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ALL PIPE PLUGS ARE NOT CREATED EQUAL!Some Facts to Compare When Selecting a Pipe Plug
Inflation Pressure -
• A higher inflation pressure gives a better safety margin against back pressure. We feature some of the highest inflation pressures in the industry. Compare and see for yourself!
Reinforcement -
• Some plugs are molded and have no reinforcement, but they are cheaper to buy. We use several materials for reinforcement such as polyester cord and DuPont Kevlar®. While Kevlar does not make our bladders bullet-proof, we can use fewer layers of reinforcement with Kevlar as compared to polyester cord. This saves labor cost while constructing the bladder!
Safety Relief Valves -
• Plug-It Products has featured Safety Relief Valves in some of our products for over 12 years• Our Valves automatically reset to the proper pressure if the plug is over-inflated, so the
contractor can continue using the plug• The pressure relief valves help protect the plug from damage caused from over-inflation.
Look for dealers who rent plugs with Safety Relief Valves! Don’t buy a rental plug that fails because of the previous user!
Versatility -
• Our 400 Series Multi-Size Flow Diverters with flanged ends offer many different options; diverting flow, for pumping, or bypassing inside of a structure
• Our 900, 910, 925, & 950 Series can be used as Joint Testers or Grout Packers• Our Multi-Size Joint Testers give the most wall clearance between the bladder and pipe wall.
Our Joint Testers will clear allowable deflection and most bends in pipe, ending the need to disassemble the tester inside the pipe
• Our 925 Series Collapsible Joint Testers can test a larger diameter pipe while slipping through a 24” manhole opening, so the cone does not have to be pulled
Shop & Compare, the lowest price is not always the best deal!We want you to inflate our plugs, not blow them up!
Safety Manual, Video, & CD Rom are available by contacting any of our locations on the back cover, or at www.plugitproducts.com
www.plugitproducts.com │ 800.575.8448
Custom Fabrication 3-4Testing
900 Series: Multi-Size Joint Testers / Grout Packers - High Pressure 5910 Series: Multi-Size Joint Testers / Grout Packers - Low Pressure 6950 Series: Single-Size Joint Testers / Grout Packers - High Pressure 7925 Series: Multi-Size Collapsible Joint Testers / Grout Packers - Low Pressure 81000 Series: Vacuum Test Equipment 9-10Air Test Equipment 11
Flow Diversion400 Series: Multi-Size Flow Diverters 12-14250 Series: Single-Size High-Flow Diverters 15-16280 Series: Single-Size High-Flow / No-Flow Diverters 17
RehabilitationAV Series: Root Control Applicators 18140 Series: Nozzle Carriers 18CLA Series: Lateral Carriers 18CA Series: Carriers 19-20450 & 460 Series: Steam Process Plugs 21402 Series: Double Bladder Multi-Size Flow Diverters 22
Pneumatic Plugs600/650 Series: Multi-Size Back Plugs / Leak Locators 23-26605/655 Series: Multi-Size Back Plugs / Leak Locators with Larger Bypass 27500 Series: Multi-Size Plugs with Seal Ribs 28601 & 401 Series: Protective Sleeves for Large Plugs 29700 Series: Multi-Size Washballs 30800/825/850 Series: High-Pressure Plugs 31-32100 & 200 Series: Pneumatic Single-Size Plugs 33300 & 310 Series: Disc Plugs 34WE Series: Cleanout & Lateral Plugs 35
Mechanical PlugsNP Series: Non-Pressure Plugs 36HT Series: Plastic Mechanical Pipe Plugs 37ME Series: Aluminum Mechanical Pipe Plugs 38
Related Underground EquipmentGas Monitors 39Ventilation Blowers 40Confined Space Entry 41Lasers 42Magnetic Locators 43Saw Blades 43Pipe Creepers & Mud Carts 44
Deflection GaugesDeflection Gauges & Proving Rings 45
Ropes, Hoses & AccessoriesInflation Ropes/Hoses 46Parts & Accessories 47
Notice to Employers, Contractors & Users 48Safety Information & Conversions 49
Table of Contents
www.plugitproducts.com │ 800.575.8448
Custom Fabrication
Custom 96” 300 Series Disc Plug in use, braced for back pressure
Standard 900 Series Multi-Size Joint Tester with Custom Hobas Deflection Gauge
attached to front
Custom 400 Series with 90° elbow & 3 Threaded Nipples
Custom Slip Lining Packer
Just a few of the custom products Plug-It Products has designed & fabricated over the years!
3 www.plugitproducts.com │ 800.575.8448
2) 66” Hydraulically Actuated Telescopic Flow Diverters used to dry up a structure in Denver, CO.Diverters are steered into place remotely with included hydraulic control panel
Custom Fabrication
www.plugitproducts.com │ 800.575.8448
Give us a call for your custom design and fabrication needs!
Telescopic Flow Diverters - 2) 250-30’s with Hydraulic Rams & Pump Cans. Shown in
retracted position. Expands 36”
Custom 78” 1000 Series Vacuum Plate with window
Custom Vacuum Joint Tester. Uses vacuum to test welds on steel, mortar lined pipe
Custom flexible, inflatable 24” Rubber Duct
30” High Pressure Mechanical plugDesigned to fit through a 24” Manhole
Custom 310 Series Bulkhead with 3 inflatable sides. Shown with bracing
4
Testing
900 Series: Multi-Size Joint Testers / Grout Packers - High Pressure
900 Series: Multi-Size Joint Testers / Grout Packers - High Pressure
PART # SIZE RANGE DIAMETER WIDTH
MAX INFLATION PRESSURE
MAX ALLOWABLE TEST PRESSURE
900-2430 24.0”-30.0”600 mm-800 mm
21.0”533 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-3036 30.0”-36.0”750 mm-950 mm
27.0”686 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-3642 36.0”-42.0”900 mm-1100 mm
33.0”838 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-4248 42.0”-48.0”1050 mm-1250 mm
39.0”991 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-4854 48.0”-54.0”1200 mm-1400 mm
45.0”1143 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-5460 54.0”-60.0”1350 mm-1550 mm
51.0”1295 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-6066 60.0”-66.0”1500 mm-1700 mm
57.0”1448 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-6672 66.0”-72.0”1650 mm-1850 mm
63.0”1600 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-7278 72.0”-78.0”1800 mm-2000 mm
69.0”1753 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-7884 78.0”-84.0”1950 mm-2150 mm
75.0”1905 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-8490 84.0”-90.0”2100 mm-2300 mm
81.0”2057 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-9096 90.0”-96.0”2250 mm-2450 mm
87.0”2210 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-96102 96.0”-102.0”2400 mm-2600 mm
93.0”2362 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
900-102108 102.0”-108.0”2550 mm-2750 mm
99.0”2515 mm
24.0”610 mm
150 psi10.3 bar
100 psi6.9 bar
Custom Sizes Available! Call 800.575.8448
Water or Air Test PanelPart # 900-001
• Doubles as a Grout Packer• Comes with Test Panel• 24” Wide Bladder• Heavy Duty, Adjustable Wheels• All Steel Construction• Patented Telescopic Ports• DuPont Kevlar® Reinforced Bladder• Available in Higher Operating Pressures• Successfully Tests T-Lock Pipe• Several Inches of Clearance Between
Bladder & Pipe Wall, Allowing Joint Tester to Negotiate bends in the Pipe & Clear Allowable Deflection
• Patent # 5066208
Always Read Safety Information Before Operation
Page 49
Available forRent or Sale!
www.plugitproducts.com │ 800.575.84485
Example: 900-4854
Test
ing
910 Series: Multi-Size Joint Testers / Grout Packers - Low Pressure
Always Read Safety Information Before Operation
Page 49
910 Series: Steel Multi-Size Joint Testers / Grout Packers - Low Pressure
PART # SIZE RANGE DIAMETER WIDTH
MAX INFLATION PRESSURE
MAX ALLOWABLE TEST PRESSURE
910-2430 24.0”-30.0”600 mm-800 mm
21.0”533 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-3036 30.0”-36.0”750 mm-950 mm
27.0”686 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-3642 36.0”-42.0”900 mm-1100 mm
33.0”838 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-4248 42.0”-48.0”1050 mm-1250 mm
39.0”991 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-4854 48.0”-54.0”1200 mm-1400 mm
45.0”1143 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-5460 54.0”-60.0”1350 mm-1550 mm
51.0”1295 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-6066 60.0”-66.0”1500 mm-1700 mm
57.0”1448 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-6672 66.0”-72.0”1650 mm-1850 mm
63.0”1600 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-7278 72.0”-78.0”1800 mm-2000 mm
69.0”1753 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-7884 78.0”-84.0”1950 mm-2150 mm
75.0”1905 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-8490 84.0”-90.0”2100 mm-2300 mm
81.0”2057 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-9096 90.0”-96.0”2250 mm-2450 mm
87.0”2210 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-96102 96.0”-102.0”2400 mm-2600 mm
93.0”2362 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910-102108 102.0”-108.0”2550 mm-2750 mm
99.0”2515 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
Custom Sizes Available! Call 800.575.8448
Water or Air Test PanelPart # 900-001
910A Series: Aluminum Multi-Size Joint Testers / Grout Packers - Low Pressure
PART # SIZE RANGE DIAMETER WIDTH
MAX INFLATION PRESSURE
MAX ALLOWABLE TEST PRESSURE
910A-2430 24.0”-30.0”600 mm-800 mm
21.0”533 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-3036 30.0”-36.0”750 mm-950 mm
27.0”686 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-3642 36.0”-42.0”900 mm-1100 mm
33.0”838 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-4248 42.0”-48.0”1050 mm-1250 mm
39.0”991 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-4854 48.0”-54.0”1200 mm-1400 mm
45.0”1143 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-5460 54.0”-60.0”1350 mm-1550 mm
51.0”1295 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-6066 60.0”-66.0”1500 mm-1700 mm
57.0”1448 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-6672 66.0”-72.0”1650 mm-1850 mm
63.0”1600 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-7278 72.0”-78.0”1800 mm-2000 mm
69.0”1753 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-7884 78.0”-84.0”1950 mm-2150 mm
75.0”1905 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-8490 84.0”-90.0”2100 mm-2300 mm
81.0”2057 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-9096 90.0”-96.0”2250 mm-2450 mm
87.0”2210 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-96102 96.0”-102.0”2400 mm-2600 mm
93.0”2362 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
910A-102108 102.0”-108.0”2550 mm-2750 mm
99.0”2515 mm
24.0”610 mm
75 psi5.2 bar
25 psi1.7 bar
Custom Sizes Available! Call 800.575.8448
Our 910A Series Aluminum Joint Testers include all of the above features, plus:
• Lighter Weight• No Rust - Easier to Clean Up• Perfect for Rental
Available forRent or Sale!
Patent # 5066208
www.plugitproducts.com │ 800.575.8448
Example: 910-5460
Example: 910A-4854
• Doubles as a Grout Packer• Comes with Test Panel• 24” Wide Bladder• Heavy Duty, Adjustable Wheels• Patented Telescopic Ports• DuPont Kevlar® Reinforced Bladder• Successfully Tests T-Lock Pipe• Several Inches of Clearance Between
Bladder & Pipe Wall, Allowing Joint Tester to Negotiate bends in the Pipe & Clear Allowable Deflection
6
Testing
950 Series: Single-Size Joint Testers / Grout Packers - High Pressure
Always Read Safety Information Before Operation
Page 49
Water or Air Test PanelPart # 900-001
• Doubles as a Grout Packer• Comes with Test Panel• 18” Wide Bladder• Heavy Duty, Adjustable Wheels• All Steel Construction• Patented Telescopic Ports• DuPont Kevlar® Reinforced Bladder• Available in Higher Operating Pressures• Several Inches of Clearance Between
Bladder & Pipe Wall, Allowing Joint Tester to Negotiate bends in the Pipe & Clear Allowable Deflection
• Successfully Tests T-Lock Pipe• Patent # 5066208
Available forRent or Sale!
www.plugitproducts.com │ 800.575.8448
950 Series: Single-Size Joint Testers / Grout Packers - High Pressure
PART # SIZE RANGE DIAMETER WIDTH
MAX INFLATION PRESSURE
MAX ALLOWABLE TEST PRESSURE
900-24 24.0”600 mm
21.0”533 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-27 27.0”700 mm
24.0”610 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-30 30.0”750 mm
27.0”686 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-33 33.0”850 mm
30.0”762 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-36 36.0”900 mm
33.0”838 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-39 39.0”1000 mm
36.0”914 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-42 42.0”1050 mm
39.0”991 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-45 45.0”1150 mm
42.0”1067 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-48 48.0”1200 mm
45.0”1143 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-54 54.0”1350 mm
51.0”1295 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-60 60.0”1500 mm
57.0”1448 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-66 66.0”1650 mm
63.0”1600 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-72 72.0”1800 mm
69.0”1753 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-78 78.0”1950 mm
75.0”1905 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-84 84.0”2100 mm
81.0”2057 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-90 90.0”2250 mm
87.0”2210 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
900-96 96.0”2400 mm
93.0”2362 mm
18.0”457 mm
150 psi10.3 bar
100 psi6.9 bar
Custom Sizes Available! Call 800.575.8448
7
Example: 950-54
925 Series: Multi-Size Collapsible Joint Testers / Grout Packers - Low Pressure
Always Read Safety Information Before Operation
Page 49
925 Series: Multi-Size Collapsible Joint Testers / Grout Packers - Low Pressure
PART # SIZE RANGE DIAMETER WIDTH
MAX INFLATION PRESSURE
MAX ALLOWABLE TEST PRESSURE
925-3036 30.0”-36.0”750 mm-950 mm
27.0”686 mm
18.0”457 mm
50 psi3.5 bar
25 psi1.7 bar
925-3642 36.0”-42.0”900 mm-1100 mm
33.0”838 mm
18.0”457 mm
50 psi3.5 bar
25 psi1.7 bar
925-4248 42.0”-48.0”1050 mm-1250 mm
39.0”991 mm
18.0”457 mm
50 psi3.5 bar
25 psi1.7 bar
925-4854 48.0”-54.0”1200 mm-1400 mm
45.0”1143 mm
18.0”457 mm
50 psi3.5 bar
25 psi1.7 bar
925-5460 54.0”-60.0”1350 mm-1550 mm
51.0”1295 mm
18.0”457 mm
50 psi3.5 bar
25 psi1.7 bar
Custom Sizes Available! Call 800.575.8448
Water or Air Test PanelPart # 900-001
Example: 925-3642(collapsed)
• 30” Thru 60” Pipe• Compatible with Today’s Non-Standard
Pipe I.D.’s• Aluminum Construction• Heavy Duty, Adjustable Wheels• Comes with Air/Water Test Panel• Patented Telescopic Ports• Removable DuPont Kevlar® Reinforced
Bladder• No Grout Band to Remove• Successfully Tests T-Lock Pipe• 0-25 PSI Test Pressure• Patent # 5066208
The 18” wide bladder width and collapsibility allow for insertion down a 24” manhole. Simply
remove wheels & pull 2 pins to collapse
Example: 925-3642
Test
ing
Available forRent or Sale!
