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7/28/2019 Powder Samplers Combined
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P.O.Box 10837New Brunswick, NJ 08906-9998
Tel: 732-819-0381 Fax: 732-777-5129 E: sanni@globepharma.com
www.globepharma.com, www.maxiblend.net, www.cgmpvalve.com
POWDER SAMPLERS
UNIT-DOSE POWDER SAMPLERS (PATENTED):
These samplers with interchangeable dies for unit-dose sampling are available indifferent diameters, lengths and models. Made of 316 stainless steel, these
samplers may have one sample port or multiple sample ports for simultaneoussampling at several locations. Any number of sample ports may be blocked with
blank dies. Single, duplicate or triplicate sampling at each sample port ispossible. Duplicate and triplicate samples are obtained from exactly the samespot at each sample port with just one insertion of the sampler into the powder
bed. Segmented design samplers facilitate sampling from large blenders withroof height limitation. Stainless steel inner shaft is hollow (except in Model IB
and 1BB) to make the sampler lighter. Inner shafts, custom-made of Delrin orTeflon - FDA approved white plastics), are available. The samplers are
passivated and easily cleanable with a removable conical end piece. Some sizesof standard models are stock items. Others are custom-made and have longerlead times.
Another unit-dose powder sampling technique, involving compaction of the
powder sample in the sampling die itself, is described separately under NewUnit-Dose Powder Sampling Technique.
Model I (Patented) :
Standard single-sample design. 0.875 in diameter. One unit-dose sample isobtained at each sample port. The bottom most port starts at 1.5 from the tip.
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40 different sizes of sample dies (0.1cc to 4.0cc in increments of 0.1cc) and 30
different sizes of split sample dies (0.1cc to 3.0cc in increments of 0.1cc) fit inthis sampler. Stock sizes are 1ft with 5 ports, 2ft with 10 ports, 3ft with 6 ports,4ft with 8 ports, 5ft with 10 ports and 6ft with 12 ports.
Model I-A:
Custom-made segmented single-sample design. 0.875 in diameter. Facilitatessampling from large blenders, with roof height limitation. Both segments may beused independently. Has a 1.5 diameter nut to join the segments. The bottom
most port starts at 1.5 from the tip. Same dies as described under Model I fit inthis sampler.
Model I-B:
Custom-made single-sample design. 0.5 diameter. One unit-dose sample is
obtained at each sample port. The bottom most port starts at 1.0 from the tip.The inner shaft is solid. Custom-made dies from 0.1cc to 1.0cc fit in thissampler.
Model I-BB:
Custom-made single-sample design. 0.375 diameter. One unit-dose sample is
obtained at each sample port. The bottom most port starts at 0.5 from the tip.The inner shaft is solid. Custom-made dies of 0.1cc, 0.2cc and 0.3cc fit in this
sampler.
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Model I-C:
Custom-made Spoon Sampler with a removable handle and interchangeable
spoon-like sample die. The dies can be made to take any size sample.Especially suitable for sampling products where the particle surface cannot bedisturbed, for example, coated non-pareils. Only one sample is obtained at a
time.
Model II:
Custom-made single-sample design to accommodate dies up to 40cc in volume.1.5 in diameter. One sample is obtained at each sample port. The bottom most
port starts at 1.5 from the tip. Dies may be made of Delrin or 316 stainless steel,to accommodate up to 40cc with a 4 long die. More sample size can beobtained with longer, custom-made dies.
Model III:
Custom-made single-sample design to accommodate dies up to 200cc involume. 2.0 in diameter. One sample is obtained at each sample port. The
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bottom most port starts at 4.0 from the tip. Dies may be made of Delrin or 316
stainless steel. Consideration should be given to the ease or difficulty ofinserting a sampler of this diameter into the powder bed before placing an order.
Model III-A:
Custom-made single-sample design. 0.875 diameter outer tube with a 1.5/2.0
diameter chamber at the end to take a single sample. The chamber isinterchangeable with other chambers and each chamber can accommodate
different size dies. Dies may be made of Delrin or 316 stainless steel. Samplessizes of up to 200cc may be obtained.
Model IV (Patented):
Standard duplicate-sample design. 0.875 in diameter. Two unit-dose samplesare obtained from exactly the same spot at each sample port. The bottom most
port starts at 3.5 from the tip. Each sample port requires either two sample diesor two blank dies. Same dies, which fit in Model I sampler also fit in this sampler.
