Parts List Maximum carrying capacity: Rated 100kg for 2 ... · 5/8 or 16mm spanner. Measuring tape....

Important: Please read these instructions carefully prior to installation.Pleaserefertoyourfittinginstructiontoensurethattheroofracksareinstalledinthecorrectlocations.Checkthecontentsofkitbeforecommencingfitmentandreportanydiscrepancies.Placetheseinstructionsinthevehicle’sgloveboxafterinstallationiscomplete.

Maximum carrying capacity: Rated 100kg for 2 bar, 125kg for 3 bar for on-road conditions.Parts List

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Tools Required:Markingpen.Power or Cordless drill.6.5mmdrillbitVacuumcleaner.Coldgalvanizingsolution&brush.HammerPinPunchØ4-5mm.Silastic Sealer/Selleys Butyl Mastic.5mmSecurityallenkey,providedinkit.5/8or16mmspanner.Measuringtape.Flat head screwdriver.10mmsocketanddriver

Important InformationMaximum carrying capacity:100kg for 2 bar, 125kg for 3 bar, includingweightoftheroofracks5kg (11lbs). Loadmustbeevenlydistributedoverthecross-bars. Loadmustbeevenlydistributedoverthecrossbars.Use only non-stretch fastening ropes or straps.

Recommendations:Allboltconnectionsmustbecheckedafterdrivingashortdistancewhenyoufirstinstallyourroofracks.Boltconnectionsshouldbecheckedagainatregularintervals(onceaweekisenough,dependingonroadconditions,usage,loadsanddistancestravelled).Youshouldalsochecktheconditionofyourroofrackseachtimetheyarere-fitted.Alwaysmakesuretofastenyourloadsecurely.Pleasealsoensurethatallloadsareevenlydistributedandthatthecentreofgravityiskeptaslowaspossible.Longloads(e.g.canoesandkayaks)mustbesecuredfrontandrearwithnon-stretchfasteningropesorstraps.

Roof racks must be removed when putting vehicle through an automatic car wash.Caution:Thehandlingcharacteristicsofthevehiclechangeswhenyoutransportaloadontheroof.Forsafetyreasonswerecom-mendyouexerciseextremecarewhentransportingwind-resistantloads.Specialconsiderationmustbetakenintoaccountwhencorneringandbraking.

Note for Dealers and Fitters:Itisyourresponsibilitytoensurethesefittinginstructionsaregiventotheenduserorclient.Placetheseinstructionsinthevehicle’sgloveboxafterinstallationiscomplete.

Rhino-Rack3PikeStreet,Rydalmere, DocumentNo:R171NSW2116,Australia. PreparedBy:AnthonyRodier IssueNo:02(Ph)(02)96384744 AuthorisedBy:ChrisMurty Date:16/06/2012(Fax)(02)96384822TheseinstructionsremainthepropertyofRhino-RackAustraliaPty.Ltd.andmaynotbeusedorchangedforanyotherpurposethan intended.

Hyundai iLoad Commercial Van - Fixed Mount (RLTFHIF/M,RLTFHIR)

Item1234567891011121314151617181920212223

Component NameFrontMiddlebracketRearbracketRHRearbracketLHRubberbuffer1500mm(soldseparately) Crossbar1500mm(soldseparately) Endcap( sold separately)M6x40SecurityscrewM6springwasherM6x12.5FlatwasherM10channelNutM10shakeproofwasherM10x38x2.5flatwasherRLTFlegM10x25boltM6 twin stud plateDiecutgasketDoublesidedtapeM6NylocnutM6cagenut5mmsecurityallenkeyLegHeightspacer(soldseparately)LegHeightspacer2pair(soldsepearately) Fittinginstructions

Qty2bar400224881644444444881001

Qty3bar4113361212246666266612121111

Part No.CA1115CA1113CA1114R001A022M002B085W004W003N024W021W022M010B071C098C099C302N013N017Seckey-SLHSPAIRLHS2PAIRR171

Hyundai iLoad Fixed Position Kit

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- Pleaserefertoyourvehiclemanufacturershandbookformaximumroofloadcapacity.

- AnyloadtransportedonRoofRacksmustbeevenlydistributed.

- Donotattempttofittheroofrackstoyourvehicleunlessyoufullyreadandunderstandthefittinginstructionsprovided.

- Pleasedirectanyquestionstothedealerfromwheretheroofrackswerepurchased.

- Checkthecontentsofkitbeforecommencingfitmentandreportanydiscrepancies.

!

!

!

ü

km/h

WARNING!

? kg2 x Crossbars = 5kg

Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit

2

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1 Completely remove roof channel trim.Startbyliftingthefrontedgeofrubbertrim.Carefullytwistrubbertriminanoutwarddirectiontounhooktheplasticclips.Retainthefrontthreeclipsoneachsidetosecurethecuttrimbackinplaceafterinstallationofthetrack.