www.plugitproducts.com │ 800.575.8448 8
• Lightweight• All Aluminum Construction (not cast)• Easy to Use• Available with Optional Window• Replaceable Foam
Testing
www.plugitproducts.com │ 800.575.8448
1000 Series: Vacuum Test Systems
1000 Series: Vacuum Test Plate
PART #PART # WITH
WINDOW DIAMETER WEIGHT
1000-12 14.0”356 mm
10 lbs4.5 kg
1000-24 1000-24W 26.0”660 mm
25 lbs11.3 kg
1000-36 1000-36W 38.0”965 mm
42 lbs19.1 kg
1000-42 1000-42W 44.0”1118 mm
55 lbs24.9 kg
Custom Sizes Available! Call 800.575.8448
Always Read Safety Information Before Operation
Page 49
Example: 1000-36
Example of our 1000-36 Vacuum Test Plate and our 1000-80 Venturi
Vacuum Pump in use
1000 Series: Vacuum Test Plugs
PART #PART # WITH
WINDOW SIZE RANGEBLADDER HEIGHT
REQUIRED INFLATION PRESSURE
1000-1824 1000-1824W 17.0”-24.5”425 mm-650 mm
12.0”305 mm
40 psi2.8 bar
1000-2030 1000-2030W 19.0”-30.5”475 mm-800 mm
18.0”457 mm
40 psi2.8 bar
1000-2430 1000-2430W 22.5”-30.5”575 mm-800mm
12.0”305 mm
40 psi2.8 bar
1000-3036 1000-3036W 28.5”-36.5”725 mm-950 mm
12.0”305 mm
40 psi2.8 bar
9
Available forRent or Sale!
Example: 1000-2030
• Honda 5.5 HP OHV Motor• No Belts - Motor to Pump• 2-1 Reduction• Wet Clutch• Recoil Start
Test
ing
www.plugitproducts.com │ 800.575.8448
1000 Series: Vacuum Test Systems
Always Read Safety Information Before Operation
Page 49
Our Venturi Vacuum Pumps are lightweight and easy to use.They do not need oil, gas, or belts, and are very low maintenance.
They feature more power, which means faster testing time.Test in seconds, not minutes!
Example: 1000-80
Example: 1000-80L
Example: 1000-80L-VH
1000 Series: Motorized Vacuum PumpsPART # CUBIC FEET PER MINUTE
1000-500 25 CFM @ 15 in.hg.1000-500-50 50 CFM @ 15 in.hg.
10
Available forRent or Sale!
1000 Series: Venturi Vacuum PumpsPART # DESCRIPTION
1000-80 40 CFM1000-80L 27 CFM1000-80L-VH 27 CFM with 20’ of 3/4” vacuum hose
• Simple, Single Gauge & Valve Operation• One Hose, Not Three. Air is Dumped in
Front of Plugs, Not Run Back to the Panel, Making for Fast Deflation of Plugs & Space
• Plugs & Space Automatically Inflated with One Turn of the Control Knob, Making Operation Very Simple!
• Simple Operation Means Safer, Time Saving Leak Location
• Air Motor Driven Reel to Help Roll Out & Recover Hose Neatly
www.plugitproducts.com │ 800.575.8448
Air Test Equipment
Always Read Safety Information Before Operation
Page 49
Testing
11
Available forRent or Sale!
3/8” Compressor HosePART # LENGTH
120-20 20’6.1 m
120-30 30’9.1 m
120-40 40’12.2 m
Custom Lengths Available!
3/4” Compressor HosePART # LENGTH
121-20 20’6.1 m
121-30 30’9.1 m
121-40 40’12.2 m
Custom Lengths Available!
1/4” Read Back HosePART # LENGTH
124-20 20’6.1 m
124-30 30’9.1 m
124-40 40’12.2 m
Custom Lengths Available!
Leak Location ReelPART #
1100-300
50’ Triple Hose for Use with 1100-150PART # HOSES LENGTH
1100-145-25 3/8” x 3/8” x 1/4” 25’7.6 m
1100-145-50 3/8” x 3/8” x 1/4” 50’15.2 m
1100-150-25 3/4” x 3/8” x 1/4” 25’7.6 m
1100-150-50 3/4” x 3/8” x 1/4” 50’15.2 m
Regulated Air Acceptance Test PanelPART #
1100-150
Ported PVC Test CapsPART # SIZE
1100-2 2.0”51 mm
1100-3 3.0”76 mm
1100-4 4.0”102 mm
1100-6 6.0”152 mm
Example: 1100-145-50
Space HosePART # LENGTH
126-22 22’6.7 m
Flow
Div
ersi
on
www.plugitproducts.com │ 800.575.8448
400 Series: Multi-Size Flow Diverters
Always Read Safety Information Before OperationPage 49
125 SeriesSafety Inflation Rope/HosePage 46
• Durable, Rugged, Aluminum Construction• Pump/Rental Industry Approved• All Aluminum Body• Inflation Port not in Rubber• 2 Ply Polyester Reinforced• Male NPT Threads• PVC Cap Provided Through 6” Bypass• Heavy Duty Bladder• 40 PSI Inflation Pressure• 1 Piece Forged Steel Eyelets• Factory Repairable/Replaceable Bladder• Offset Bypass
400 Series: Multi-Size Flow Diverters
PART # SIZE RANGE DIAMETER LENGTHBYPASS
SIZE WEIGHT
REQUIRED INFLATION PRESSURE PIPE SIZE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
400-48-2 4.0”-8.0”100 mm-200mm
3.8”97 mm
22.0”559 mm
2.0”51 mm
7.0 lbs3.2 kg
40 psi2.8 bar
4.0”100 mm
15 psi1.0 bar
45 ft13.7 m
6.0”150 mm
15 psi1.0 bar
40 ft12.2 m
8.0”200 mm
15 psi1.0 bar
35 ft10.7 m
400-610-3 5.5”-10.5”150 mm-275 mm
5.5”140 mm
22.0”559 mm
3.0”76 mm
13.0 lbs5.9 kg
40 psi2.8 bar
6.0”150 mm
15 psi1.0 bar
45 ft13.7 m
8.0”200 mm
15 psi1.0 bar
40 ft12.2 m
10.0”250 mm
15 psi1.0 bar
35 ft10.7 m
400-812-3 7.0”-12.5”175 mm-325 mm
6.5”165 mm
22.0”559 mm
3.0”76 mm
18.0 lbs8.2 kg
40 psi2.8 bar
8.0”200 mm
15 psi1.0 bar
45 ft13.7 m
400-812-4 4.0”102 mm
10.0”250 mm
15 psi1.0 bar
40 ft12.2 m
12.0”300 mm
10 psi0.7 bar
35 ft10.7 m
400-1016-3 9.0”-16.0”225 mm-400 mm
8.5”216 mm
22.0”559 mm
3.0”76 mm
26.0 lbs11.8 kg
40 psi2.8 bar
10.0”250 mm
15 psi1.0 bar
45 ft13.7 m
400-1016-4 4.0”102 mm
12.0”300 mm
15 psi1.0 bar
45 ft13.7 m
400-1016-6 6.0”152 mm
16.0”400 mm
10 psi0.7 bar
35 ft10.7 m
400-1218-4 10.5”-18.0”275 mm-450 mm
10.0”254 mm
22.0”559 mm
4.0”102 mm
34.0 lbs15.4 kg
40 psi2.8 bar
12.0”300 mm
15 psi1.0 bar
40 ft12.2 m
400-1218-6 6.0”152 mm
15.0”375 mm
15 psi1.0 bar
35 ft10.7 m
400-1218-8 8.0”203 mm
18.0”450 mm
10 psi0.7 bar
30 ft9.1 m
400-1521-4 14.0”-21.0”350 mm-550 mm
13.5”343 mm
24.0”610 mm
4.0”102 mm
46.0 lbs20.9 kg
40 psi2.8 bar
15.0”375 mm
15 psi1.0 bar
40 ft12.2 m
400-1521-6 6.0”152 mm
18.0”450 mm
15 psi1.0 bar
35 ft10.7 m
400-1521-8 8.0”203 mm
21.0”525 mm
10 psi0.7 bar
30 ft9.1 m
400-1521-10 10.0”254 mm
400-1824-4 16.5”-24.0”425 mm-625 mm
16.0”406 mm
24.5”622 mm
4.0”102 mm
60.0 lbs27.2 kg
40 psi2.8 bar
18.0”450 mm
15 psi1.0 bar
40 ft12.2 m
400-1824-6 6.0”152 mm
21.0”525 mm
15 psi1.0 bar
35 ft10.7 m
400-1824-8 8.0”203 mm
24.0”600 mm
10 psi0.7 bar
30 ft9.1 m
400-1824-10 10.0”254 mm
12
Available forRent or Sale!
Example: 400-812-4 Example: 400-1218-4
Flow D
iversion
400 Series: Multi-Size Flow Diverters
400 Series: Multi-Size Flow Diverters
PART # SIZE RANGE DIAMETER LENGTH WEIGHT
REQUIRED INFLATION PRESSURE PIPE SIZE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
400-1824-F 16.5”-24.0”425 mm-625mm
16.0”406 mm
24.5”622 mm
60.0 lbs27.2 kg
40 psi2.8 bar
18.0”450 mm
15 psi1.0 bar
40 ft12.2 m
21.0”525 mm
15 psi1.0 bar
35 ft10.7 m
24.0”600 mm
10 psi0.7 bar
30 ft9.1 m
400-1830-F 16.5”-30.0”425 mm-775 mm
16.0”406 mm
41.0”1041 mm
95.0 lbs43.1 kg
40 psi2.8 bar
18.0”450 mm
15 psi1.0 bar
40 ft12.2 m
24.0”600 mm
15 psi1.0 bar
35 ft10.7 m
30.0”750 mm
10 psi0.7 bar
30 ft9.1 m
400-2436-F 22.0”-36.0”550 mm-950 mm
21.5”546 mm
41.0”1041 mm
130.0 lbs58.9 kg
40 psi2.8 bar
24.0”600 mm
15 psi1.0 bar
40 ft12.2 m
30.0”750 mm
15 psi1.0 bar
35 ft10.7 m
36.0”900 mm
10 psi0.7 bar
30 ft9.1 m
400-3648-F 34.0”-48.0”850 mm-1250 mm
33.0”838 mm
41.0”1041 mm
215.0 lbs97.5 kg
40 psi2.8 bar
36.0”900 mm
10 psi0.7 bar
25 ft7.6 m
42.0”1050 mm
8 psi0.6 bar
25 ft7.6 m
48.0”1200 mm
5 psi0.3 bar
20 ft6.1 m
400-4860-F 46.0”-60.0”1150 mm-1550 mm
45.0”1143 mm
41.0”1041 mm
325.0 lbs147.3 kg
40 psi2.8 bar
48.0”1200 mm
8 psi0.6 bar
20 ft6.1 m
54.0”1350 mm
8 psi0.6 bar
20 ft6.1 m
60.0”1500 mm
5 psi0.3 bar
15 ft4.6 m
Always Read Safety Information Before Operation
Page 49
125 SeriesSafety Inflation Rope/HosePage 46
Example: 400-2436-F
Available forRent or Sale!
• Durable, Rugged Construction• Pump/Rental Industry Approved• All Aluminum Body• 2 Ply Polyester Reinforced• Heavy Duty Bladder• 40 PSI Inflation Pressure• Factory Repairable/Replaceable Bladder• Flanged End Allows Easy Changing
of Plates for Different Bypass Sizes or Setups
• Buy 1 Plug - Use Several Different Ways
www.plugitproducts.com │ 800.575.844813
Flow
Div
ersi
on
www.plugitproducts.com │ 800.575.8448
400 Series: Multi-Size Flow Diverters• Durable, Rugged, Aluminum Construction• Threaded Available up to 10”• Male NPT Threads• Male BSP Threads Available Upon Request• PVC Cap Provided Thru 6”• Offset Bypass
400 Series: Interchangeable Bolt-On Bypass Adapters/Plates
FOR USE WITH:BYPASS
SIZE THREADED PART # SLIP PART # FLANGED PART #
400-1824-F or 400-1830-F
4.0”102 mm 400-1830-4-1 400-1830-4-1S 400-1830-4-1F
6.0”152 mm 400-1830-6-1 400-1830-6-1S 400-1830-6-1F
8.0”203 mm 400-1830-8-1 400-1830-8-1S 400-1830-8-1F
10.0”254 mm 400-1830-10-1 400-1830-10-1S 400-1830-10-1F
400-2436-F
4.0”102 mm 400-2436-4-1 400-2436-4-1S 400-2436-4-1F
6.0”152 mm 400-2436-6-1 400-2436-6-1S 400-2436-6-1F
8.0”203 mm 400-2436-8-1 400-2436-8-1S 400-2436-8-1F
10.0”254 mm 400-2436-10-1 400-2436-10-1S 400-2436-10-1F
12.0”305 mm 400-2436-12-1S 400-2436-12-1F
14.0”356 mm 400-2436-14-1S 400-2436-14-1F
16.0”406 mm 400-2436-16-1S 400-2436-16-1F
400-3648-F
4.0”102 mm 400-3648-4-1 400-3648-4-1S 400-3648-4-1F
6.0”152 mm 400-3648-6-1 400-3648-6-1S 400-3648-6-1F
8.0”203 mm 400-3648-8-1 400-3648-8-1S 400-3648-8-1F
10.0”254 mm 400-3648-10-1 400-3648-10-1S 400-3648-10-1F
12.0”305 mm 400-3648-12-1S 400-3648-12-1F
14.0”356 mm 400-3648-14-1S 400-3648-14-1F
16.0”406 mm 400-3648-16-1S 400-3648-16-1F
18.0”457 mm 400-3648-18-1S 400-3648-18-1F
20.0”508 mm 400-3648-20-1S 400-3648-20-1F
24.0”610 mm 400-3648-24-1S 400-3648-24-1F
400-4860-F
4.0”102 mm 400-4860-4-1 400-4860-4-1S 400-4860-4-1F
6.0”152 mm 400-4860-6-1 400-4860-6-1S 400-4860-6-1F
8.0”203 mm 400-4860-8-1 400-4860-8-1S 400-4860-8-1F
10.0”254 mm 400-4860-10-1 400-4860-10-1S 400-4860-10-1F
12.0”305 mm 400-4860-12-1S 400-4860-12-1F
14.0”356 mm 400-4860-14-1S 400-4860-14-1F
16.0”406 mm 400-4860-16-1S 400-4860-16-1F
18.0”457 mm 400-4860-18-1S 400-4860-18-1F
20.0”508 mm 400-4860-20-1S 400-4860-20-1F
24.0”610 mm 400-4860-24-1S 400-4860-24-1F
30.0”762 mm 400-4860-30-1S 400-4860-30-1F
36.0”914 mm 400-4860-36-1S 400-4860-36-1F
Always Read Safety Information Before Operation
Page 49
Example: Custom Plate with No-Flow Bladder
14
Available forRent or Sale!
