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© Metso
Metso Lokotrack LT96
Compact, efficient and intelligent
© Metso
Contents
Date Author Title2
1. The New Generation of Proven Performance2. High Capacity and Reliability leads to Profitability3. Minimum Impact on Environment4. According to customer requirements5. Setting the Standards of Mobility6. Well-designed Solutions Make Life Easier7. C96 – Jaw Crushers8. Safety as The Top Priority9. Power for Purpose10. Application Photos11. Solution for a Value Driven Customer12. Technical Specifications
LOKOTRACK LT96
© Metso
The New Generation of Proven Performance
3
LT96 and other Lokotracks have over 500 references globally
Lokotrack LT96 produces clean, precisely sized end products out of hard rock and any recycling materials equally effectively. LT96 meets the strictest
application requirements.
Lokotrack LT96 produces clean, precisely sized end products out of hard rock and any recycling materials equally effectively. LT96 meets the strictest
application requirements.
© Metso
High Capacity and Reliability leads to Profitability
LOKOTRACK LT96
4
Vibrating feeder with IC700 control for optimal feeding for highest capacity
New IC700 control system with visual and easy-to-use color display.
Total capacity is reached by combiningefficient scalping and crushing.Automated process control systemoptimizes process flow to ensureconstant high capacity
Total capacity is reached by combiningefficient scalping and crushing.Automated process control systemoptimizes process flow to ensureconstant high capacity
Proven and balanced Nordberg C96 jaw crusher with a material level sensor designed to push mobile crushing output to the next level
© Metso
Heavy duty air filtration with pre-cleaner provides longer service intervals.
New more robust crusher drive.
Focus on control system reliability, more durable and heat resistant cables.
High Capacity and Reliability leads to Profitability
LOKOTRACK LT96
© Metso
Minimum Impact on EnvironmentLOKOTRACK LT96
6
High pressure spraying system binds the dust with minimum water utilization and together with dust encapsulation improves working environment and enables crushing also in urban areas.
Excellent fuel efficiency per high quality aggregate ton achieved through an industry bechmark Caterpillar C6.6/C7 engine with latest emission requirements. Equipped with the latest EU regulated emission class of either TIER3 Stage IIIA, TIER4 Stage IIIB or TIER4FINAL Stage IV.
Minimizing dust, noise and fuel consumption is emphasized in product design and further improved with options such as high pressure water spraying system, encapsulated conveyors and discharge hoods
Minimizing dust, noise and fuel consumption is emphasized in product design and further improved with options such as high pressure water spraying system, encapsulated conveyors and discharge hoods
Dust encapsulation improves working environment and enables crushing also in urban areas.
© Metso
According to customer requirementsLOKOTRACK LT96
7
Magnet, protection plate under crusher and steel reinforced main conveyor add value in recycling applications.
Detachable 2 x 1.1 m screen unit can be used when end product sizing is required.
Active setting control (ASC) enables cost efficient crushing of slag, recycling materials or other materials that included non crushable components
Vast range of options and built infeatures make Lokotrack LT96suitable for different applicationsand processes.
Vast range of options and built infeatures make Lokotrack LT96suitable for different applicationsand processes.
© Metso
Quick relocation and setup time makealso shorter contracts profitable.Quick relocation and setup time makealso shorter contracts profitable.
Setting the Standards of MobilityLOKOTRACK LT96
8
High quality tracks can be steered with a radio remote control.
Cylinders for lifting and lowering of hopper walls for transportation
Extended main conveyor is hydraulically lowered to transport position
2.5 m width , 3.1 m height and the weight of only 28 tons make LT96 easily transportable.
© Metso
Well-designed Solutions Make Life Easier LOKOTRACK LT96
9
Hydraulics are easily accessible behind composite cover
Hydraulically operated sidewalls are safe and quick to operate
All the details have been designedkeeping customer needs in mind tomake operation, service andmaintenance quick, safe and easy.
All the details have been designedkeeping customer needs in mind tomake operation, service andmaintenance quick, safe and easy.
Hydraulic and electric connections are centralized and protected.
Easy access to fluid drainage's.
Feeder screen deck under the grizzly-For two way screening of grizzly undersize
© Metso10
C96 – Jaw CrushersLOKOTRACK LT96
Easily replaceable toggle plate and toggle
seats
Hydraulic drive enables changing
crusher rotation direction in
case of blockage
Protection plates
behind the jaw dies
Designed safety,
reliability and maintainability
in mind
Compact Jaw
Crushers built like
true Quarry Jaws
Jaw dies easy and
safe to turn and replace
Proven and balanced Nordberg C96 jaw crusher
© Metso11
C96 – Jaw CrusherLOKOTRACK LT96
ASC cylinders
Clamping cylinder
Toggle plate
Accumulator for clamping cylinder
Pressure relief valve(s)
Setting return back
automatically after an
overload if the crusher is automated
Automation is a standard feature in a
LT96
Setting can be opened or closed under load
Includes toggle plate for extra
security and reliability
Cylindar designed
inhouse and integrated into the crusher rear header for a solid and rigid
structure
Easy maintenance
Optional Active Settings Control
© Metso
Safety as The Top PriorityLOKOTRACK LT96
12
Numerous emergency buttons and pull cords stop the conveyors instantly if necessary.
