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MIR ALI ASGHAR SAJEDINIOEC M.D.
CATALYST PRODUCTION OPPORTUNITIES AND CHALLENGES IN IRAN
INTERNATIONAL CATALYST MANUFACTURERS AND BEING EXCLUSIVE IN THIS INDUSTRY UOP CRITORIAN ENGLEHARD AXENS AKZO NOBEL HALDOR TOPSOE ALBEMARLE JGC C&C SUD-CHEMIE BASF SINOPEC KNT
THE LICENSORS AND LICENSE AGREEMENTS FOR
CATALYTIC UNITS1-LICENSORSUOPAXENSHALDOR TOPSOETECKNIP FWStone & WebsterSINOPEC2- PERFORMANCE GUARANTEES IN LICENSE AGREMENTS
CATALYST PRODUCTION
1-THE REQUIRED BASIS FOR CATALYST MANUFACTURING: TECHNOLOGY KNOW-HOW FOR CATALYST
PRODUCTION RESEARCH & DEVELOPMENT (INCLUDING PILOT
PLANTS AND STANDARD LABS) EXPERT MANPOWER CATALYST PLANT EXPERT PROCESS ENGINEERING TEAM FOR
PROCESS DEVELOPMENT OF CATALYSTIC UNITS AVAILABILITY OF RAW MATERIALS2-PROVISION OF AFTER SALE SERVICES 3- MARKETING4-ACESSIBILTY OF CONSUMERS MARKET
CATALYST MANUFACTURING IN IRAN
1- CATALYST MANUFACTURERS RECOGNITION IN IRAN2-RECOGNITION OF 24 MANUFACTURERS – SIXTEENH
MANUFACTURERS CLAIMING FOR PRODUCTION OF CATALYST SUPPORTS
3-FORMATION OF CATALYST COMMITTEE IN NIORDC4-FORMATION OF CATALYST RESEARCH CENTERS IN
RESEARCH INSTITUTE OF PETROLEUM AND PETROCHEMICAL RESEARCH AND TECHNOLOGY CENTER FOR DEVELOPING OF CATALYST INDUSTRY
5-COOPERATION OF CATALYST RESEARCH CENTERS WITH CATALYST PLANTS
CATALYST RESEARCH CENTERS IN IRAN
1-RESEARCH INSTITUTE OF PETROLEUM
2-PETROCHEMICAL RESEARCH AND TECHNOLOGY CENTER
3-UNIVERSITIES RESEARCH CENTERS4-CATALYST PLANTS RESEARCH
CENTERS5-PRIVATE INDUSTRIES RESEARCH
CENTERS
REVIEW OF CATALYST PRODUCTION STATUS IN IRAN
OPPORTUNITIES
OPPORTUNITIESANNUAL CATALYST AND ABSORBENTS
CONSUMPTIONS IN IRAN
1- DIFFERENT TYPES OF ABSORBENTS INCLUDING:Activated Alumina Molecular Sieve 3A and 4AMoisture removalSilica GelTOTAL ANNUAL CONSUMPTION:
3000 MTLOCAL PRODUCTION POSSIBILITY :
100%
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
2-DIFFERENT TYPES OF ABSORBENTS, RESINS AND CATALYST SUPPORTS, INCLUDING: Molecular Sieve 5A Resins (Cationic, Anionic, Neutral)γ Alumina Catalyst Supports (HDS)TOTAL ANNUAL CONSUMPTION: 4500 MTLOCAL PRODUCTION POSSIBILITY: IN
COMMERCIALIZATION STAGE
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
3-DIFFERENT TYPES OF ABSORBENTS, RESINS AND CATALYST SUPPORTS, INCLUDING: Molecular Sieve 13A Active Carbonγ Alumina Catalyst Supportsα Alumina Catalyst SupportsTOTAL ANNUAL CONSUMPTION: 2000 MTLOCAL PRODUCTION POSSIBILITY: IN R&D
STAGE
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
4-DIFFERENT TYPES OF ABSORBENTS, RESINS AND CATALYST SUPPORTS, INCLUDING: Molecular Sieve HCL Removal Activated Alumina COS-H2S Adsorbent
Different Types of Zeolitic Catalyst Supports for Hydrocracker, CCR, Isom Catalysts
Amine Removal Active CarbonMercury and Iron Removal ResinsTOTAL ANNUAL CONSUMPTION: 850 MT
LOCAL PRODUCTION POSSIBILITY: NOT YET STARTED
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
5-DIFFERENT TYPES OF NONPOLYMER PETROCHEMICAL CATALYSTSTOTAL ANNUAL CONSUMPTION: 900 MT IN COMMERCIALIZATION STAGE,
900 MT IN R&D STAGE,600 MT NOT YET STARTED
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
6-DIFFERENT TYPES OF PETROCHEMICAL POLYMER AND STARTERS CATALYSTSTOTAL ANNUAL CONSUMPTION: 250 MT PRODUCTION IN INSIDE OF PETROCHEMICAL PLANTS
1040 MT IN COMMERCIALIZATION STAGE,
1400 MT IN R&D STAGE,300 MT NOT YET STARTED
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
7-DIFFERENT TYPES OF GAS AND OIL REFINING CATALYSTS:TOTAL ANNUAL CONSUMPTION: MEROX: 20 MT : LOCAL PRODUCTION