Example: 400-1830-10-1F
Example: 400-2436-6-1S
Example: 400-2436-6-1
Flow D
iversion
250 Series: Single-Size High-Flow Diverters
250 Series: Single-Size High-Flow Diverters 255 Series: Flexible Bypass Hose
PART #SIZE
RANGE DIAMETER LENGTH
REQUIRED INFLATION PRESSURE
BYPASS SIZE
USES HOSE SIZE PART # DIAMETER LENGTH
250-4 4.0”100 mm
3.0”76 mm
12.0”305 mm
25 psi1.7 bar
2.0”51 mm ► 255-2 2.0”
51 mm5’-25’
1.5 m-7.6 m
250-6 6.0”150 mm
5.0”127 mm
12.0”305 mm
25 psi1.7 bar
4.0”102 mm ► 255-4 4.0”
102 mm5’-25’
1.5 m-7.6 m
250-8 8.0”200 mm
7.0”178 mm
12.0”305 mm
25 psi1.7 bar
6.0”152 mm ► 255-6 6.0”
152 mm5’-25’
1.5 m-7.6 m
250-10 10.0”250 mm
9.0”229 mm
15.0”381 mm
25 psi1.7 bar
8.0”203 mm ► 255-8 8.0”
203 mm5’-25’
1.5 m-7.6 m
250-12 12.0”300 mm
10.0”254 mm
17.0”432 mm
25 psi1.7 bar
10.0”254 mm ► 255-10 10.0”
254 mm5’-25’
1.5 m-7.6 m
250-15 15.0”375 mm
13.5”343 mm
18.0”457 mm
25 psi1.7 bar
12.0”305 mm ► 255-12 12.0”
305 mm5’-25’
1.5 m-7.6 m
250-18 18.0”450 mm
16.0”406 mm
18.0”457 mm
25 psi1.7 bar
14.0”356 mm ► 255-14 14.0”
356 mm5’-25’
1.5 m-7.6 m
250-21 21.0”525 mm
19.5”495 mm
18.0”457 mm
25 psi1.7 bar
18.0”457 mm ► 255-18 18.0”
457 mm5’-25’
1.5 m-7.6 m
250-24 24.0”600 mm
22.5”572 mm
18.0”457 mm
25 psi1.7 bar
20.0”508 mm ► 255-20 20.0”
508 mm5’-25’
1.5 m-7.6 m
250-27 27.0”675 mm
25.5”648 mm
18.0”457 mm
25 psi1.7 bar
24.0”610 mm ► 255-24 24.0”
610 mm5’-25’
1.5 m-7.6 m250-30 30.0”750 mm
28.5”724 mm
18.0”457 mm
25 psi1.7 bar
24.0”610 mm
Larger Sizes Available! Call 800.575.8448
Pole & Attachment for Remote Placement
Page 47Always Read
Safety Information Before Operation
Page 49
125 SeriesSafety Inflation Rope/HosePage 46
• Sold in 5 ft. Increments• Lightweight Rubber• Wire Reinforced• 2” - 24” I.D.• Larger Sizes Available Upon Request
255 Series: Flexible Bypass Hose
250 Series: Single-Size High-Flow Diverters• Use for Tie-In’s to Structures• Largest Bypass Available• Eliminate Pumping Around When Working in
Manholes or Structures• All Aluminum Construction• User Friendly - Easy to Work With• For Manhole Rehab or Modifications• Makes Ventilation Easier for Confined Space Entry• Sold Individually
Available forRent or Sale!
Example: 250-8
2 - 250-8’s with 6” Flexible Bypass Hose
www.plugitproducts.com │ 800.575.844815
Flow
Div
ersi
on
250 Series: Single-Size High-Flow Diverters
Pole & Attachment for Remote Placement
Page 47Always Read
Safety Information Before Operation
Page 49
Custom 250 Series High-Flow setup with 8”, 12”, 18”, & 24” bypass. Used in Santa Barbara,
California to contain flow while 12 manholes were built. No pumping around was required!
2 - 250-48 with 42” bypass picking up an 8” drop inlet with a 250-8 and a custom 90° elbow
250-48 with a 42” bypass at a 22° angle Example of 2 High-Flows & Duct installed, resulting in a dry manhole. Flexible duct can be
lifted up to work in channel
125 SeriesSafety Inflation Rope/HosePage 46
www.plugitproducts.com │ 800.575.8448 16
• No Confined Space Entry Necessary to Control Flow or Place Plug
• Great for T.V. Van Applications• Open or Close Interior Bladder Remotely• Use in Rehab, Re-Lining, & New Construction• Pole Attachment Available• Seals 98% of Flow• NOT FOR AIR TESTING
Flow D
iversion
280 Series: Single-Size High-Flow / No-Flow Diverters
280 Series: Single-Size High-Flow / No-Flow Diverters
PART # SIZE RANGE DIAMETER LENGTH
MAX INSIDE
DIAMETER
REQUIRED INFLATION PRESSURE MAX ALLOWABLE
BACK PRESSUREOUTSIDE BLADDER
INSIDE BLADDER AIR WATER
280-6 6.0”150 mm
5.0”127 mm
12.0”305 mm
3.0”76 mm
25 psi1.7 bar
0-10 psi0-0.69 bar - 15 ft
4.6 m
280-8 8.0”200 mm
7.0”178 mm
12.0”305 mm
5.0”127 mm
25 psi1.7 bar
0-10 psi0-0.69 bar
- 15 ft4.6 m
280-10 10.0”250 mm
9.0”229 mm
15.0”381 mm
7.0”178 mm
25 psi1.7 bar
0-10 psi0-0.69 bar
- 15 ft4.6 m
280-12 12.0”300 mm
10.0”254 mm
18.0”457 mm
9.0”229 mm
25 psi1.7 bar
0-10 psi0-0.69 bar
- 15 ft4.6 m
280-15 15.0”375 mm
13.5”343 mm
18.0”457 mm
11.0”279 mm
25 psi1.7 bar
0-10 psi0-0.69 bar
- 15 ft4.6 m
Larger Sizes Available! Call 800.575.8448
275 SeriesSafety Inflation Rope/HosePage 46
Pole & Attachment for Remote Placement
Page 47Always Read
Safety Information Before Operation
Page 49
Inside BladderUninflated
Inside BladderPartially Inflated
Inside BladderInflated & Closed
MUST USE FOR WARRANTY
Available forRent or Sale!
www.plugitproducts.com │ 800.575.8448
Example: 280-8
17
Reh
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n
www.plugitproducts.com │ 800.575.8448
AV Series / Nozzle Carriers / Lateral Carriers
• Point Repair for Laterals• Exceeds Industry Standards• Push Rod Kit Available for Placement &
Inflation of Lateral Carrier• Push Rod Kit: 3 Pieces - Total Length = 20 Ft.
Example: CLA-46
18
• Molded Rubber Ends• Inflation Hose Inside of 1” Hose• Aluminum Camlock Connection• Flexible - Will Bend Through Cleanout
AV Series: Root Control Foam ApplicatorCleanout Access
PART # SIZE RANGE LENGTH
REQUIRED INFLATION PRESSURE
AV-10-4 4.0”100 mm
10.0’3.0 m
20 psi1.4 bar
AV-12-4 4.0”100 mm
12.0’3.7 m
20 psi1.4 bar
AV-10-6 6.0”150 mm
10.0’3.0 m
20 psi1.4 bar
AV-12-6 6.0”150 mm
12.0’3.7 m
20 psi1.4 bar
Custom Lengths Available! Call 800.575.8448
Example: AV-10-4
AV Series: Root Control Foam ApplicatorTee Access
PART # SIZE RANGE LENGTH
REQUIRED INFLATION PRESSURE
AV-10-4T 4.0”100 mm
10.0’3.0 m
20 psi1.4 bar
AV-12-4T 4.0”100 mm
12.0’3.7 m
20 psi1.4 bar
AV-10-6T 6.0”150 mm
10.0’3.0 m
20 psi1.4 bar
AV-12-6T 6.0”150 mm
12.0’3.7 m
20 psi1.4 bar
Custom Lengths Available! Call 800.575.8448
AV Series: Root Control Foam Applicator
• Keeps Jetter Centered in Pipe• Tapered Rubber to Reduce Interference
with Jetting Action• Available in 3/4” & 1” Male NPT Threads
140 Series: Nozzle Carriers
PART #DIAMETER OF
RUBBER HOSE SIZE
140-1 3.5”90 mm
1.0”25 mm
140-2 3.5”90 mm
0.75”19 mm
CLA Series: Lateral Point Repair CarriersAmbient Cure
PART # SIZE RANGE DIAMETER LENGTH
REQUIRED INFLATION PRESSURE
CLA-34 3.0”-4.0”75 mm-100 mm
1.75”44 mm
45.0”1.1 m
25 psi1.7 bar
CLA-46 4.0”-6.0”100 mm-150 mm
2.75”70 mm
45.0”1.1 m
25 psi1.7 bar
CLA-68 6.0”-8.0”150 mm-200 mm
4.63”118 mm
45.0”1.1 m
25 psi1.7 bar
CLA-PRK Push Rod Kit - 20’ (6.1 m)
Rehabilitation
www.plugitproducts.com │ 800.575.8448
Carriers
CA Series: Point Repair Carriers - Ambient Cure
PART # SIZE RANGE DIAMETER
REQUIRED INFLATION PRESSURE
BYPASS SIZE LENGTH APPROXIMATE CONTACT AREA
OPTIONAL WHEEL KIT
PART #
OPTIONAL CAGE KIT
PART #
DIAMETER OF PIPE ► 4.0”100 mm
6.0”150 mm
CCK-46
CA-46-60
4.0”-6.0”100 mm-150 mm
2.5”64 mm
25 psi1.7 bar
1.0”25 mm
60.0”1500 mm
50.0”1270 mm
50.0”1270 mm
CA-46-96 96.0”2400 mm
85.0”2159 mm
85.0”2159 mm
CA-46-120 120.0”3050 mm
109.0”2769 mm
109.0”2769 mm
CA-46-144 144.0”3650 mm
133.0”3378 mm
133.0”3378 mm
CA-46-180 180.0”4550 mm
179.0”4547 mm
179.0”4547 mm
DIAMETER OF PIPE ► 6.0”150 mm
8.0”200 mm
10.0”250 mm
CWK-610 CCK-610
CA-610-60
6.0”-10.0”150 mm-250 mm
4.25”108 mm
25 psi1.7 bar
2.5”64 mm
60.0”1500 mm
50.0”1270 mm
50.0”1270 mm
47.0”1194 mm
CA-610-96 96.0”2400 mm
85.0”2159 mm
85.0”2159 mm
83.0”2108 mm
CA-610-120 120.0”3050 mm
109.0”2769 mm
109.0”2769 mm
107.0”2718 mm
CA-610-144 144.0”3650 mm
133.0”3378 mm
133.0”3378 mm
131.0”3327 mm
CA-610-180 180.0”4550 mm
179.0”4547 mm
179.0”4547 mm
177.0”4596 mm
DIAMETER OF PIPE ► 8.0”200 mm
10.0”250 mm
12.0”300 mm
CWK-812 CCK-812
CA-812-60
8.0”-12.0”200 mm-300 mm
5.25”133 mm
25 psi1.7 bar
3.0”76 mm
60.0”1500 mm
48.0”1219 mm
46.0”1168 mm
45.0”1143 mm
CA-812-96 96.0”2400 mm
84.0”2134 mm
82.0”2083 mm
81.0”2057 mm
CA-812-120 120.0”3050 mm
108.0”2743 mm
106.0”2692 mm
105.0”2667 mm
CA-812-144 144.0”3650 mm
132.0”3353 mm
130.0”3302 mm
129.0”3277 mm
CA-812-180 180.0”4550 mm
168.0”4267 mm
164.0”4166 mm
163.0”4140 mm
• Largest Bypass Available• Exceeds Industry Standards• Available with Cage Kit or Wheel Kit - No Tools Needed - Sold in Pairs
Chart Continued on Next Page...