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Hollow blank dies and Delrin inner shaft are recommended with this design.
Stock sizes are 2ft with 5 ports, 3ft with 7 ports, 4ft with 8 ports, 5ft with 10 portsand 6ft with 12 ports.
Model V (Patented):
Standard triplicate-sample design. Three unit-dose samples are obtained from
exactly the same spot at each sample port. The bottom most port starts at 5.5from the tip. Each sample port requires either three sample dies or three blank
dies. Hollow blank dies and Delrin inner shaft are recommended with thisdesign. Stock sizes are 3ft with 5 ports, 4ft with 7 ports, 5ft with 8 ports and 6ftwith 10 ports. Consideration should be given to the location of the bottom most
port in this model before placing an order.
Standard Sample Dies:
Standard sample dies and blank dies, made of 316 SS, are vailable in 40
different sizes from 0.1cc to 4.0cc in increments of 0.1cc to fit in Models I, I-A, IV,and V. Custom-made dies are available for other models. Custom-made Delrin
or Teflon dies are also available.
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Split Sample Dies:
Split sample dies are used if the powder sample has to be compacted into a
tablet in the die itself. Made of 316 SS, these dies are available in 30 differentsizes from 0.1cc to 3.0cc in increments of 0.1cc. Please see under New Unit-
dose Sampling Technique below for more details.
Model XVI Vertical Sampling Compaction Sampler (Patent Pending):
Custom-made Model XVI Vertical Sampling Compaction Sampler, made of 316 Stainless Steel,1.5 in diameter, accommodating dies from 0.1cc to 2.0cc (Model XVI-A) and from 0.1cc to 4.0cc(Model XVI-B). One sample is obtained vertically from the bottom of the sampler and the sample
can then be compacted into a real tablet using GlobePharmas manual tablet compactionmachine (MTCM-I or II), separate purchase of which is required.
Model V-A:
Custom-made stream sampler, 30 long, for unit-dose sampling, bulk sampling,or simultaneous unit-dose and bulk sampling while discharging the material. Up
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to ten unit-dose samples may be obtained at each sampling time point. Samples
may be collected directly into empty gelatin capsules, thus eliminating the needto transfer the samples to vials. Or, the samples may be collected into cavitieson the sample collecting disc, and then compacted into tablets using the manual
tablet compression machine available from GlobePharma. The disc that holdsthe capsules and/or the sample bottle is made of 316 SS or Delrin, and is
interchangeable with other discs for different size capsules/bottles. The disc thathas the cavities for sample collection is made of tool steel and different discs are
available for different size samples. Easy disassembling and cleaning.
Model V-B:
This on-line powder stream sampling system can be used with closed powderstreams, for example, while discharging the powder from a blender or a tote bin.
This sampling system mounts on the discharge end of a blender or a bin andaccommodates multiple unit-dose samplers. Each sampler can be independentlypushed inside into the powder stream at a desired time point for collecting
samples and then pulled outside. Each of the unit-dose samplers has threesample ports. 40 different sizes of sample dies (0.1cc to 4.0cc) fit in these
samplers. Split sample dies (0.1cc to 3.0cc) may also be used if compaction ofthe powder samples is desired. Manual Tablet Compaction Machine, supplied by
GlobePharma, is required for compaction of the powder samples. The unit-dosesamplers may be replaced with larger diameter bulk samplers.
NEW UNIT-DOSE POWDER SAMPLING TECHNIQUE (PATENTED):
Samples are taken from powder blends to test for content uniformity beforefurther processing, such as tableting or encapsulation. Integrity of the sampling
technique is critical in order to ensure accuracy of the test results. Unit-dosesampling has been proven to improve the accuracy of the content uniformity
results. However, there is still room for sampling error in unit-dose sampling ifthe samples are submitted to the laboratory in powder form. This New Unit-dose
Powder Sampling Technique further reduces the sampling error by combiningunit-dose sampling with compaction of the powder sample into a real tablet in the
sample die itself. Compaction of the powder samples into tablets may reduce the
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sampling error because the samples are in compacted form and handling of the
loose powder samples by the operator or the analyst is completely eliminated.Indeed, several major pharmaceutical companies have already successfullyutilized this technique in situations where the blend samples were failing the
content uniformity test while the tablets compressed from the same blends werepassing the test. This technique is strongly recommended especially when you
have a low dose directly compressible formulation. Why wait until you have aproblem?