CCR & CRU: 300 MT :LOCAL PRODUCTION,
LOW TEMPERATURE ISOM: 450 MT : LOCAL PRODUCTION POSSIBILITY,
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
7-DIFFERENT TYPES OF GAS AND OIL REFINING CATALYSTS (CONT…):TOTAL ANNUAL CONSUMPTION: NORMAL ISOM: 10 MT: IN COMMERCIALIZATION STAGE
FCC/RFCC: 13500 MT : IN R&D STAGE
HYDROCRACKING: 300 MT NOT YET STARTED
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
8-DIFFERENT TYPES OF COMMON GAS , OIL AND PETROCHEMICAL CATALYSTS :TOTAL ANNUAL CONSUMPTION: STEAM REFORMING: 880 MT : LOCAL PRODUCTION
LTSC: 670 MT : LOCAL PRODUCTION
HTSC: 500 MT : LOCAL PRODUCTION POSSIBILITY
METHANATION: 150 MT : LOCAL PRODUCTION POSSIBILITY,
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
8-DIFFERENT TYPES OF COMMON GAS , OIL AND PETROCHEMICAL CATALYSTS (CONT…):TOTAL ANNUAL CONSUMPTION: SRU (AL2O3): 200 MT : LOCAL PRODUCTION
SULFUR REMOVAL (ZNO): 600 MT : LOCAL PRODUCTION
HDS HYDROTREATING: 2500 MT : LOCAL PRODUCTION POSSIBILITY
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
9-SUMMARY OF DIFFERENT TYPES OF ALL GAS , OIL AND PETROCHEMICAL CATALYSTS AND ABSORBENTS (EXCLUDING CERAMIC BALLS):TOTAL ANNUAL CONSUMPTION : 31150 MT(NOTE: CATALYST SUPPORTS HAVE BEEN DEDUCTED DUE TO THEIR CONSIDERATION IN CATALYSTS WEIGHTS): LOCAL PRODUCTION: 9600 MT (31%)
(Including 3100 MT Absorbents and Molecular Sieves)
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
9-SUMMARY OF DIFFERENT TYPES OF ALL GAS , OIL AND PETROCHEMICAL CATALYSTS AND ABSORBENTS (EXCLUDING CERAMIC BALLS) (COMT…):
TOTAL ANNUAL CONSUMPTION : 31150 MT(NOTE: CATALYST SUPPORTS HAVE BEEN DEDUCTED DUE TO THEIR CONSIDERATION IN CATALYSTS WEIGHTS): IN COMMERCIALIZATION STAGE: 2920 MT (9.4%)
IN R&D STAGE: 16800 MT (54%)NOT YET STARTED: 1830 MT (5.6%)
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
10-CERAMIC BALLS:TOTAL ANNUAL CONSUMPTION : 12000 MT LOCAL PRODUCTION
ANNUAL CATALYST AND ABSORBENTS CONSUMPTIONS IN IRAN
11-SUMMARY: TOTAL ANNUAL CONSUMPTION:ABSORBENTS AND MOLECULAR SIEVES: 3100 MT
CATALYSTS: 28050 MT (23% as local production, 10.4 % as in commercialization and 66.6% in R&D and not started yet)
Ceramic balls: 12000 MT
LACK OF SUFFICIENT INFRASTRUCTURE IN GOVERNMENTAL SECTION TO SUPPORT LOCAL CATALYST PRODUCTION.
LACK OF SUFFICIENT COOPERATION BETWEEN RESEARCH CENTERS AND CATALYST PRODUCERS.
LACK OF SUFFICIENT COOPERATION BETWEEN THE CATALYST PRODUCERS AND CATALYST END USERS
NONAVAILABILITY OF RAW MATERIALS FOR PRODUCTION OF CATALYST SUPPORTS
LACK OF SUFFICIENT INFRASTRUCTURE IN BANKING SYSTEMS TO FACILITATE BANK SERVICES TO THE CATALYST PRODUCERS
AFTER SALE TECHNICAL SUPPORT OF END USERS
CHALLENGES
CONCLUSION AND PROPOSALS Rapid Growth of Local Catalyst
Production in recent years, Opportunity for production of Catalysts
which are not in production locally yet, Due attention for local production of
Catalyst Supports, Necessity for developing of Strategic
Planning for overall supporting of local production in Governmental Section. This Planning should be implemented through a wide and pervasive map-road which can cover all concerns of the Authorities.
CONCLUSION AND PROPOSALSEconomical production should be concerned by all local Catalyst Manufacturers,
Due attentions should be made by Catalyst Manufacturers for the obligations as they are liable for meeting of performance guarantees and liquidated damages.
Strengthen the relations between Research Centers and Catalyst Manufacturers.
THANK YOU FOR YOUR ATTENTIONJUNE 2014
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