19
Example: CCK-610 Example: CWK-610
Example: CA-812-60
Reh
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www.plugitproducts.com │ 800.575.8448
CarriersCA Series: Point Repair Carriers - Ambient Cure
PART # SIZE RANGE DIAMETER
REQUIRED INFLATION PRESSURE
BYPASS SIZE LENGTH APPROXIMATE CONTACT AREA
OPTIONAL WHEEL KIT
PART #
OPTIONAL CAGE KIT
PART #
DIAMETER OF PIPE ► 10.0”250 mm
12.0”300 mm
15.0”375 mm
CWK-1015 CCK-1015
CA-1015-60
10.0”-15.0”250 mm-375 mm
7.25”184 mm
25 psi1.7 bar
4.0”102 mm
60.0”1500 mm
48.0”1219 mm
46.0”1168 mm
45.0”1143 mm
CA-1015-96 96.0”2400 mm
84.0”2134 mm
82.0”2083 mm
81.0”2057 mm
CA-1015-120 120.0”3050 mm
108.0”2743 mm
106.0”2692 mm
105.0”2667 mm
CA-1015-144 144.0”3650 mm
132.0”3353 mm
130.0”3302 mm
129.0”3277 mm
CA-1015-180 180.0”4550 mm
168.0”4267 mm
164.0”4166 mm
163.0”4140 mm
DIAMETER OF PIPE ► 12.0”300 mm
15.0”375 mm
18.0”450 mm
CWK-1218 CCK-1218
CA-1218-60
12.0”-18.0”300 mm-450 mm
8.75”222 mm
25 psi1.7 bar
6.0”152 mm
60.0”1500 mm
49.0”1245 mm
44.0”1118 mm
43.0”1092 mm
CA-1218-96 96.0”2400 mm
85.0”2159 mm
80.0”2032 mm
79.0”2007 mm
CA-1218-120 120.0”3050 mm
109.0”2769 mm
104.0”2642 mm
103.0”2616 mm
CA-1218-144 144.0”3650 mm
133.0”3378 mm
128.0”3251 mm
127.0”3226 mm
CA-1218-180 180.0”4550 mm
169.0”4293 mm
164.0”4166 mm
163.0”4140 mm
DIAMETER OF PIPE ► 15.0”375 mm
18.0”450 mm
21.0”550 mm
CWK-1521 CCK-1521
CA-1521-60
15.0”-21.0”375 mm-550 mm
12.0”305 mm
20 psi1.4 bar
6.0”152 mm
60.0”1500 mm
49.0”1245 mm
44.0”1118 mm
43.0”1092 mm
CA-1521-96 96.0”2400 mm
85.0”2159 mm
80.0”2032 mm
79.0”2007 mm
CA-1521-120 120.0”3050 mm
109.0”2769 mm
104.0”2642 mm
103.0”2616 mm
CA-1521-144 144.0”3650 mm
133.0”3378 mm
128.0”3251 mm
127.0”3226 mm
CA-1521-180 180.0”4550 mm
169.0”4293 mm
164.0”4166 mm
163.0”4140 mm
DIAMETER OF PIPE ► 18.0”450 mm
21.0”550 mm
24.0”600 mm
CWK-1824 CCK-1824
CA-1824-60
18.0”-24.0”450 mm-600 mm
14.75”375 mm
20 psi1.4 bar
6.0”152 mm
60.0”1500 mm
47.0”1194 mm
44.0”1118 mm
42.0”1067 mm
CA-1824-96 96.0”2400 mm
83.0”2108 mm
80.0”2032 mm
78.0”1981 mm
CA-1824-120 120.0”3050 mm
107.0”2718 mm
104.0”2642 mm
102.0”2591 mm
CA-1824-144 144.0”3650 mm
131.0”3327 mm
128.0”3251 mm
126.0”3200 mm
CA-1824-180 180.0”4550 mm
167.0”4242 mm
164.0”4166 mm
162.0”4115 mm
DIAMETER OF PIPE ► 21.0”550 mm
24.0”600 mm
30.0”750 mm
CWK-2130 CCK-2130
CA-2130-60
21.0”-30.0”525 mm-775 mm
15.0”381 mm
20 psi1.4 bar
6.0”152 mm
60.0”1500 mm
45.0”1143 mm
42.0”1067 mm
39.0”991 mm
CA-2130-96 96.0”2400 mm
81.0”2057 mm
76.0”1930 mm
71.0”1803 mm
CA-2130-120 120.0”3050 mm
105.0”2667 mm
100.0”2540 mm
95.0”2413 mm
CA-2130-144 144.0”3650 mm
129.0”3277 mm
124.0”3150 mm
119.0”3023 mm
CA-2130-180 180.0”4550 mm
165.0”4191 mm
160.0”4064 mm
155.0”3937 mm
DIAMETER OF PIPE ► 24.0”600 mm
30.0”750 mm
36.0”900 mm
CWK-2436 CCK-2436
CA-2436-60
24.0”-36.0”600 mm-900 mm
18.0”457 mm
20 psi1.4 bar
6.0”152 mm
60.0”1500 mm
45.0”1143 mm
40.0”1016 mm
35.0”889 mm
CA-2436-96 96.0”2400 mm
81.0”2057 mm
76.0”1930 mm
71.0”1803 mm
CA-2436-120 120.0”3050 mm
105.0”2667 mm
100.0”2540 mm
95.0”2413 mm
CA-2436-144 144.0”3650 mm
129.0”3277 mm
124.0”3150 mm
119.0”3023 mm
CA-2436-180 180.0”4550 mm
165.0”4191 mm
160.0”4064 mm
155.0”3937 mm
20
• All Aluminum Construction• Field Tested & Approved by CIPP Contractors• DuPont Kevlar® Reinforced• Long Lasting - Buy Fewer Plugs - More Cycles Per Plug!• Factory Replaceable Bladder• All with 2” MIP Bypass• Basket Available with Larger Sizes• Sturdy Aluminum Inflation Port. Port Not In Bladder!
Rehabilitation
www.plugitproducts.com │ 800.575.8448
450 & 460 Series: Steam Process Plugs
450 Series: Multi-Size Steam Process - Kevlar Reinforced
PART # SIZE RANGE DIAMETER LENGTHBYPASS
SIZE
REQUIRED INFLATION PRESSURE
450-48-2 4.0”-8.0”100 mm-200 mm
3.8”97 mm
22.0”559 mm
2.0”51 mm
40 psi2.8 bar
450-610-2 6.0”-10.0”150 mm-250 mm
5.3”135 mm
22.0”559 mm
2.0”51 mm
40 psi2.8 bar
450-812-2 8.0”-12”200 mm-300 mm
6.5”165 mm
22.0”559 mm
2.0”51 mm
40 psi2.8 bar
450-1015-2 10.0”-15.0”250 mm-400 mm
8.5”216 mm
22.0”559 mm
2.0”51 mm
40 psi2.8 bar
450-1218-2 12.0”-18.0”300 mm-450 mm
10.0”254 mm
22.0”559 mm
2.0”51 mm
40 psi2.8 bar
450-1521-2 15.0”-21.0”375 mm-550 mm
13.5”343 mm
24.0”610 mm
2.0”51 mm
40 psi2.8 bar
450-1824-2 18.0”-24.0”450 mm-625 mm
16.0”406 mm
24.5”622 mm
2.0”51 mm
40 psi2.8 bar
Larger Sizes Available! Call 800.575.8448
Always Read Safety Information Before Operation
Page 49
460 Series: Single-Size Steam Process - Kevlar Reinforced
PART # SIZE RANGE DIAMETER LENGTHBYPASS
SIZE
REQUIRED INFLATION PRESSURE
460-4 4.0”100 mm
2.5”64 mm
12.0”305 mm
1.0”25 mm
40 psi2.8 bar
460-6 6.0”150 mm
3.8”97 mm
12.0”305 mm
2.0”51 mm
40 psi2.8 bar
460-8 8.0”200 mm
5.3”135 mm
12.0”305 mm
2.0”51 mm
40 psi2.8 bar
460-10 10.0”250 mm
6.5”165 mm
12.0”305 mm
2.0”51 mm
40 psi2.8 bar
460-12 12.0”300 mm
8.5”216 mm
12.0”305 mm
2.0”51 mm
40 psi2.8 bar
460-15 15.0”375 mm
10.0”254 mm
12.0”305 mm
2.0”51 mm
40 psi2.8 bar
460-18 18.0”450 mm
13.5”343 mm
15.0”381 mm
2.0”51 mm
40 psi2.8 bar
460-21 21.0”525 mm
16.0”406 mm
15.0”381 mm
2.0”51 mm
40 psi2.8 bar
460-24 24.0”600 mm
19.0”483 mm
15.0”381 mm
2.0”51 mm
40 psi2.8 bar
Larger Sizes Available! Call 800.575.8448
Example: 450-48-2 Example: 460-6
21
Reh
abili
tatio
n
www.plugitproducts.com │ 800.575.8448
402 Series: Double Bladder Multi-Size Flow Diverters
22
402 Series: Double Bladder Multi-Size Flow Diverters
PART # SIZE RANGE DIAMETER LENGTHBYPASS
SIZE WEIGHT
REQUIRED INFLATION PRESSURE PIPE SIZE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
402-46-2 4.0”-6.0”100 mm-150 mm
3.8”97 mm
22.0”559 mm
2.0”51 mm
7.0 lbs3.2 kg
40 psi2.8 bar
4.0”100 mm
15 psi1.0 bar
45 ft13.7 m
6.0”150 mm
15 psi1.0 bar
40 ft12.2 m
402-68-3 5.5”-8.5”150 mm-225 mm
5.3”135 mm
22.0”559 mm
3.0”76 mm
13.0 lbs5.9 kg
40 psi2.8 bar
6.0”150 mm
15 psi1.0 bar
45 ft13.7 m
8.0”200 mm
15 psi1.0 bar
40 ft12.2 m
402-810-4 7.0”-10.5”175 mm-275 mm
6.5”165 mm
22.0”559 mm
4.0”102 mm
18.0 lbs8.2 kg
40 psi2.8 bar
8.0”200 mm
15 psi1.0 bar
45 ft13.7 m
10.0”250 mm
15 psi1.0 bar
40 ft12.2 m
402-1012-6 9.0”-12.0”225 mm-300 mm
8.5”216 mm
22.0”559 mm
6.0”152 mm
26.0 lbs11.8 kg
40 psi2.8 bar
10.0”250 mm
15 psi1.0 bar
45 ft13.7 m
12.0”300 mm
15 psi1.0 bar
45 ft13.7 m
402-1215-6 10.5”-15.0”275 mm-375 mm
10.0”254 mm
22.0”559 mm
6.0”152 mm
34.0 lbs15.4 kg
40 psi2.8 bar
12.0”300 mm
15 psi1.0 bar
40 ft12.2 m
15.0”375 mm
15 psi1.0 bar
35 ft10.7 m
402-1518-6 14.0”-18.0”350 mm-450 mm
13.5”343 mm
24.0”610 mm
6.0”152 mm
46.0 lbs20.9 kg
40 psi2.8 bar
15.0”375 mm
15 psi1.0 bar
40 ft12.2 m
18.0”450 mm
15 psi1.0 bar
35 ft10.7 m
402-1821-6 16.5”-21.0”425 mm-550 mm
16.0”406 mm
24.5”622 mm
6.0”152 mm
60.0 lbs27.2 kg
40 psi2.8 bar
18.0”450 mm
15 psi1.0 bar
40 ft12.2 m
21.0”525 mm
15 psi1.0 bar
35 ft10.7 m
402-1830-F 16.5”-30.0”425 mm-775 mm
16.0”406 mm
82.0”2083 mm
Up to10.0” (254 mm)
190.0 lbs86.1 kg
40 psi2.8 bar
18.0”450 mm
15 psi1.0 bar
40 ft12.2 m
24.0”600 mm
15 psi1.0 bar
35 ft10.7 m
30.0”750 mm
10 psi0.7 bar
30 ft9.1 m
402-2436-F 22.0”-36.0”550 mm-950 mm
21.5”546 mm
82.0”2083 mm
Up to16.0” (406 mm)
260.0 lbs117.8 kg
40 psi2.8 bar
24.0”600 mm
15 psi1.0 bar
40 ft12.2 m
30.0”750 mm
15 psi1.0 bar
35 ft10.7 m
36.0”900 mm
10 psi0.7 bar
30 ft9.1 m
402-3648-F 34.0”-48.0”850 mm-1250 mm
33.0”838 mm
82.0”2083 mm
Up to24.0” (610 mm)
430.0 lbs194.8 kg
40 psi2.8 bar
36.0”900 mm
10 psi0.7 bar
30 ft9.1 m
42.0”1050 mm
8 psi0.6 bar
30 ft9.1 m
48.0”1200 mm
5 psi0.3 bar
30 ft9.1 m
402-4860-F 46.0”-60.0”1150 mm-1550 mm
45.0”1143 mm
82.0”2083 mm
Up to36.0” (914 mm)
650.0 lbs294.5 kg
40 psi2.8 bar
48.0”1200 mm
8 psi0.6 bar
30 ft9.1 m
54.0”1350 mm
8 psi0.6 bar
30 ft9.1 m
60.0”1500 mm
5 psi0.3 bar
30 ft9.1 m
• Durable, Rugged, Aluminum Construction• Pump/Rental Industry Approved• All Aluminum Body• Separate Inflation Ports for Each Bladder• Inflation Port not in Rubber• 2 Ply Polyester Reinforced• PVC Cap Provided Through 6” Bypass• Heavy Duty Bladder• 40 PSI Inflation Pressure• Factory Repairable/Replaceable Bladder• 1830 & Larger Are a Modified 400 Series
That Bolt Together & Have a Flanged End Which Allows Easy Changing of Plates for Different Bypass Sizes or Setups
• Buy 1 Plug - Use Several Different WaysExample: 402-4860-FExample: 402-810-4
• DuPont Kevlar® Reinforced• Ozone Protected Rubber Surface• Sturdy Steel Internal End Plates with Inflation & Test-Thru Ports• Wrapped Finish Surface• Extra 1/4” Thickness - No Oversleeve Necessary• Factory Repairable - No Patches - Vulcanized• Higher Inflation Pressure for Increased Safety Margin• Protected with Pressure Relief Valve to Help Prevent Over Inflation
Pneum
atic Plugs
600/650 Series: Multi-Size Back Plugs / Leak Locators
125 SeriesSafety Inflation Rope/HosePage 46
Always Read Safety Information Before Operation
Page 49
Available forRent or Sale!
