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PG L. The ValueProvider for
Power GenerationManagement
Power Generation l Instrumentation & Controls
OM650Process Control andManagement System
TELEPERM XP Power Generation l Instrumentation & Controls 2/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process Control and Management
...
1 . . . 4 1 . . . 4
Plant bus
ExternalNetwork
OT OT OT / ET
Terminal bus
...
... SUPU PU
OPCXUweb-server
AP AP AP
TELEPERM XP Power Generation l Instrumentation & Controls 3/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Small solution for large requirements:Compact Unit for OM or OM/ES
Plant bus
CU-OM*
* redundancy possible, but only one of both can be a CU-OM/ESmMT not necessary if only 1 monitor
mMT-TerminalmMT-Terminal mMT-TerminalmMT-Terminal
TELEPERM XP Power Generation l Instrumentation & Controls 4/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
High performance and modularity through a modern software structure
Uniformhuman machineinterface
Network wide distribution of functions
Network wide distribution ofdata
Human machine interface
Processoperation
Processmanagement
Databasemanagementsystem
Graphicssystem
Communica-tionsystem
UNIX
Processinformation
TELEPERM XP Power Generation l Instrumentation & Controls 5/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process operation: direct access to the plant data
Hierarchical display organization:Direct operator guidance to the reason of eventFree navigation in the display hierarchy
Plant mimicsProcess displays:
CurvesBar chartsDynamic characteristics
Operation, indication and detail windowsDynamic function diagramLive video displayAlarm processing / Fault detection
Alarm sequence displayCommon alarmsDifferent event types for process and I&CLoop in Alarm
Logs:Alarm / Event logsOperation logsStatus logs
TELEPERM XP Power Generation l Instrumentation & Controls 6/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process information: All data in one system
Long term archive
Performance calculations
Life time monitoring and stress evaluation of boiler components
Plant statistics
Incident review documentation
Service / maintenance of plant components
Operating time metering and event counting
Notebook (import of text notes possible as HTML or ASCII)
Data export /data import; programming interfaces
Environment monitoring
TELEPERM XP Power Generation l Instrumentation & Controls 7/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process management:Optimizing the power plant operation
Feedwater heaters: Temperature difference rating, utilization
Feedwater pump: efficiency thermodynamic / energy balance
Steam generator: efficiency calculation according to DIN 1942
Air heaters: efficiency, temp. difference rating, utilization, leakage rate
Steam turbine: efficiency, shaft power
Condenser: temperature difference rating, utilization, fouling status
Gas turbine: thermal efficiency according to DIN 4341
Thermodynamic functions: entropy / enthalpy of steam, enthalpy ofwater, volume of steam and water
Daily heat rate
Lifetime / life expenditure of boiler components
TELEPERM XP Power Generation l Instrumentation & Controls 8/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Plant displays
Screen header
Screen footer
Plant display headline
Plant display: Display selectionPictogramsAnalog valuesBinary values
TELEPERM XP Power Generation l Instrumentation & Controls 9/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Easy navigation during normal plant operation
Plant displaysFunctional areas
Plant overview
Pant displaysSub areas
Direct navigation across hierarchical levels
TELEPERM XP Power Generation l Instrumentation & Controls 10/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Out standing survey and ergonomics with the large area display screen
One display indication and operation Four displays indication andoperation / multi screening
TELEPERM XP Power Generation l Instrumentation & Controls 11/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Operation window in a plant display
Operation window
Selected Pictogram
TELEPERM XP Power Generation l Instrumentation & Controls 12/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Indication window in a plant display
Indication window- limit values- status specific
color code
Selected analog value
TELEPERM XP Power Generation l Instrumentation & Controls 13/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process operation: A window to the process
Mini alarm sequence displayincl. acknowledgement
Operation tracking incl. acknowledgement
Disable/enable; disconnect/connect
Logic diagram
Detail display
Pictogram for function to be operated
Selection: disable/enable; disconnect/connect
NotebookCurve display selection
Operation keys: close/stop/open
⊗
Ausführen Schließen
KKSKlartext
M1M2M3
B1B2
TELEPERM XP Power Generation l Instrumentation & Controls 14/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Fast fault analysis through the common alarm concept
Logic for common alarms is predesigned
Automatical generation of common alarms in the display hierarchy
Fault finding through operator guidance
Display selection keys in the plant mimics
Pull down menues
Direct display selection down to the clear decision level
Faultanalysis
CommonalarmA
A
A A
A A
A
AA
AA
A
TELEPERM XP Power Generation l Instrumentation & Controls 15/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Operator guidance for fast fault analysis
F21.03.97 16:45 Anlage B Prozess
AAAAAA
Common alarm indication CAI in the screen header
In case of more than one fault, the selection will be done down to the clear decision level
In case of one fault only the right plant mimic is selected directly
Loop in alarm: Direct call up of the right plant mimic by clicking the alarm in the alarm sequence display
A
A
A
TELEPERM XP Power Generation l Instrumentation & Controls 16/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
MFA
123.4
Supervision through many windows
Events (Mini-ASD)Alarm sequence display
Plant overview
Operation window
Logic diagram
Detail window
Plant display (Sub area)
Indication window
Notebook
TELEPERM XP Power Generation l Instrumentation & Controls 17/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Detail window
Function ID code / Location ID code