Liftfrontofthetrimfromoutsideedgeofroof.Twistoutwardstounhookasshowninthediagrams.

Theroofchannelmustbetotallycleanofanydirt,sobesuretowashthoroughlyandcompletelydryoffbeforetrackinstallation.

Electricalwireslocatedwithpanelpin,removethis as well

Targetthisareafirst.Springclipsdisengagewithgentleforce

Remove internal plastic cover at rear.Startbyopeningthereartiltingdoor.Therearetwoblackplasticcoversontherearinsideroofwhichneedtoberemoved.Thepartswillcomeoffwithgentleprying.

Hyundai iLoad Fixed Position Kit

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Measure and mark points in preparation for drilling.Usethediagramsbelowtoallowyoutomarkoutthepointsfordrilling.3

FRONT100 790 1230

Centreline to centrelineCentreline to centreline MID REAR

*Frontbracketislocatedcentrallybetween4thand5thmetaltongueclip.Midbracketislocatedcentrallybetween8thand9th.Rearislocatedoverdirectlyoverthe15th.

FRONT MID REAR

1 2 3 4

5 8 915

Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit

Centrepunchholelocationsanddrillcarefullyandslowlyusinga3mmpilotdrillbit.Thenopenupto6.5mm.4

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5 Useavacuumcleanertoremoveandswarf(metalfilings)fromthedrillingprocess.Thisisanimportantsteptoensurethereisnochanceofrustforming.Vacuumtopandbottomoftheholes,checkfitofthetwinboltbracket.

Hyundai iLoad Fixed Position Kit

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7

iviii

iii

Preparetheboltbracketsbyapplyingthe3Mdoublesidedtape(C302).Removethebackingpaperfromfoamcushiontape.Insertfrominsidethevehicle,applysomeforceandholdfor30secondstoensureagoodadhesiontothesurface.

Rearbracketsareinsertedthroughanaccessholdasperpicturebelow.Insertfrominsidethevehicle,applysomeforceandholdfor30secondstoensureagoodadhesiontothesurface.

6 Applycoldgalvanisingtreatmenttothedrilledholes(interiorandexteriorsurfaces,insideandoutside)tosealthebaremetal.Followinstructionsonthecontainertoachievebestresultsbeforeproceedingtonextsteps.

Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit

Butyl Mastic

8

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9

a. b.

c. d.

Apply Selleys Butyl Mastic or equivalent silastic sealer to the drilled holes to create a waterproof seal. Follow instructions on the container.

Selectcorrectbracketforthemountinglocation.Front/middlecommonbracket.RearLHandRHhavecut-outs.Therearbracketsalignperfectlywiththeendofthevehicle.Applydiecutgasket&trimoffanyexcessifnecessary.Referdiagrambelowforwasherandnutplacement.Tighten M6 bolts to 5 Nm.

M6 security screw.

M6springwasher.

M6flatwasher.�at washer

M6 Nyloc nut

twin stud platedie cut gasket

bracket

Fingertightenonlyuntilcrossbarisfitted.

*Rearbrackets(L&R)onlyhascutout

Hyundai iLoad Fixed Position Kit

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Cross Bar overhang:Ensure the cross bar overhang (A) is equal on bothsides,re-adjustifrequired.TightenM10boltsto16-18Nm.DO NOT OVER TIGHTEN.

M6 Security screws:TightenM6Securityscrewsto3-4Nm.DO NOT OVER TIGHTEN.

13 14

A

11 End Caps & Buffer Strip:Insertrubberbufferstripintotopofthecrossbar.Fitendcapsintothecrossbar.Arubbermalletmayberequiredtoknockintheendcaps.

12 Attach Cross Bar:Placecrossbarontosupport legs.PushtheM10boltup and turn so the channel nut is fully located across the bar.Leave M10 bolts loose at this stage.

ChannelNutMUSTlieacrossthebarwhentight.

Ifcompletinga3barsetuponyourvehicle,legheightspacersarerequiredasbelow.Frontcrossbarusesonelegheightspacer.Middlecrossbarnospacer.Rearcrossbar,twospacers.Legheightspacersaresoldseparately.

10

Frontcrossbar,M10x35mmbolt.

Rearcrossbar,M10x45mmbolt.

Middlecrossbar,M10x25mmbolt.

Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit

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15 Cut roof channel trim and re-fit trim.Thebesttoolforthisjobisahacksaworgrinder.

Theillustrationbelowshouldbedoublecheckedagainstthevehicleyouarefittingpriortocutting.Dimensionsbelowinmillimetres.

FRONTOFCAR

Cut&

Discard

Cut&Discard

Cut&Discard

793

635

1080150

150

150

REAR OF CAR

XXX

XXX

XXX