Example: 600-610 Example: 650-610
Example: 600-1824 Example: 650-1824
www.plugitproducts.com │ 800.575.844823
Pne
umat
ic P
lugs
600/650 Series: Multi-Size Back Plugs / Leak Locators
125 SeriesSafety Inflation Rope/HosePage 46
Always Read Safety Information Before Operation
Page 49
600/650 Series: Multi-Size Back Plugs / Leak Locators
PART # SIZE RANGE DIAMETER LENGTH WEIGHT
REQUIRED INFLATION PRESSURE PIPE SIZE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
600-46 3.8”-6.0”100 mm-150 mm
3.5”89 mm
13.0”330 mm
2.5 lbs1.1 kg
35 psi2.4 bar
4.0”100 mm
10 psi0.7 bar
25 ft7.6 m
650-46 6.0”150 mm
10 psi0.7 bar
25 ft7.6 m
600-610 5.5”-10.0”150 mm-250 mm
5.0”127 mm
22.0”559 mm
7.2 lbs3.3 kg
35 psi2.4 bar
6.0”150 mm
15 psi1.0 bar
40 ft12.2 m
650-610 8.0”200 mm
15 psi1.0 bar
35 ft10.7 m
10.0”250 mm
15 psi1.0 bar
35 ft10.7 m
600-812 7.5”-12.0”200 mm-300 mm
7.0”178 mm
22.5”572 mm
10.0 lbs4.5 kg
35 psi2.4 bar
8.0”200 mm
15 psi1.0 bar
40 ft12.2 m
650-812 10.0”250 mm
15 psi1.0 bar
35 ft10.7 m
12.0”300 mm
15 psi1.0 bar
35 ft10.7 m
600-1016 9.0”-16.0”225 mm-400 mm
8.8”224 mm
25.0”635 mm
16.0 lbs7.3 kg
35 psi2.4 bar
10.0”250 mm
15 psi1.0 bar
40 ft12.2 m
650-1016 12.0”300 mm
15 psi1.0 bar
35 ft10.7 m
15.0”375 mm
15 psi1.0 bar
35 ft10.7 m
600-1218 11.0”-18.0”275 mm-450 mm
10.5”267 mm
28.0”711 mm
21.5 lbs9.7 kg
35 psi2.4 bar
12.0”300 mm
15 psi1.0 bar
40 ft12.2 m
650-1218 15.0”375 mm
15 psi1.0 bar
35 ft10.7 m
18.0”450 mm
15 psi1.0 bar
35 ft10.7 m
600-1224 11.0”-24.0”275 mm-625 mm
10.5”267 mm
47.0”1194 mm
30.0 lbs13.6 kg
25 psi1.7 bar
12.0”300 mm
15 psi1.0 bar
40 ft12.2 m
650-1224 18.0”450 mm
13 psi0.9 bar
30 ft9.1 m
24.0”600 mm
10 psi0.7 bar
25 ft7.6 m
600-1521 13.5”-21.0”350 mm-550 mm
13.0”330 mm
31.5”800 mm
30.0 lbs13.6 kg
35 psi2.4 bar
15.0”375 mm
15 psi1.0 bar
40 ft12.2 m
650-1521 18.0”450 mm
15 psi1.0 bar
35 ft10.7 m
21.0”525 mm
10 psi0.7 bar
30 ft9.1 m
600-1530 13.5”-30.0”350 mm-775 mm
13.0”330 mm
57.0”1548 mm
55.0 lbs24.9 kg
25 psi1.7 bar
15.0”375 mm
15 psi1.0 bar
40 ft12.2 m
650-1530 21.0”525 mm
13 psi0.9 bar
30 ft9.1 m
30.0”775 mm
10 psi0.7 bar
25 ft7.6 m
600-1824 16.0”-24.0”400 mm-625 mm
15.5”394 mm
35.5”902 mm
38.5 lbs17.5 kg
35 psi2.4 bar
18.0”450 mm
15 psi1.0 bar
40 ft12.2 m
650-1824 21.0”525 mm
15 psi1.0 bar
35 ft10.7 m
24.0”600 mm
10 psi0.7 bar
30 ft9.1 m
600-1830 16.5”-30.0”425 mm-775 mm
16.0”406 mm
47.0”1194 mm
68.0 lbs30.8 kg
25 psi1.7 bar
18.0”450 mm
15 psi1.0 bar
40 ft12.2 m
650-1830 21.0”525 mm
15 psi1.0 bar
35 ft10.7 m
24.0”600 mm
10 psi0.7 bar
35 ft10.7 m
30.0”775 mm
10 psi0.7 bar
30 ft9.1 m
www.plugitproducts.com │ 800.575.8448 24
• DuPont Kevlar® Reinforced• Ozone Protected Rubber Surface• Sturdy Steel Internal End Plates with Inflation & Test-Thru Ports• Wrapped Finish Surface• Extra 1/4” Thickness - No Oversleeve Necessary• Factory Repairable - No Patches - Vulcanized• Higher Inflation Pressure for Increased Safety Margin• Protected with Pressure Relief Valve to Help Prevent Over Inflation• 3/4” Bypass Port
Pneum
atic Plugs
600/650 Series: Multi-Size Back Plugs / Leak Locators
119 SeriesSafety Inflation Rope/HosePage 46
Always Read Safety Information Before Operation
Page 49
Available forRent or Sale!
www.plugitproducts.com │ 800.575.8448
Example: 600-2448Deflated
Example: 600-2448Inflated
25
Pne
umat
ic P
lugs
www.plugitproducts.com │ 800.575.8448
600/650 Series: Multi-Size Back Plugs / Leak Locators
Always Read Safety Information Before Operation
Page 49
600/650 Series: Multi-Size Back Plugs / Leak Locators
PART # SIZE RANGE DIAMETER LENGTH WEIGHT
REQUIRED INFLATION PRESSURE PIPE SIZE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
600-2036 18.5”-36.0”475 mm-950 mm
18.0”457 mm
65.0”1651 mm
95.0 lbs43.0 kg
25 psi1.7 bar
20.0”500 mm
15 psi1.0 bar
40 ft12.2 m
650-2036 24.0”600 mm
15 psi1.0 bar
35 ft10.7 m
30.0”775 mm
10 psi0.7 bar
35 ft10.7 m
36.0”900 mm
10 psi0.7 bar
30 ft9.1 m
600-2448 22.5”-48.0”575 mm-1250 mm
21.5”546 mm
90.0”2286 mm
145.0 lbs65.7 kg
25 psi1.7 bar
24.0”600 mm
15 psi1.0 bar
40 ft12.2 m
650-2448 30.0”775 mm
15 psi1.0 bar
35 ft10.7 m
36.0”900 mm
15 psi1.0 bar
35 ft10.7 m
42.0”1050 mm
10 psi0.7 bar
30 ft9.1 m
48.0”1200 mm
10 psi0.7 bar
25 ft7.6 m
600-3660 35.0”-60.0”900 mm-1550 mm
34.0”864 mm
90.0”2286 mm
235.0 lbs106.5 kg
20 psi1.4 bar
36.0”900 mm
15 psi1.0 bar
35 ft10.7 m
650-3660 42.0”1050 mm
15 psi1.0 bar
35 ft10.7 m
48.0”1200 mm
13 psi0.9 bar
30 ft9.1 m
54.0”1350 mm
10 psi0.7 bar
25 ft7.6 m
60.0”1500 mm
8 psi0.6 bar
20 ft6.1 m
600-4278 41.0”-78.0”1050 mm-2000 mm
40.0”1016 mm
102.0”2591 mm
300.0 lbs135.9 kg
15 psi1.0 bar
42.0”1050 mm
6 psi0.4 bar
14 ft4.3 m
650-4278 54.0”1350 mm
6 psi0.4 bar
14 ft4.3 m
66.0”1700 mm
6 psi0.4 bar
14 ft4.3 m
78.0”2000 mm
6 psi0.4 bar
14 ft4.3 m
600-4872 47.0”-72.0”1200 mm-1850 mm
46.0”1168 mm
90.0”2286 mm
325.0 lbs147.2 kg
20 psi1.4 bar
48.0”1200 mm
15 psi1.0 bar
35 ft10.7 m
650-4872 54.0”1350 mm
13 psi0.9 bar
30 ft9.1 m
60.0”1500 mm
10 psi0.7 bar
25 ft7.6 m
66.0”1700 mm
8 psi0.6 bar
20 ft6.1 m
72.0”1800 mm
8 psi0.6 bar
18 ft5.5 m
600-6096 59.0”-96.0”1500 mm-2450 mm
58.0”1473 mm
110.0”2794 mm
550.0 lbs249.2 kg
12 psi0.8 bar
60.0”1500 mm
6 psi0.4 bar
14 ft4.3 m
650-6096 72.0”1850 mm
6 psi0.4 bar
14 ft4.3 m
84.0”2150 mm
6 psi0.4 bar
14 ft4.3 m
96.0”2450 mm
6 psi0.4 bar
14 ft4.3 m
675 Series: Multi-Size Leak Locators with Large Bypass
PART # SIZE RANGE DIAMETER LENGTH WEIGHT
REQUIRED INFLATION PRESSURE
BYPASS SIZE PIPE SIZE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
675-2448-4 22.5”-48.0”575 mm-1250 mm
21.5”546 mm
90.0”2286 mm
175.0 lbs79.3 kg
20 psi1.4 bar
4.0”102 mm
24.0”600 mm
15 psi1.0 bar
35 ft10.7 m
675-2448-6 6.0”152 mm
30.0”775 mm
15 psi1.0 bar
35 ft10.7 m
Available with 4” or 6” Bypass
36.0”900 mm
15 psi1.0 bar
35 ft10.7 m
42.0”1050 mm
10 psi0.7 bar
30 ft9.1 m
48.0”1200 mm
10 psi0.7 bar
25 ft7.6 m
26
Pneum
atic Plugs
605/655 Series: Multi-Size Back Plugs / Leak Locators with Larger Bypass
Always Read Safety Information Before Operation
Page 49
Example: 655-812
125 SeriesSafety Inflation Rope/HosePage 46
600/650 Series: Multi-Size Back Plugs / Leak Locators
PART # SIZE RANGE DIAMETER LENGTH WEIGHT
REQUIRED INFLATION PRESSURE
Test-Thru Port Size PIPE SIZE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
605-46 3.8”-6.0”100 mm-150 mm
3.5”89 mm
12.0”305 mm
2.5 lbs1.1 kg
35 psi2.4 bar
4.0”100 mm
10 psi0.7 bar
25 ft7.6 m
655-46 1/4”6.4 mm
6.0”150 mm
10 psi0.7 bar
25 ft7.6 m
605-610 5.5”-10.0”150 mm-250 mm
5.0”127 mm
17.5”445 mm
7.0 lbs3.2 kg
35 psi2.4 bar
6.0”150 mm
15 psi1.0 bar
40 ft12.2 m
655-610 3/4”19.1 mm
8.0”200 mm
15 psi1.0 bar
35 ft10.7 m
10.0”250 mm
15 psi1.0 bar
35 ft10.7 m
605-812 7.5”-12.0”200 mm-300 mm
7.0”178 mm
19.0”483 mm
10.0 lbs4.5 kg
35 psi2.4 bar
8.0”200 mm
15 psi1.0 bar
40 ft12.2 m
655-812 3/4”19.1 mm
10.0”250 mm
15 psi1.0 bar
35 ft10.7 m
12.0”300 mm
15 psi1.0 bar
35 ft10.7 m
605-1016 9.0”-16.0”225 mm-400 mm
8.8”224 mm
21.5”546 mm
16.0 lbs7.3 kg
35 psi2.4 bar
10.0”250 mm
15 psi1.0 bar
40 ft12.2 m
655-1016 3/4”19.1 mm
12.0”300 mm
15 psi1.0 bar
35 ft10.7 m
15.0”375 mm
15 psi1.0 bar
35 ft10.7 m
Available forRent or Sale!
www.plugitproducts.com │ 800.575.8448
• DuPont Kevlar® Reinforced• Ozone Protected Rubber Surface• Sturdy Steel Internal End Plates with Inflation &
Test-Thru Ports• Molded• Patented Texture with Seal Ribs• Made from Soft, Durable, All Natural Rubber• Competitive Pricing• Protected with Pressure Relief Valve to Help
Prevent Over Inflation
27
• Made with DuPont Kevlar®• Safety Pressure Relief Valve• 1 Piece Forged Zinc Plated Eyelets• Field Replaceable Inflation Fitting• Positive Seal Ribs• Manufactured From Extra Thick, All
Natural, Soft, Durable Rubber• Pole Attachment Available
Pne
umat
ic P
lugs
500 Series: Multi-Size Plugs with Seal Ribs
125 SeriesSafety Inflation Rope/HosePage 46
Pole & Attachment for Remote Placement
Page 47Always Read
Safety Information Before Operation
Page 49
Example: 500-812
500 Series: Multi-Size Plugs with Seal Ribs
PART # SIZE RANGE DIAMETER LENGTH WEIGHT
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE
PIPE SIZE AIR WATER
500-48 3.8”-8.0”100 mm-200 mm
3.5”89 mm
20.0”508 mm
3.5 lbs1.6 kg
40 psi2.8 bar
4.0”100 mm
15 psi1.0 bar
40 ft12.2 m
6.0”150 mm
15 psi1.0 bar
35 ft10.7 m
8.0”200 mm
10 psi0.69 bar
30 ft9.1 m
500-610 5.0”-10.0”125 mm-250 mm
4.9”124 mm
21.0”533 mm
6.0 lbs2.7 kg
35 psi2.4 bar
6.0”150 mm
15 psi1.0 bar
40 ft12.2 m
8.0”200 mm
15 psi1.0 bar
35 ft10.7 m
10.0”250 mm
10 psi0.69 bar
35 ft10.7 m
500-812 7.5”-12.0”200 mm-300 mm
7.0”178 mm
22.0”559 mm
10.0 lbs4.5 kg
35 psi2.4 bar
8.0”200 mm
15 psi1.0 bar
40 ft12.2 m
10.0”250 mm
15 psi1.0 bar
35 ft10.7 m
12.0”300 mm
10 psi0.7 bar
35 ft10.7 m
500-1016 9.5”-16.0”250 mm-400 mm
9.0”229 mm
23.0”584 mm
15.0 lbs6.8 kg
35 psi2.4 bar
10.0”250 mm
15 psi1.0 bar
40 ft12.2 m
12.0”300 mm
15 psi1.0 bar
35 ft10.7 m
14.0”350 mm
10 psi0.69 bar
35 ft10.7 m
16.0”400 mm
10 psi0.69 bar
30 ft9.1 m
500-1218 11.5”-18.0”300 mm-450 mm
11.0”279 mm
25.0”635 mm
19.0 lbs8.6 kg
35 psi2.4 bar
12.0”300 mm
15 psi1.0 bar
40 ft12.2 m
15.0”375 mm
15 psi1.0 bar
35 ft10.7 m
18.0”450 mm
10 psi0.7 bar
35 ft10.7 m
500-1521 14.0”-21.0”350 mm-550 mm
13.3”338 mm
28.0”711 mm
26.0 lbs11.8 kg
35 psi2.4 bar
15.0”375 mm
15 psi1.0 bar
40 ft12.2 m
18.0”450 mm
15 psi1.0 bar
35 ft10.7 m
21.0”525 mm
10 psi0.7 bar
35 ft10.7 m
www.plugitproducts.com │ 800.575.8448 28
• Helps to Eliminate Cuts on Plug Surface
• Perfect for the Rental Industry & Frequent Users
• Extends the Life of the Plugs• Made from Soft, Durable, All Natural
Rubber• Flexible
Pneum
atic Plugs
www.plugitproducts.com │ 800.575.8448
601 & 401 Series: Protective Sleeves for Large Plugs
Always Read Safety Information Before Operation
Page 49
601 Series: Protective SleevesPART # FOR USE WITH.... THICKNESS
601-1824 600/650-1824 1/4”6.4 mm
601-1830 600/650-1830 1/4”6.4 mm
601-2036 600/650-2036 1/4”6.4 mm
601-2448 600/650-2448 1/4”6.4 mm
601-3660 600/650-3660 1/4”6.4 mm
601-4278 600/650-4278 1/4”6.4 mm
601-4872 600/650-4872 1/4”6.4 mm
601-6096 600/650-6096 1/4”6.4 mm
401 Series: Protective SleevesPART # FOR USE WITH.... THICKNESS
401-1824 400-1824 1/4”6.4 mm
401-1830 400-1830 1/4”6.4 mm
401-2436 400-2436 1/4”6.4 mm
401-3648 400-3648 1/4”6.4 mm
401-4860 400-4860 1/4”6.4 mm
If you truly feel added protection is necessary due too old, deteriorated lines, these protective sleeves can help! Protects the plugs surface.
