Modularization for BS VI in India - FIPI I/Gimre_UoP.pdf · UOP 7299B-0 Modularization for BS VI in...

UOP 7299B-0

Modularization for BS VI in India

© 2016 UOP LLC. A Honeywell Company All rights reserved.

22 April 2016 PetrofedHyatt Regency, New Delhi, India

Steven Gimre

Managing Director, UOP India

Transferring Technology 1

UOP 7299B-1

Products - Catalysts and Adsorbents

Equipment Services

Licensing

• Contract Vehicle – Supply Agreement

• UOP provides proprietary process catalysts

• Contract Vehicle – Engineering / Services Agreement

• UOP provides engineering designs and technical services to assist with plant start-up or continued operations.

• Contract Vehicle – Supply Agreement

• UOP provides process-critical equipment and Modular Solutions

• Contract Vehicle – License Agreement

• UOP grants “Rights to Use” Technology

UOP’s Modular Delivery Model…. Technology Transfer Through Modularization

2

Basic Design

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UOP Modular Product Portfolio

3

Modular technology simplifies project execution

CD

U

Sat Gas

NHT

Isom

Plat

DHT

Pro

ducts

Tankage

Merox

Merox

OSBL (utilities, controls etc)

PSA HPU

NHT / PlatformingTM

PlatformingTM

Product

Recovery

Unit MeroxTM Offshore SeparexTM

Isomerization NGL Separation Green Diesel & Jet

Modular Refinery

PSA

CCR

Regenerator

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Where are the customers…

4

More than 1,400 modular units sold worldwide

UOP has delivered modularized process units worldwide meeting international and local project and site requirements

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Why are Projects Modularized? 5

• Limited local resources to execute and fabricate units

• Remote location

• Timely Delivery

• High Quality

• Technical on-spec performance

• Cost Effective Execution scheme

• Address local requirements

• Layout for ease of operation and maintenance teams

• Overall safety benefits

• Risk management

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Tailored to Your Logistical Needs

6

Projects customized to fit your logistical needs

UOP modules are designed for overland and sea transportation

• Truckable modules for inland locations

• Mega-modules for sites with ports or jetties with roll-on/off facilities

• UOP prepares modules for shipment and prepares shipped-loose materials in standard shipping containers

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UOP Project Execution

7

8

Case Study: Isomerization Unit 9

Project Details Capacity:

5000 BPSD PENEXTM UNIT

Schedule:

Module Delivery – 74 weeks

Scope:

• 18 Modules including Pipe Racks

• 2 Compressor Skids

• Off-Module equipment

– 7 Vessels and Exchangers

– DCS and DRCS

• OSBL Scope

– Interconnecting Pipe Rack and Battery

Limit Platform

– Substation Design

– Road Network Design

– Firewater Network Design

– Civil Design (Foundations and

Underground Piping Network Design)

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Isomerization Unit TIME LINE 10

Modules at Site December 2014

Site Activities February 2015 Construction Activities April 2015

Modules, ready to ship November 2014

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Site Progress View – April 2015

11

Parallel activities supported by pre-fabrication

Loading Sulfur Guard Bed Completed vessel installation

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Site Progress View – July 2015

12

19 months from Order to Start-up UOP 7299B-12

Project Details – USA Mid Continent 13

Capacity:

20,000 BPSD PlatformingTM

Unit Revamp

Schedule:

Module Delivery – 72 weeks

Scope:

• Feasibility study and TIC cost estimate

• UOP Modular CCRTM

Platforming Reactor Stack

• Charge Heater

• Reciprocating Compressors

• Combined Feed Exchanger

• OSBL Scope

– Interconnecting Pipe Rack and Battery Limit Platform

– Substation Design

– Road Network Design

– Firewater Network Design

– Civil Design (Foundations and

Underground Piping Network Design)

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The Unit Being Built 14

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The Unit Coming Together 15

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Africa Project Details 16

Capacity:

5,000 BPSD, Kerosene Sweetening

Merox TM Unit

Schedule:

Module Delivery – 52 weeks

Scope:

• UOP Modular Merox TM

– Detailed Design

– Equipment Procurement

– Module Fabrication

– Preparation for Shipment

– Site Installation services

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Africa Project 3-D View 17

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Module Fabrication 18

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Module Fabrication - Lighting Test 19

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Module Shipping 20

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Modules Installed at Site 21

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Project Development Model

22

Generally 3 Years from Licensor Selection to Start-up

On-Stream 1.5 Years Faster than “Traditional” Approach

Detailed Engineering,

Module Fabrication

Ship Modules

to Site and Install

Operations

FID 2.0 Year 0.25 Year 30 Year 0.75 Year

Start-up

S/U

Tech Selection

0.5 Year

Basic Engineering

Design

Detailed Engineering, Procurement, Construction

Front-End Engineering

Design

Start-up

Operations

FID

0.5 Year 2.5 Year 1 Year 0.5 Year 30 Year

S/U K/O

Tech Selection

0.75 Year

3 Yr

4.5 Yr

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Why Consider Modular for Technology Delivery?

23

Lower risk and improved NPV Reduces schedule, fixes cost, minimize issues

with site construction

Better management of project design phases

Improved transfer of technical design data during EP phase

Early procurement of critical equipment to reduce risk and improve schedule

Modular equipment reduces construction time / site congestion and complexity

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