This technique requires GlobePHarmas Unit-dose Samplers, Split Sample Diesand Manual Tablet Compaction Machine (MTCM-II or MTCM-I). Split sample
dies and the manual tablet compaction machine are described below and theunit-dose samplers are discussed under Unit-Dose Powder Samplers.
Split Sample Dies:
Each Split Sample Die is made of two 316 SS sections snapped together byhand to form the die. The upper section has the sampling cavity and the lower
section is blank. The split design allows ejection of the compacted tablet. Thesedies fit in Models I, I-A, IV and V, and cover a sample size range of 0.1cc to 3.0ccin increments of 0.1cc.
Manual Tablet Compaction Machine-II (MTCM-II):
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This machine is used to compact the powder sample into a tablet in the sampling
die itself by hydraulic pressure. A 3,000 lb capacity pressure gauge is provided.No electricity or compressed air is required. The machine is compact (8D x
16W x 16H) and portable (30 lb) and works with standard tablet tooling.GlobePharma offers, for the sake of customers convenience, six different types
and sizes of standardized punches covering the entire sample size range of0.1cc to 3.0cc. A table showing the sample size and corresponding punch typeand size is given below:
Sample Size, cc Punch Type Punch Size
0.1 IPT, B, Lower 3/16 round0.2 IPT, B, Lower round
0.3, 0.4, 0.5, and 0.6 IPT, B, Lower 3/8 round
0.7, 0.8, 0.9, 1.0 and 1.1 IPT, B, Lower 9/32 x caplet
1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9 and 2.0 IPT, DS3,
Lower
5/16 x 1.250
caplet
2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 and3.0
IPT, DS3,Lower
3/8 x 1.500 caplet
BULK POWDER SAMPLERS:
Bulk powder samplers are available in different diameters with or withoutremovable partitions. The removable partitions offer the advantage of providingseparate top, middle, and bottom samples while making it easier to clean the
sampler to GMP standards. These samplers are made of either 316 SS or FDAapproved Nylon. The conical end piece is removable for ease of cleaning. Stock
samplers are 3ft long with 3 sample ports. Custom-made samplers are availableon special orders.
Model VI:
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Standard bulk powder sampler. Made of 316 SS, 0.875 diameter, 3ft long withthree 0.5625 W x 8.0 L non-partitioned (communicating) sample ports. Eachport holds about 40cc sample. The end piece is removable for easy cleaning.
Also, the top end of the inner tube has been modified to be open in order tofacilitate emptying of the powder sample directly into a bottle.
Model VI-A (Patented):
Just like Model VI, except that the ports are partitioned (non-communicating) withremovable partitions. However, this sampler can also be used as a corecomposite sampler if the partitions are not used (communicating).
Model VI-B (Patented)
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Standard bulk powder sampler. Made of 316 SS. 1.5 diameter. 3ft longsampler with three 1.125W x 4.0L sample ports is readily available. Thesample ports are partitioned (non-communicating) with removable partitions.
Each port holds about 90cc of powder sample. The same sampler may also beused as a core composite sampler if the partitions are not used (communicating).
Model VI-C:
Standard bulk powder sampler. Made of FDA approved Nylon. 1.5 diameter.3ft long sampler with three sample ports is standard. Ideal for raw material
sampling. It can be used with or without dies.
Model VI-D:
Same as Model VI-B, except the diameter is 2.0 and each sample portaccommodates about 180cc of powder.
Sampling Accessories:
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1. PVC Storage Tube: Available in different lengths for storage of thesamplers when not being used. These tubes protect the samplers from
being damaged.2. Brush Kit: Two Nylon brushes with long PVC handles to clean the outer
and the inner tubes of the samplers.3. Die Retrieval Tool: Made of PVC, this tool is required to be able to
retrieve the dies from the sampler.4. Loose Handle: Made of 316 SS, it is required with any segmented design
sampler to be able to use the lower segment as an independent sampler.
5. Conical End Piece: Spare end piece for samplers. Available for allrelevant models.
6. Capsule Ejection Tool for Stream Sampler (Model V-A): Made of PVC,this tool is required to push the capsules up from the cavities in thesample collecting disc.
7. Stand: Made of PVC, available in 10, 22 and 42 lengths. The standholds the outer tube and inner tube separately. It is a required item with
the improved design of the sampler to be able to retrieve the dies from thesampler.
Recommended