29
Example: 601-2036 Example: 401-1824
• Polyester Reinforced• 5/8” Thick Rubber• Multi-Size• Steel, Zinc-Plated Swivel• Field Replaceable Inflation Fitting• Lasts Longer, Saves Money
Pne
umat
ic P
lugs
www.plugitproducts.com │ 800.575.8448
700 Series: Multi-Size Washballs
Always Read Safety Information Before Operation
Page 49
700 Series: Multi-Size WashballsPART # SIZE RANGE DIAMETER LENGTH WEIGHT
700-4 3.5”-4.5”90 mm-125 mm
3.0”76 mm
6.0”152 mm
3.0 lbs1.4 kg
700-68 5.0”-8.0”125 mm-200 mm
4.5”114 mm
14.0”356 mm
6.0 lbs2.7 kg
700-812 7.0”-12.0”200 mm-300 mm
6.5”165 mm
22.0”559 mm
8.0 lbs3.6 kg
700-1015 9.0”-15.0”250 mm-375 mm
8.5”229 mm
22.5”572 mm
12.0 lbs5.4 kg
700-1218 11.0”-18.0”300 mm-450 mm
10.5”279 mm
25.0”635 mm
19.0 lbs8.6 kg
700-1521 14.0”-21.0”350 mm-550 mm
13.5”343 mm
28.0”711 mm
25.0 lbs11.3 kg
700-1824 17.0”-24.0”425 mm-600 mm
16.5”419 mm
31.5”800 mm
35.0 lbs15.9 kg
700-2030 19.0”-30.0”475 mm-775 mm
18.5”470 mm
35.5”902 mm
50.0 lbs22.7 kg
700-2033 19.0”-33.0”475 mm-850 mm
18.5”470 mm
48.0”1219 mm
75.0 lbs34.0 kg
700-2436 24.0”-36.0”600 mm-950 mm
20.5”521 mm
65.0”1651 mm
100.0 lbs45.3 kg
700-3048 30.0”-48.0”750 mm-1250 mm
22.5”572 mm
90.0”2286 mm
175.0 lbs79.3 kg
700-4860 48.0”-60.0”1200 mm-1550 mm
35.0”889 mm
92.0”2337 mm
295.0 lbs133.7 kg
30
Example: 700-1218
• DuPont Kevlar® Reinforced• Read Back Pressure Port• 4” Thru 12” - All Aluminum Construction• 14” & Larger - All Steel Construction• 14” & Larger - 2” Bypass• Larger & Custom Sizes Available• Higher Test Pressures Available
Pneum
atic Plugs
www.plugitproducts.com │ 800.575.8448
800 / 825 / 850 Series: High Pressure Plugs
800 Series: High Pressure Plugs - 150 PSI TEST
PART #
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE SIZE RANGE DIAMETER LENGTH
800-4 200 psi13.8 bar
150 psi10.3 bar
3.8”-4.5”100 mm-125 mm
3.5”89 mm
18.0”457 mm
800-6 200 psi13.8 bar
150 psi10.3 bar
5.5”-6.5”150 mm-175 mm
5.0”127 mm
18.0”457 mm
800-8 200 psi13.8 bar
150 psi10.3 bar
7.0”-8.5”175 mm-225 mm
6.5”165 mm
18.0”457 mm
800-10 200 psi13.8 bar
150 psi10.3 bar
9.0”-10.5”225 mm-275 mm
8.0”203 mm
18.0”457 mm
800-12 200 psi13.8 bar
150 psi10.3 bar
11.0”-12.5”275 mm-325 mm
10.0”254 mm
18.0”457 mm
800-15 200 psi13.8 bar
150 psi10.3 bar
14.0”-15.5”350 mm-400 mm
13.0”330 mm
18.0”457 mm
800-18 200 psi13.8 bar
150 psi10.3 bar
17.0”-18.5”425 mm-475 mm
16.0”406 mm
18.0”457 mm
800-21 200 psi13.8 bar
150 psi10.3 bar
20.0”-21.5”500 mm-550 mm
19.0”483 mm
18.0”457 mm
800-24 200 psi13.8 bar
150 psi10.3 bar
23.0”-24.5”575 mm-625 mm
22.0”559 mm
18.0”457 mm
800-27 200 psi13.8 bar
150 psi10.3 bar
26.0”-27.5”650 mm-700 mm
25.0”635 mm
18.0”457 mm
800-30 200 psi13.8 bar
150 psi10.3 bar
29.0”-30.5”750 mm-800 mm
28.0”711 mm
18.0”457 mm
800-33 200 psi13.8 bar
150 psi10.3 bar
32.0”-33.5”800 mm-850 mm
31.0”787 mm
18.0”457 mm
800-36 200 psi13.8 bar
150 psi10.3 bar
35.0”-36.5”900 mm-950 mm
34.0”864 mm
18.0”457 mm
800-39 200 psi13.8 bar
150 psi10.3 bar
38.0”-39.5”950 mm-1000 mm
37.0”940 mm
18.0”457 mm
800-42 200 psi13.8 bar
150 psi10.3 bar
41.0”-42.5”1050 mm-1100 mm
40.0”1016 mm
18.0”457 mm
800-45 200 psi13.8 bar
150 psi10.3 bar
44.0”-45.5”1100 mm-1150 mm
43.0”1092 mm
18.0”457 mm
800-48 200 psi13.8 bar
150 psi10.3 bar
47.0”-48.5”1200 mm-1250 mm
46.0”1168 mm
18.0”457 mm
800-54 200 psi13.8 bar
150 psi10.3 bar
53.0”-54.5”1350 mm-1400 mm
52.0”1321 mm
18.0”457 mm
800-60 200 psi13.8 bar
150 psi10.3 bar
59.0”-60.5”1500 mm-1550 mm
58.0”1473 mm
18.0”457 mm
800-66 200 psi13.8 bar
150 psi10.3 bar
65.0”-66.5”1650 mm-1700 mm
64.0”1626 mm
18.0”457 mm
800-72 200 psi13.8 bar
150 psi10.3 bar
71.0”-72.5”1800 mm-1850 mm
70.0”1778 mm
18.0”457 mm
800-78 200 psi13.8 bar
150 psi10.3 bar
77.0”-78.5”1950 mm-2000 mm
76.0”1930 mm
18.0”457 mm
800-84 200 psi13.8 bar
150 psi10.3 bar
83.0”-84.5”2100 mm-2150 mm
82.0”2083 mm
18.0”457 mm
800-90 200 psi13.8 bar
150 psi10.3 bar
89.0”-90.5”2250 mm-2300 mm
88.0”2235 mm
18.0”457 mm
800-96 200 psi13.8 bar
150 psi10.3 bar
95.0”-96.5”2400 mm-2450 mm
94.0”2388 mm
18.0”457 mm
Custom Sizes Available! Call 800.575.8448
31
Available forRent or Sale!
Example: 800-10 Example: 800-46
Pne
umat
ic P
lugs
www.plugitproducts.com │ 800.575.8448
800 / 825 / 850 Series: High Pressure Plugs
825 Series: High Pressure Plugs - 200 PSI TEST
PART #
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE SIZE RANGE DIAMETER LENGTH
825-4 250 psi17.2 bar
200 psi13.8 bar
3.8”-4.5”100 mm-125 mm
3.5”89 mm
18.0”457 mm
825-6 250 psi17.2 bar
200 psi13.8 bar
5.5”-6.5”150 mm-175 mm
5.0”127 mm
18.0”457 mm
825-8 250 psi17.2 bar
200 psi13.8 bar
7.0”-8.5”175 mm-225 mm
6.5”165 mm
18.0”457 mm
825-10 250 psi17.2 bar
200 psi13.8 bar
9.0”-10.5”225 mm-275 mm
8.0”203 mm
18.0”457 mm
825-12 250 psi17.2 bar
200 psi13.8 bar
11.0”-12.5”275 mm-325 mm
10.0”254 mm
18.0”457 mm
825-15 250 psi17.2 bar
200 psi13.8 bar
14.0”-15.5”350 mm-400 mm
13.0”330 mm
18.0”457 mm
825-18 250 psi17.2 bar
200 psi13.8 bar
17.0”-18.5”425 mm-475 mm
16.0”406 mm
18.0”457 mm
825-21 250 psi17.2 bar
200 psi13.8 bar
20.0”-21.5”500 mm-550 mm
19.0”483 mm
18.0”457 mm
825-24 250 psi17.2 bar
200 psi13.8 bar
23.0”-24.5”575 mm-625 mm
22.0”559 mm
18.0”457 mm
825-27 250 psi17.2 bar
200 psi13.8 bar
26.0”-27.5”650 mm-700 mm
25.0”635 mm
18.0”457 mm
825-30 250 psi17.2 bar
200 psi13.8 bar
29.0”-30.5”750 mm-800 mm
28.0”711 mm
18.0”457 mm
825-33 250 psi17.2 bar
200 psi13.8 bar
32.0”-33.5”800 mm-850 mm
31.0”787 mm
18.0”457 mm
825-36 250 psi17.2 bar
200 psi13.8 bar
35.0”-36.5”900 mm-950 mm
34.0”864 mm
18.0”457 mm
825-39 250 psi17.2 bar
200 psi13.8 bar
38.0”-39.5”950 mm-1000 mm
37.0”940 mm
18.0”457 mm
825-42 250 psi17.2 bar
200 psi13.8 bar
41.0”-42.5”1050 mm-1100 mm
40.0”1016 mm
18.0”457 mm
825-45 250 psi17.2 bar
200 psi13.8 bar
44.0”-45.5”1100 mm-1150 mm
43.0”1092 mm
18.0”457 mm
825-48 250 psi17.2 bar
200 psi13.8 bar
47.0”-48.5”1200 mm-1250 mm
46.0”1168 mm
18.0”457 mm
850 Series: High Pressure Plugs - 250 PSI TEST
PART #
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE SIZE RANGE DIAMETER LENGTH
850-4 300 psi20.7 bar
250 psi17.2 bar
3.8”-4.5”100 mm-125 mm
3.5”89 mm
18.0”457 mm
850-6 300 psi20.7 bar
250 psi17.2 bar
5.5”-6.5”150 mm-175 mm
5.0”127 mm
18.0”457 mm
850-8 300 psi20.7 bar
250 psi17.2 bar
7.0”-8.5”175 mm-225 mm
6.5”165 mm
18.0”457 mm
850-10 300 psi20.7 bar
250 psi17.2 bar
9.0”-10.5”225 mm-275 mm
8.0”203 mm
18.0”457 mm
850-12 300 psi20.7 bar
250 psi17.2 bar
11.0”-12.5”275 mm-325 mm
10.0”254 mm
18.0”457 mm
850-15 300 psi20.7 bar
250 psi17.2 bar
14.0”-15.5”350 mm-400 mm
13.0”330 mm
18.0”457 mm
850-18 300 psi20.7 bar
250 psi17.2 bar
17.0”-18.5”425 mm-475 mm
16.0”406 mm
18.0”457 mm
850-21 300 psi20.7 bar
250 psi17.2 bar
20.0”-21.5”500 mm-550 mm
19.0”483 mm
18.0”457 mm
850-24 300 psi20.7 bar
250 psi17.2 bar
23.0”-24.5”575 mm-625 mm
22.0”559 mm
18.0”457 mm
850-27 300 psi20.7 bar
250 psi17.2 bar
26.0”-27.5”650 mm-700 mm
25.0”635 mm
18.0”457 mm
850-30 300 psi20.7 bar
250 psi17.2 bar
29.0”-30.5”750 mm-800 mm
28.0”711 mm
18.0”457 mm
850-33 300 psi20.7 bar
250 psi17.2 bar
32.0”-33.5”800 mm-850 mm
31.0”787 mm
18.0”457 mm
850-36 300 psi20.7 bar
250 psi17.2 bar
35.0”-36.5”900 mm-950 mm
34.0”864 mm
18.0”457 mm
850-39 300 psi20.7 bar
250 psi17.2 bar
38.0”-39.5”950 mm-1000 mm
37.0”940 mm
18.0”457 mm
850-42 300 psi20.7 bar
250 psi17.2 bar
41.0”-42.5”1050 mm-1100 mm
40.0”1016 mm
18.0”457 mm
Always Read Safety Information Before Operation
Page 49
32
Available forRent or Sale!