Direction
Signal status e.g.- Feedback (green)- Faults (red)
CLOSED OPEN
MANUAL CLCSTOP
Feedback fault CLOSED
Protection LOWERProtection command CLOSEDAutomatic command CLOSED
Process release CLOSEDPosition running LOWFeedback CLOSED
Feedback fault OPEN
Protection HIGHERProtection command OPENAutomatic command OPEN
Process release OPENPosition running HIGHFeedback OPEN
Redundancy lostOut of order
Interlocking event protectionOM oper. Pos. interlockedInterlocking Auto. commandCommon acknowledgementInterlocking Automatic
Automatic command MANUAL
Process release MANUAL
Feedback MANUAL
Automatic command CLC
Process release CLC
Feedback CLCIncident switch over MANUAL
Automatic command STOP
Close
TELEPERM XP Power Generation l Instrumentation & Controls 18/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Dynamic logic diagram including operation window
&
>1
OFF ON
Logic diagramidentification code
Logic diagramdynamized:
Signal status 1 Signal status 0 Signal fault
Signal notavailable
Identification code or clear textProcess operationvia operation window
TELEPERM XP Power Generation l Instrumentation & Controls 19/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Navigation across different logic diagrams
Follow up diagram available
Follow up diagram not available
Signal finding with directlogic diagram navigation
>1
&>1
&
OFF ON
TELEPERM XP Power Generation l Instrumentation & Controls 20/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Alarm inhibition for individual alarms
inhibition single alarm
Acknowledge single alarm
inhibition function area
acknowledge page
inhibition alarm class
Hits to describe cause of deviation
TELEPERM XP Power Generation l Instrumentation & Controls 21/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Alarm inhibition for individual alarms
Selection on OT via MFA or KKS section box
Max. 500 messages can be suppressed
1st step: No entry into message buffer Archiving continues
2nd step:No transmission within the OM650 therefore no entry into archive
SIM
FUMAcquisition
Event
1st step
2nd step
Message buffer
Message sequence display
OT
AP
ESDS
ETOT/DT
OM
OMarchive
TELEPERM XP Power Generation l Instrumentation & Controls 22/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process displays: Curve displays
Time scale adjustment
Value range adjustment
Curve fieldmax. 10 analog valuesCursor line
Inscription:- current values- limit values- cursor values
Date and time of thecursor line
TELEPERM XP Power Generation l Instrumentation & Controls 23/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process displays : Free configurable curve display
Value selection viaID code input
Value range anddimension
Colourdefinition
TELEPERM XP Power Generation l Instrumentation & Controls 24/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process displays: dynamic characteristics with working points
Working point indication with historical trend
Dynamic characteristic:max. 4 working-points
Inscription
TELEPERM XP Power Generation l Instrumentation & Controls 25/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Process displays: bar chart display
Bar chart display: - Limit values- Status specific color code
TELEPERM XP Power Generation l Instrumentation & Controls 26/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Live video window in the large area display screen
TELEPERM XP Power Generation l Instrumentation & Controls 27/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Controller tuning with OM 650
Controller tuning depends on access rightsTuning for single-loop controllersParameter optimizing for e.g.
derivative timeintegral time andproportional coefficient
TELEPERM XP Power Generation l Instrumentation & Controls 28/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Data storage: short term archive
Short term archive
Ring memoryadjustable
600 000 signalsPlant bus
Terminal bus
OT
AS
PU
Short term archive of all data in the PU(signals, statuses, calculated values and alarms) binary and analog
Design of the short term archive organized in the RAM as a ring memory
Storage capacity for all signals appr. 12 hours*
Transfer of the data into the long term archive every 20 sec.
* Large power plant with three PU´s: 42 events/sec
TELEPERM XP Power Generation l Instrumentation & Controls 29/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Data storage: long term archive
Long term archive
MODRing memory to
120 x 106 signalsextendable
Plant bus
Terminal bus
OT
AS
PU SU
Long term archive for all data with same density as in the short term archive
Design of the long term archive organized on the hard disc as a ring memory
Storage capacity for all signals appr. 33 days*
Transfer of data to MOD
Storage capacity on MOD appr. 6 days*
Direct access to all data on MOD
* Large power plant with three PU´s: 42 events/secMOD storage capacity: 2x2,4 GByte
TELEPERM XP Power Generation l Instrumentation & Controls 30/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Plant operating manual via HTML-Browser
Operating manual
Measures in event of faults
Operating manual(HTML)
SIM
FUM
OT
AP
ESDS
ETOT/DT
OM-SU
Storage of operating manual in HTML formaton OM-SU
Selection using HELP button <?> in footer of OT
Navigation in operationmanual via hyperlinks
Parallel selection possible on several OT's
TELEPERM XP Power Generation l Instrumentation & Controls 31/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Modernization of the I&C system:Changing from OS and MADAM
ESOTOT
CouplingPCPU SU
Terminal bus
OS 254OS 265 MADAM S,P
PS
GET-TMOS 250, PG
AS
CS 275
. . .. . .AS 220 E, EA, EHF
AS
OS IS
TELEPERM XP Power Generation l Instrumentation & Controls 32/32OM650_e, PG L61, Martin Glaser, 09/2003
PG L. The ValueProvider for
Power GenerationManagement
Highlights OM650
Homogeneous ergonomically HMI for:process operationprocess informationprocess management
Modular extendable operator places through the functional distribution of:operator terminalsprocessing units
High availability by using redundancy
Uniformed equipment technology for OT, PU and SU
Modular extendable in performance and quantity
Signal exchange over several units in large plants
Data export / import
Process - data gateway to 3th party systems
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