collector/Contractor
SUMMER, MALAYSIA
5 TECHPLUS ENGINEERING SDN BHD Solar Thermal Collector/Contractor
6 ADVANCED TECHNICAL LAMINATES MANUFACTURING SDN BHD
Solar Thermal Collector/Contractor
LINUO RITTER, CHINA
7 ZAMATEL SDN BHD Solar Thermal Collector/Contractor
HIMIN, CHINA
8 Green Solar Energy Solar Thermal Collector/Contractor
9 Solarmate Sdn Bhd Solar Thermal Collector/Contractor
10 Impacts Renewable Solutions (M) S/B Solar Thermal Collector/Contractor
11 TAQA MISR Sdn Bhd Solar Thermal Collector/Contractor
12 Aqua Solar Technologies Sdn Bhd Manufacturer/Solar Thermal Collector/Installer
AQUA SOLAR, MALAYSIA
CONTACTS:
Email: maeesta@unido.org
Website:
www.ee-solarthermalsirim.com
Office: SIRIM Complex, Block 24A, Shah Alam
THANK YOU
CASE STUDIES
Projects Sub sector Project Funding Status
1. Pertubuhan Peladang Negeri Johor, Johor
Poultry SIRIM SME Development Programme
Completed
2. Muslim Kitchen, Subang Jaya Food & Beverage
SIRIM SME Development Programme
Completed
3. Syarikat Ameen, Teluk Intan Food & Beverage
SIRIM SME Development Programme
Completed
4. De Baron Hotel, Langkawi Hotel SIRIM SME Development Programme
Completed
5. Pemasangan dan Ujilari Sistem Kebuk Pengeringan Solar Termal di Jeti Sungai Pinang Kechil, Pulau Pangkor, Perak
Food & Beverage
LKIM Completed
CASE STUDY
Projects Sub sector Project Funding Status
6. Development of Solar Thermal Drying System for Marine Product (Kunak)
Food & Beverage
LKIM Completed
7. Development of Solar Thermal Drying System for Agriculture Product (Ranau)
Food & Beverage
LKIM Completed
8. PROJEK PENGERINGAN RUMPAI LAUT MENGGUNAKAN SISTEM HIBRID ANGIN DAN SURIA
Food & Beverage
LKIM Completed
9. Development of small scale Pilot Plant Advanced Solar Thermal Dryer systems for Malaysian export based agricultural and marine products
Food & Beverage
LKIM Completed
10. Hybrid Solar House drying system of cat fish, Padang Siding, Arau, Perlis.
Food & Beverage
KPM Completed
11. Solar cooling for Hospital Sandakan, Sabah
Hospital MOH Completed
12. Solar hot water for Hospital Sg. Buloh, Selangor
Hospital MOH Completed
Recommended