Hydrostatic Test Pumps
PART #GALLONS
PER MINUTE PRESSURE
DPH-3B 11 gallons/min42 liters/min
Up to 550 psiUp to 37.9 bar
DPH-8 32 gallons/min121 liters/min
Up to 300 psiUp to 20.7 bar
DPH-56/250 56 gallons/min212 liters/min
Up to 250 psiUp to 17.2 bar
123HP SeriesSafety Inflation Rope/HosePage 46
• User Friendly• Exceeds Industry Standards• Economical• 1 Piece Forged Zinc Plated Eyelets• Field Replaceable Inflation Fitting• Positive Seal Ribs• Manufactured From All Natural,
Soft, Durable Rubber• Pole Attachment Available
Pneum
atic Plugs
100 & 200 Series: Pneumatic Single-Size
100 Series: Pneumatic Single-Size
PART # SIZE RANGE DIAMETER LENGTH WEIGHT
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
100-4 3.5”-4.5”90 mm-125 mm
3.5”90 mm
5.5”140 mm
1.5 lbs0.67 kg
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
100-6 5.0”-6.5”125 mm-175 mm
5.0”125 mm
6.0”152 mm
3.0 lbs1.4 kg
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
100-8 7.0”-8.5”175 mm-225 mm
7.0”175 mm
7.5”191 mm
5.0 lbs2.3 kg
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
100-10 9.0”-10.5”225 mm-275 mm
9.0”225 mm
10.0”254 mm
8.5 lbs3.8 kg
20 psi1.4 bar
10 psi0.69 bar
25 ft7.6 m
100-12 11.0”-12.5”275 mm-325 mm
11.0”275 mm
12.0”305 mm
12.5 lbs5.6 kg
20 psi1.4 bar
10 psi0.69 bar
25 ft7.6 m
100-15 13.5”-15.5”350 mm-400 mm
13.5”350 mm
15.0”381 mm
24.0 lbs10.9 kg
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
100-18 16.5”-18.5”425 mm-470 mm
16.5”425 mm
18.0”457 mm
33.5 lbs15.5 kg
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
100-21 18.5”-21.5”475 mm-550 mm
18.5”475 mm
21.0”533 mm
42.0 lbs19.1 kg
20 psi1.4 bar
8 psi0.55 bar
20 ft6.1 m
200 Series: Pneumatic Single-Size with Bypass
PART # SIZE RANGE DIAMETER LENGTH WEIGHTBYPASS
SIZE
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
200-4-1 3.5”-4.5”90 mm-125 mm
3.5”90 mm
8.0”203 mm
1.5 lbs0.67 kg
1”25.4 mm
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
200-6-1 5.0”-6.5”125 mm-175 mm
5.0”125 mm
8.0”203 mm
3.0 lbs1.4 kg
1”25.4 mm
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
200-8-2 7.0”-8.5”175 mm-225 mm
7.0”175 mm
10.0”254 mm
6.0 lbs2.7 kg
2”50.8 mm
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
200-10-3 9.0”-10.5”225 mm-275 mm
9.0”225 mm
13.0”330 mm
10.5 lbs4.8 kg
3”76.2 mm
20 psi1.4 bar
10 psi0.69 bar
25 ft7.6 m
200-12-4 11.0”-12.5”275 mm-325 mm
11.0”275 mm
15.0”381 mm
15.5 lbs7.0 kg
4”101.6 mm
20 psi1.4 bar
10 psi0.69 bar
25 ft7.6 m
200-15-4 13.5”-15.5”350 mm-400 mm
13.5”350 mm
19.0”483 mm
27.5 lbs14.5 kg
4”101.6 mm
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
200-18-4 16.5”-18.5”425 mm-470 mm
16.5”425 mm
21.0”533 mm
40.5 lbs18.4 kg
4”101.6 mm
25 psi1.7 bar
10 psi0.69 bar
25 ft7.6 m
200-21-4 18.5”-21.5”475 mm-550 mm
18.5”475 mm
24.0”610 mm
48.5 lbs22.0 kg
4”101.6 mm
20 psi1.4 bar
8 psi0.55 bar
20 ft6.1 m
125 SeriesSafety Inflation Rope/HosePage 46
Pole & Attachment for Remote Placement
Page 47Always Read Safety Information Before Operation
Page 49
Example: 100-12 Example: 200-8-2
www.plugitproducts.com │ 800.575.844833
Pne
umat
ic P
lugs
www.plugitproducts.com │ 800.575.8448
300 & 310 Series: Disc Plugs
Always Read Safety Information Before Operation
Page 49
300 Series: Disc Plugs
PART # DIAMETER WIDTH
REQUIREDINFLATIONPRESSURE
MAX ALLOWABLEBACK PRESSURE
AIR WATER
300-24 23.0”584 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-27 26.0”660 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-30 29.0”737 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-33 32.0”813 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-36 35.0”889 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-39 38.0”965 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-42 41.0”1041 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-45 44.0”1118 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-48 47.0”1194 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-54 53.0”1346 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-60 59.0”1499 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-66 65.0”1676 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-72 71.0”1803 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-78 77.0”1956 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-84 83.0”2108 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-90 89.0”2261 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
300-96 95.0”2413 mm
4.0”102 mm
65 psi4.5 bar
5 psi0.34 bar
10 ft3.0 m
Custom Sizes Available! Call 800.575.8448 Examples: 310 Series
• All Steel Construction• Extra Heavy Duty Rubber Bladder• Excellent in Confined Areas• Can be Sectioned to Fit Through Manholes• Custom Fabrication Available upon Request
34
Example: 300-54
Pneum
atic Plugs
www.plugitproducts.com │ 800.575.8448
WE Series: Cleanout & Lateral Plugs
Always Read Safety Information Before Operation
Page 49
WE Series: Short
PART # PIPE SIZE
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
WE-15S 1.25”-1.5”30 mm-40 mm
40 psi2.8 bar
13 psi0.9 bar
30 ft9.1 m
WE-2S 2.0”50 mm
40 psi2.8 bar
13 psi0.9 bar
30 ft9.1 m
WE-3S 3.0”75 mm
32 psi2.2 bar
13 psi0.9 bar
30 ft9.1 m
WE-4S 4.0”100 mm
32 psi2.2 bar
13 psi0.9 bar
30 ft9.1 m
WE Series: Long
PART # PIPE SIZE
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
WE-2 2.0”50 mm
40 psi2.8 bar
13 psi0.9 bar
30 ft9.1 m
WE-3 3.0”75 mm
32 psi2.2 bar
13 psi0.9 bar
30 ft9.1 m
WE-4 4.0”100 mm
32 psi2.2 bar
13 psi0.9 bar
30 ft9.1 m
WE Series: Multi-Size
PART # PIPE SIZE
REQUIRED INFLATION PRESSURE
MAX ALLOWABLE BACK PRESSURE
AIR WATER
WE-46 4.0”-6.0”100 mm-150 mm
40 psi2.8 bar
13 psi0.9 bar
30 ft9.1 m
35
Mec
hani
cal P
lugs
www.plugitproducts.com │ 800.575.8448
NP Series: Non-Pressure Plugs
• Available from 6” to 60”• Polyethylene Construction with Rubber Gasket for
Watertight Seal• Keep Out Water, Sand, Mud, Animals, Children, or Just
About Anything Else• Saves Clean Out Costs• Use for Temporary or Permanent Cover
NP Series: Non-Pressure PlugsBELL END
SIZEDUCTILE IRON
& C-900 POLYETHYLENE CONCRETE SDR 35 SDR 26SDR 21 (CL 200)
& 26 (CL 160)ULTRA
RIBSTEEL GAS
VYLON & PRO 21
6.0” 301-106 302-106 303-106 304-106 305-106 306-106 308-106 8.0” 301-108 302-108 303-108 304-108 305-108 306-108 307-108 308-10810.0” 301-110 302-110 303-110 304-110 305-110 306-110 307-11012.0” 301-112 302-112 303-112 304-112 305-112 306-112 307-112 308-11214.0” 301-11415.0” 302-115 303-115 304-115 305-115 307-115 308-11516.0” 301-11618.0” 301-118 302-118 303-118 304-118 305-118 307-118 308-11820.0” 301-12021.0” 304-121 305-121 307-121 309-12124.0” 301-124 302-124 303-124 304-124 305-124 307-124 308-124 309-12427.0” 307-127 309-12730.0” 301-130 302-130 303-130 307-130 308-130 309-13033.0” 309-13336.0” 301-136 302-136 303-136 308-136 309-13642.0” 301-142 302-142 303-142 309-14248.0” 301-148 302-148 303-148 309-14854.0” 301-154 302-154 303-154 309-15460.0” 301-160 302-160 303-160 309-160
NP Series: Non-Pressure PlugsSPIGOT END
SIZEDUCTILE IRON
& C-900 POLYETHYLENE CONCRETE SDR 35 SDR 26SDR 21 (CL 200)
& 26 (CL 160)ULTRA
RIBSTEEL GAS
VYLON & PRO 21
6.0” 301-206 302-206 303-206 304-206 305-206 306-206 308-206 8.0” 301-208 302-208 303-208 304-208 305-208 306-208 307-208 308-20810.0” 301-210 302-210 303-210 304-210 305-210 306-210 307-21012.0” 301-212 302-212 303-212 304-212 305-212 306-212 307-212 308-21214.0” 301-21415.0” 302-215 303-215 304-215 305-215 307-215 308-21516.0” 301-21618.0” 301-218 302-218 303-218 304-218 305-218 307-218 308-21820.0” 301-22021.0” 307-22124.0” 301-224 302-224 303-224 304-224 305-224 307-224 308-224 309-22427.0” 307-227 309-22730.0” 301-230 302-230 303-230 307-230 308-230 309-23033.0” 309-23336.0” 301-236 302-236 303-236 308-236 309-23642.0” 301-242 302-242 303-242 309-24248.0” 301-248 302-248 303-248 309-24854.0” 301-254 302-254 303-254 309-25460.0” 301-260 302-260 303-260 309-260
36
• User Friendly• Economical• Optional Bypass Port
Mechanical P
lugs
www.plugitproducts.com │ 800.575.8448
HT Series: Plastic Mechanical Pipe Plugs
Always Read Safety Information Before Operation
Page 49
Plain End Pipe Bell & Spigot End Pipe
Seals Most Types of Sewer & Water PipesSeal Both Ends of PVC Pipe
Seal Drains in Flood Prone Basements
Plug Openings in Sewer Lines
Rubber Expansion Rings Will Fit Irregular Concrete Openings
HT Series: Plastic Mechanical Pipe Plugs
PART #PIPE SIZE
(I.D)
BYPASS & READ BACK
PORT WEIGHT
MAX ALLOWABLE BACK PRESSURE
AIR WATER
HT-4 4.0”100 mm - 1.0lbs
0.45kgs5 psi
0.34 bar10 ft3.0 m
HT-4B 4.0”100 mm
1/2”12.7 mm
1.0 lbs0.45 kgs
5 psi0.34 bar
10 ft3.0 m
HT-5 5.0”125 mm - 1.0 lbs
0.45 kgs5 psi
0.34 bar10 ft3.0 m
HT-5B 5.0”125 mm
1/2”12.7 mm
1.0 lbs0.45 kgs
5 psi0.34 bar
10 ft3.0 m
HT-6 6.0”150 mm - 1.5 lbs
0.68 kgs5 psi
0.34 bar10 ft3.0 m
HT-6B 6.0”150 mm
1/2”12.7 mm
1.5 lbs0.68 kgs
5 psi0.34 bar
10 ft3.0 m
HT-8 8.0”200 mm - 2.5 lbs
1.1 kgs5 psi
0.34 bar10 ft3.0 m
HT-8B 8.0”200 mm
1/2”12.7 mm
2.5 lbs1.1 kgs
5 psi0.34 bar
10 ft3.0 m
HT-10B 10.0”250 mm
1/2”12.7 mm
5.5 lbs2.5 kgs
5 psi0.34 bar
10 ft3.0 m
HT-12B 12.0”300 mm
1/2”12.7 mm
6.5 lbs2.9 kgs
5 psi0.34 bar
10 ft3.0 m
HT-15B 15.0”375 mm
1/2”12.7 mm
11.5 lbs5.2 kgs
5 psi0.34 bar
10 ft3.0 m
HT-18B 18.0”450 mm
1/2”12.7 mm
16.5 lbs7.5 kgs
5 psi0.34 bar
10 ft3.0 m
37
• User Friendly• Exceeds Industry Standards• Fits Up Inside Pipe• Long Extension T-Handle• Large Test-Thru Port with Separate Read Back Port
Mec
hani
cal P
lugs
www.plugitproducts.com │ 800.575.8448
ME Series: Aluminum Mechanical Pipe Plugs
ME Series: Aluminum Mechanical Pipe Plugs
PART #PIPE SIZE
(I.D)BYPASS & READ
BACK PORT WEIGHT
MAX ALLOWABLE BACK PRESSURE
AIR WATER
ME-6 6.0”150 mm - 4.0 lbs
1.8 kgs5 psi
0.34 bar40 ft
12.2 m
ME-6B 6.0”150 mm
1/4” & 1/4”6.4 mm & 6.4 mm
4.0 lbs1.8 kgs
5 psi0.34 bar
40 ft12.2 m
ME-8 8.0”200 mm - 6.0 lbs
2.7 kgs5 psi
0.34 bar40 ft
12.2 m
ME-8B 8.0”200 mm
1/4” & 3/4”6.4 mm & 19.1 mm
6.0 lbs2.7 kgs
5 psi0.34 bar
40 ft12.2 m
ME-10 10.0”250 mm - 8.0 lbs
3.6 kgs5 psi
0.34 bar40 ft
12.2 m
ME-10B 10.0”250 mm
1/4” & 3/4”6.4 mm & 19.1 mm
8.0 lbs3.6 kgs
5 psi0.34 bar
40 ft12.2 m
ME-12 12.0”300 mm - 10.0 lbs
4.5 kgs5 psi
0.34 bar30 ft9.1 m
ME-12B 12.0”300 mm
1/4” & 3/4”6.4 mm & 19.1 mm
10.0 lbs4.5 kgs
5 psi0.34 bar
30 ft9.1 m
ME-15 15.0”375 mm - 15.0 lbs
6.8 kgs5 psi
0.34 bar25 ft7.6 m
ME-15B 15.0”375 mm
1/4” & 3/4”6.4 mm & 19.1 mm
15.0 lbs6.8 kgs
5 psi0.34 bar
25 ft7.6 m
ME-18 18.0”450 mm - 18.0 lbs
8.2 kgs5 psi
0.34 bar20 ft6.1 m
ME-18B 18.0”450 mm
1/4” & 3/4”6.4 mm & 19.1 mm
18.0 lbs8.2 kgs
5 psi0.34 bar
20 ft6.1 m
Larger Sizes Available! Call 800.575.8448
Always Read Safety Information Before Operation
Page 49
38
Example: ME-12
Example: ME-12B
Other
www.plugitproducts.com │ 800.575.8448
Gas Monitors
The NEW GasAlertMax XT portable and multi-gas detector simultaneously monitors and displays up to four gases including hydrogen sulfide (H2S) carbon monoxide (CO), oxygen (O2) and combustibles (%LEL). The compact and field tough GasAlertMax XT features a non-intrusive integrated sampling pump designed for performance, reliability and ease-of-use. SmartSample pump technology improves remote sampling result accuracy and ensures a consistent, uniform flow. One-button operation guarantees ease of use even while wearing gloves. Tamper-proof, user adjustable options enable the instrument to be customized to suit your specific application.