Safety really has come first whendesigning features for Lokotrack LT96.Risks have been minimized inoperating, transporting and servicingthe unit.
Safety really has come first whendesigning features for Lokotrack LT96.Risks have been minimized inoperating, transporting and servicingthe unit.
Hydraulically operated hopper sidewalls
Service lights with mast for dark time use.
© Metso
Safety as The Top PriorityLOKOTRACK LT96
13
Protection gate over the crusher and spacious maintenance platforms according to standards guarantee safe operation
Composite technology used in covers make them more durable and lighter to handle
Low voltage electrical components have been coded and marked.
© Metso
Power for PurposeLOKOTRACK LT96
14
Caterpillar 6.6 Tier4/Tier3 produces 168 kW (415 hp).
Robust 500 mm tracks are hydraulically driven.
Fuel consumption is minimized by using flywheels of high inertia and optimal rpm.
All power produced is used forcrushing the rock, operating thesupporting functions such as feedingand conveying, and moving theequipment.
All power produced is used forcrushing the rock, operating thesupporting functions such as feedingand conveying, and moving theequipment.
© Metso
Three calibrated end products with two machines!
Perfect Combination with ST3.5LOKOTRACK LT96
Goto Saiko-Jo Ozuchi Japan
© Metso
Lokotrack LT96 + ST3.5
© Metso
Lokotrack LT96
© Metso
Lokotrack LT96
Date Author Title18
Feed from destroyed buildings in Rikuzen Takada, Japan (Tsunami area)
© Metso
LT96
E. Schulze, German recycling contractor
Date Author Title19
© Metso
LT96
Date Author Title20Demolition site in Germany
© Metso
Solution for a Value Driven CustomerLOKOTRACK LT96
21All the parts and components used in Lokotracks are the highest of quality and designed to last.
Metso is known and respected worldwide for its premium quality and performance.
Strong Metso and Lokotrack brandscombined to high qualitycomponents ensure that the re‐salevalue of LT96 remains excellent yearafter year.
Strong Metso and Lokotrack brandscombined to high qualitycomponents ensure that the re‐salevalue of LT96 remains excellent yearafter year.
© Metso22
LT96
PerformanceMaximum feed size up to 450 mm 1`5”
Main conveyor discharge height 2600 mm 8’6”
Transport (standard)
Length 12450 mm 40'10''
Width 2500 mm 8`2''
Height 3100 mm 10'2''
Weight 27000 kg 60000 lbs
Working (standard)
Length 12450 mm 40’10”
Width 2700 mm 8’10”
Technical SpecificationsDimensions
LOKOTRACK LT96
© Metso23
LT96
HopperVolume 4 m³ 5 yd³
Material Wear resistant steel
FeederMounting
Type TK9-32-2V
Width 950 mm 2’7”
Length 3200 mm 29’6”
Grizzly Length 800 mm 2`8”
Drive Hydraulic
LT96
Crusher
Type C96
Max feed opening 930 mm 3`1”
Crusher drive Hydraulic
Speed 340 rpm
Max feed size 450 mm 1`5”
Min css (Hard Rock) 60 mm 2”
Max css (Hard Rock) 180 mm 7”
Min css (Recycling) 25 mm 1”
Max css (Recycling) 105 mm 4”
Technical SpecificationsFeeder and Crusher
LOKOTRACK LT96
© Metso24
LT96
Mainconveyor
Type H8-9
Width x length 800 mm x 9000 mm 2’7” x 29’6”
Drive Hydraulic
Hydraulic motor Rexroth MCR05C380
Tracks
Track size D4
Track shoe width 500 mm 1’10”
Track length C-C 3325 mm 10’10”
Track manufacturer Berco
Final drive
Lohmann + Stolterfoht GFT36 T3 A10VT45HZ/10W300NN31B01
LT96
Engine and transmission
Engine type CAT C6.6 Acert Tier3
Engine power 168 kW 225 hp
Air filtration Donaldson FRG 13 two stage
Fuel tank volume 500 l 132 gal
Hydraulic pumps Hydromatic
Hydraulic motors Danfoss Rexroth
Hydraulic valves Danfoss
Hydraulic tank volume 400 l 105 gal
Control system
Control system IC700
Main control panel on the side of LT
Stop/Start, drive speed, lights, other controls
Track control panel Carrying harness with 8 m (26`)cable
Technical SpecificationsOther modules
LOKOTRACK LT96
© Metso25
Standard
Feed conveyor & Hopper
Vibrating feeder TK9-32-2V
Feed hopper 4 m³ (5 yd³)
Metal detector as standard
Crusher material level sensor
Crusher
Nordberg C96 jaw crusher
Automatic electric lubrication unit
Quarry and Recycling
Main conveyor Main conveyor H8-9
EngineCaterpillar C6.6 Temperature controlled cooling fan
Filter cartridge kit for first service of engine
Other
Remote control with cable
Standard beige and grey color
Manuals with language versions
Display unit with language versions
Optional
Main conveyor
Magnetic separator to main conveyor
Dust encapsulation for conveyor
Discharge hood for conveyor
Engine Pre-heater for engine
Other
High pressure water spraying system with pump
Fuel pump
Remote radio control
Special color
List of featuresLOKOTRACK LT96
© Metso
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