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HRL Technology Group Pty Ltd ABN 89 609 887 327 info@hrl.com.au hrl.com.au
Melbourne Level One Unit 4 677 Springvale Road Mulgrave VIC 3170 Phone +61 3 9565 9888 Fax +61 3 9565 9879
Victorian Regional OfficeGippsland Enterprise Centre 50 Northways RoadChurchill VIC 3842
Phone +61 3 5132 1500 Fax +61 3 5132 1580
Queensland Unit 2 33-37 Rosedale Street Coopers Plains QLD 4108Phone +61 7 3423 4300Fax +61 7 3345 5937 1
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PowerSystemDesignandAnalysisHRLhastheexperiencedstaffandsoftwaretoolstodesignpowerandco-generationprojectsquicklyandefficiently.WeusetheThermoflowsuiteofprogramsfortheanalysis,designandcostingofconventionalsteamcycleandgasturbinecombinedcycleplant.Additionalmodellingtoolsareusedtoaddressspecificdesignorperformanceissues.Thiscapabilityissupportedbythefuel,combustion,materialsandenvironmentalspecialistswithinHRL.
SteamPro:SteamPowerPlantDesign
STEAMPROisusedtodesignsteampowerplantswithorwithoutcogeneration.It’sspeed,flexibilityanddetailedoutputenablesustoquicklyinvestigatetheeffectsofdesignchangestoproduceanoptimalplantdesign.
STEAMPRO'ssteamturbinemodelcanbeconfiguredwithtendistinctshaft/casinglayoutsincludingsubcriticalandsupercriticalcyclesusingsaturatedHPsteamandsteamreheating. UsingSTEAMPRO,wecan • Evaluatethethermodynamicrequirementsofyourboilertakingintoaccountfactorssuchasfueltype,excessair,the
minimumstacktemperature,etc.• Determinetherequiredratesofheattransferfortheeconomiser,evaporator,superheater(s),reheater(s)andairpreheater.• Determinethefuelflowrate;stacktemperature,boilerefficiency,andforcedandinduceddraughtfanpowerrequirements.• Determinethesizeofheatexchangesurfacesandprovidedetailedspecificationsontubediameter,wallthickness,fin
characteristics,andmaterialsforeachindividualheatexchangesectionintheboiler.
SteamMaster
STEAMMASTERmodelsindetailtheoff-designbehaviouroftheboiler,condensers,feedwaterheatersandpipingpressuredrops.Withthiscapability,wecanquicklyandaccuratelyinvestigatetheeffectofchangestoplantdesignandoperationalconditions.
Factorsthatcanbeinvestigatedinclude:• Changesinthedistributionofprimaryairandsecondaryair,fluegasrecirculationandtheintroductionoftemperingair.• Differentarrangementsoffeedwaterheaters,bypassingofindividualorseriesgroupsoffeedwaterheaters,shutoffheating
steamflowtoindividualheaters,andre-routeheaterdrainstootherdestinations.• Pressuredropsofsteamandwaterinsidethetubesofboilerheatexchangersandpressuredropsoffluegasoverthe
outsideofthosetubes.
GTPRO:GasTurbineCombinedCycleandCo-GenerationDesign
GTPROisusedtogenerateaccurate,detailedheatbalances,cycleflowschematics,equipmentdesignsandeconomicanalysesforcombinedcycleandco-generationplants.
WithGTPRO,wecanmodelabroadvarietyofsteamsystemswithorwithoutsupplementaryfiring,rangingfromsimpleheatrecoveryboilerstomulti-pressuresteaminjectedgasturbinesandreheatcombinedcycleswithnumerousprocesssteamorwaterextractionsoradditions.Additionally,wecanmodelsteamcycleswithfreshairfiringorutilisingahotgasstreamfrom,forexample,ablastfurnaceorotherindustrialprocess.
Thegasturbineandsteamcyclearefullyintegratedandprovidesdetailedestimatesontheperformanceofthegasturbinecyclefromtheinlettothecompressor,combustor,turbinedowntothediffuser.Wecanalsoinvestigatetheeffectofusingdifferentfuelsources,abroadrangeofsiteandinstallationconditionsaswellastheeffectsofdesignorcontrolsmodifications,orturbomachinerydegradationduetoagingorfouling.
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PEACE(PlantEngineeringandConstructionEstimator)
Developingacomprehensivecostestimateforallphasesofpowerplantconstructioncanbeatediousprocess.
ThePEACEmoduleperformspreliminarysizingcalculationsforallsignificantplantequipment,pipes,foundationsandbuildings.Thisprovidesanaccurateandhighlydetailedcostestimateforpowerplantdesign,engineering,andconstructionincludingequipment,materialsandlabourneededfortheproject.
PEACEprovidesaquickestimateofprojectcostsforvariousplantdesignsormodificationsandallowsustooptimisedesigns,consideringindetailthetrade-offbetweencostandperformanceforvariousoptions.
Theannualoperationandmaintenancecostsarecombinedwiththecapitalcostestimatetoproduceanannualcashflowthroughoutthelifeoftheproject.Profitabilityindicators,suchasinternalrateofreturn(IRR)andnetpresentvalue(NPV),arealsoprovided.
Programoutputexamples:
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Contact AlexBlatchford
Telephone+61395659873Mobile+61408319842Emailablatchford@hrl.com.au
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Thecompany’sNATAAccreditedLaboratories
numberis561.
HRLTechnologyGroup’sISO9001Quality
ManagementiscertifiedbyBSIundercertificate
FS605116
Ó2019HRLTechnologyGroupPtyLtd
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