Features • Integrated sampling pump• SmartSample technology and powerful diaphragm pump provide reliable block detection and
consistent, uniform flow• Easy-to-read, multi-language LCD displays all four gas concentrations (H2S, CO, O2 and
combustibles) simultaneously• Visual, vibrating and audible alarm indicators• Low, High, TWA (time weighted average) and STEL (short-term exposure limit) alarms• LCD icons help with fast and easy notification of detector operation• Built-in concussion-proof boot• Simple auto-calibration procedure• Rechargeable batteries provide enough power for a 13-hour shift• Best in class block detection with semi-conductor pressure sensor• Easy, one-button interface for simple operation• Flexible user options minimize training• Tamper-proof field operation• Multi-language support in English, French, German, Spanish and Portuguese• Compatible with MicroDock II automated test and calibration system
• Rugged, ultra-compact (4.2 x 2.4 x 1.4 in / 10.7 x 6.0 x 3.6 cm) and lightweight (5.6 oz. / 160 g)• Simple one-button operation• Standard datalogger (16 hours) and eventlogger (10 events)• Durable, stainless steel alligator clip• Integral concussion-proof boot for the most rugged environments• Continuous LCD shows simultaneous gas concentrations for H2S,CO, O2, and combustibles
(0-100% LEL or 0-5.0% Methane)• Powered by a lithium polymer battery (run-time typically 12 hours;recharge in less than 3 hours)• Provides 95 dB alarm tone and bright wide-angled alarm bars• Equipped with internal vibrating alarm for high noise areas• Backlight: in alarm (auto) and on demand reactivation• Four alarm levels: Instant Low and High Alarm for all gases;TWA (time weighted average) and
STEL (short term exposure limit) for H2S, CO; OL (over limit alarm)• Simple automatic calibration procedure• Fully compatible with BW’s MicroDock II automatic test and calibration system• Records TWA, STEL and maximum exposures to gas and displays readings on command• User selectable options include: confidence beep, latching alarm, calibration due date, bump due
date, “SAFE” display function, multi-language, span concentration values, combustible sensor measurement selection (0-100%LEL or 0-5.0% v/v methane) and stealth mode
• Full function self-test of: sensor, battery, circuitry and audible/visual/vibration alarms• Delivered ready for use with sensors, lithium polymer battey, stainless steel alligator belt clip,
calibration hose/cap and instructions
Our Calibration Center
GasAlert Max XT
GasAlert MicroClip
Related U
nderground Equipm
ent
39
Available forRent or Sale!
Rel
ated
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ound
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ipm
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www.plugitproducts.com │ 800.575.8448
Ventilation Blowers
Blower Ducting
4 different diameters: 8”, 12”, 16” and 20”. The 8” ducting is available in 6’, 15’ and 25’ lengths. The 12”, 16” and 20” are available in 15’ and 25’ lengths. Lightweight and retractable, this ducting is designed for maximum air handling capabilities and built for dual direction flow with minimum friction loss. Vinyl and polyester materials with PVC coating make this single ply duct stand up to any rugged environment. The non-collapsible design and yellow with black weather strip for visibility on the job, also meets ASTM 227 specs.
Saddle Vents
Taking up a minimum amount of space, the Saddle Vent allows workers easy access in and out of confined spaces. Ducting can be attached to the top and bottom of the Saddle Vent which comes in a tank version or manhole style. Saddle Vent is a registered trademark of Air Systems International, Inc.: Saddle Vent device is protected under U.S.Patent Nos. 4,974,956, 4,982,653 and foreign patents.
Centrifugal Blowers
Perfect for remote locations where electricity is unavailable, this gasoline-powered, 3 1/2 hp blower offers high flow rates. The 8” ports and steel guards provide safety and the polyethylene housing with built-in handle offers durability and convenience. It is designed with a sturdy metal base that minimize blower rocking and offers greater stability. Two quarts of gasoline will power 2-3 hours of running time. Blower includes 5 foot exhaust hose extension.
Axial Blowers
This versatile system features the 8” COM-PAX-IAL blower with canister and your choice of 15’ or 25’ ducting. This lightweight unit is designed with the quick-connect clipping system which allows workers to attach the canister, tools-free, to the input side for powerful extraction or output side for ventilation. The 15’ or 25’ ducting stores conveniently within the canister. Special design features include blower and canister built-in carry handles, built-in On/Off switch and “Safety” orange coloration.
40
Available forRent or Sale!
Related underground E
quipment
www.plugitproducts.com │ 800.575.8448
Confined Space Entry
Contains tripod, 60’ winch and mounting bracket. Also includes tripod bag and equipment bag for storage and transport.
• Tripod is adjustable from 6’ to 11’ in height, is constructed with rugged, light-weight aluminum and features an integral stainless steel pulley.
• 60’ winch features 3/16” galvanized steel cable, a double-locking swivel snap hook and is fully rated for personnel and equipment.
• Equipment bags are constructed with reinforced nylon fabric and are highly resistant to weather, tears and abrasion.
• Meets the requirements of OSHA 1926 and ANSI Z359.
Confined Space Entry Kit
Journeyman vest-style, industrial-grade full body harness with back and shoulder D-rings for fall arrest and retrieval. Built with extra heavy-duty webbing and rated for individuals up to 400 lbs.
• Three D-rings (back and shoulder)• 5-point adjustability• 9-position, heavy-duty tongue buckle leg straps• 10” StayPut shoulder pads• Heavy-duty BackStrap• 2 Lanyard Keepers• 7,000 lb. heavy-duty polyester webbing
Journeyman Harness
41
Available forRent or Sale!
60’ DuraTech 3-way recovery unit is a fully featured SRL that includes an integral winch for use in confined space applications. It can be used for rescue and retrieval and can also be used to assist in lowering personnel to their work position. Features galvanized steel cable and cast and CNC machined aluminum housing and drum. The internal brake is constructed with a hard-wearing bronze ratchet center and pawls with an alloy steel pressure plate. The integral recovery mechanism utilizes an aluminum winch gear and arm with a steel handle. Also features the DuoTech load-indicating snap hook for attachment to the back D-ring of your full body harness.
• 3/16” Galvanized steel cable has a tensile strength of 4,000 lbs.• Aluminum housing and drum are durable, lightweight and resistant to corrosion.• Housing features built-in carry handle.• High-strength aluminum-alloy main shaft for lighter weight.• Spring and ball buffer assembly prevents lock-up from free-wheeling.• Winch mechanism is rated for personnel only.• Includes free tag line to prevent free-wheeling.• Fully serviceable, re-certification required every two years.• Reduces arrest forces to less than 900 lbs.• Weighs only 37 lbs.• Meets the requirements of OSHA 1926 and ANSI Z359.
60’ 3-Way Recovery SRL
Rel
ated
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ound
Equ
ipm
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www.plugitproducts.com │ 800.575.8448
Lasers
The VERTEX® Slope Laser System is a high performance rotating laser that is designed for all general construction and agricultural leveling tasks. It is ideal for slope applications such as excavating, pipe laying, septic systems, sloped pads and fields, embankments, and drainage. As a flat laser, it can be used for checking grade, elevation setting, foundations, footings, and concrete forms.
The system allows an operator to take accurate, self-leveled elevation measurements up to 1250 feet away with a laser detector. Grades of up to 25% can be set into the laser in increments of .01%. An optional compound grade adapter can be added for use in dual slope applications.
The tripod mounted laser sends a 360° plane of laser light over the entire work area. The laser light is picked-up by the CYCLONE hand held or rod mounted laser detector which allows elevation control to be a one man operation. Multiple detectors may be used simultaneously from the same laser set-up.
Additional Features Include:
• Electronic Self-leveling - eliminates turning leveling screws. • Selectable Speed - 600 RPM for general use and 1200 RPM for use with
BULLSEYE precision machine control systems. • Height of Instrument (HI) Alert - prevents errors if the laser is bumped. • Full 36 month Warranty - the industry’s best.
Vertex® Slope Laser
The ARROW® 2 pipe laser provides the utility contractor with a rugged, reliable tool that stands up to the demands of tough jobsite conditions and has the features required to lay pipe fast and accurately.
• High Power - the most power allowed by law, near 5 milliwatts, produces a bright red spot.
• Accurate - On grade to ±1/16 inch at 100 ft. • Rugged - All metal construction, heavy-duty cables &
accessories.• Remote Line Control - Set line from either end of the pipe.• Totally Waterproof - Purged with nitrogen. • 24 Hour Use on 4 Hour Charge - Quick charging keeps you up
and running. 12-volt power cable is included just in case. • Self-leveling throughout the entire grade range - does not
require “help” to get to the higher grade settings.
Arrow® 2 Pipe Laser
42
Available forRent or Sale!
Related U
nderground Equipm
ent
www.plugitproducts.com │ 800.575.8448
Magnetic Locators & Saw Blades
DML2000 Magnetic Locators
The state-of-the-art, DML2000 Magnetic Locator packs all of its sophisticated electronics in an incredibly light 1.6-lb package. Experienced MAG users will appreciate the LOW battery indicator; no more wondering if the batteries are low and you’re missing targets. In side-by-side comparison tests with other magnetic locators, the DML2000 outperformed all the competition.
Using the DML2000 is the fastest, and easiest way to pinpoint buried survey markers, septic tanks, iron water and gas pipes, water valves, water meters and any other ferrous object buried under dirt, asphalt, water, snow or ice.
• Saw Blades for Asphalt, Concrete, or General Purpose• Handheld High Speed Saw Blades• Low, Medium & High Powered Walk Behind Saw Blades• 12” & 14” Diameters• Long Life
Saw Blades
Magnetic Locators
43
Available forRent or Sale!
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ated
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ipm
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www.plugitproducts.com │ 800.575.8448
Pipe Creeper & Mud Cart
Pipe Creeper
• Move Easier through Small Pipe• More Comfortable - Foam Covered• Holes in Each End for Rope or Tether• Heavy Duty 4” Wheels
Mud Cart
• Used to Remove Mud & Debris from Pipe without Worker having to Travel Back & Forth
• Use to Transfer Morter from Joint to Joint• Heavy Duty 6” Wheels
Always Read Safety Information Before Operation
Page 49
44
Available forRent or Sale!
• Lightweight T6061 Aluminum Construction
• Available in Steel• High Clearance to Avoid Getting
Stuck on Debris• Permanently Marked with Size &
Deflection - Won’t Scrape Off - Letters Cut into Fins
• One Piece Forged Eyebolts• Snap-Lock Fins• No Tools Needed - No Bolts, Nuts,
or Pins!• Fits down 24” Manholes
Deflection G
auges
www.plugitproducts.com │ 800.575.8448
Deflection Gauges & Proving Rings
Always Read Safety Information Before Operation
Page 49
SDR 35 PIPE5% DEFLECTION 7.5% DEFLECTION
DEFLECTIONGAUGEPART #
PROVINGRING
PART #FINISHEDDIAMETER
DEFLECTIONGAUGEPART #
PROVINGRING
PART #FINISHEDDIAMETER
SDR-3550-4 PR-3550-4 3.70”94.0 mm SDR-3575-4 PR-3575-4 3.60”
91.4 mm
SDR-3550-6 PR-3550-6 5.46”138.7 mm SDR-3575-6 PR-3575-6 5.31”
134.9 mm
SDR-3550-8 PR-3550-8 7.28”184.9 mm SDR-3575-8 PR-3575-8 7.09”
180.1 mm
SDR-3550-10 PR-3550-10 9.08”230.6 mm SDR-3575-10 PR-3575-10 8.84”
224.5 mm
SDR-3550-12 PR-3550-12 10.79”274.1 mm SDR-3575-12 PR-3575-12 10.51”
267.0 mm
SDR-3550-15 PR-3550-15 13.20”335.3 mm SDR-3575-15 PR-3575-15 12.86”
326.6 mm
SDR-3550-18 PR-3550-18 16.13”409.7 mm SDR-3575-18 PR-3575-18 15.70”
398.8 mm
SDR-3550-21 PR-3550-21 19.00”482.6 mm SDR-3575-21 PR-3575-21 18.50”
469.9 mm
SDR-3550-24 PR-3550-24 20.87”530.1 mm SDR-3575-24 PR-3575-24 20.32”
516.1 mm
SDR-3550-27 PR-3550-27 24.06”611.1 mm SDR-3575-27 PR-3575-27 23.43”
595.1 mmAny size not on this chart is custom & will be made to customer specifications
• Proving Rings Available for All Sizes• Size & Deflection Cut into Ring - Will
not Scrape Off
Custom Sizes & Specs Always Available on Deflection Gauges & Proving Rings!
Example: PR-2650-8
Example: SDR-3550-8
45
Available forRent or Sale!
SDR 26 PIPE5% DEFLECTION 7.5% DEFLECTION
DEFLECTIONGAUGEPART #
PROVINGRING
PART #FINISHEDDIAMETER
DEFLECTIONGAUGEPART #
PROVINGRING
PART #FINISHEDDIAMETER
SDR-2650-6 PR-2650-6 5.33”135.4 mm SDR-2675-6 PR-2675-6 5.19”
131.8 mm
SDR-2650-8 PR-2650-8 7.11”180.6 mm SDR-2675-8 PR-2675-8 6.93”
176.0 mm
SDR-2650-10 PR-2650-10 8.87”225.3 mm SDR-2675-10 PR-2675-10 8.64”
219.5 mm
SDR-2650-12 PR-2650-12 10.55”268.0 mm SDR-2675-12 PR-2675-12 10.27”
260.9 mm
SDR-2650-15 PR-2650-15 12.90”327.7 mm SDR-2675-15 PR-2675-15 12.56”
319.0 mm
SDR-2650-18 PR-2650-18 15.76”400.3 mm SDR-2675-18 PR-2675-18 15.34”
389.6 mm
SDR-2650-21 PR-2650-21 18.57”471.7 mm SDR-2675-21 PR-2675-21 18.08”
459.2 mm
SDR-2650-24 PR-2650-24 21.36”542.5 mm SDR-2675-24 PR-2675-24 20.80”
528.3 mm
SDR-2650-27 PR-2650-27 23.51”597.2 mm SDR-2675-27 PR-2675-27 22.89”
581.4 mm
SDR-2650-30 PR-2650-30 27.32”693.9 mm SDR-2675-30 PR-2675-30 26.61”
675.9 mmAny size not on this chart is custom & will be made to customer specifications
Rop
es /
Hos
es /
Acc
esso
ries
www.plugitproducts.com │ 800.575.8448
Inflation Ropes/Hoses
• 1/4” ID Inflation Hose Inside of Poly-Rope
• 60 psi Gauge• Comes Standard with 1/4”
Male Threads on Plug End
• For Use with 800/825/850 Series High Pressure Plugs
• 1/4” ID Inflation Hose Inside of Poly-Rope
• 300 psi Gauge• Comes Standard with 1/4”
Male Threads on Plug End
• 1/4” ID Inflation Hose Inside of Poly-Rope
• 60 psi Gauge• Quick Dump Ball Valve• Comes Standard with 1/4”
Male Threads on Plug End
• For Use with 600/650-2036 & Above• 3/4” ID Inflation Hose with 1/4” ID
Read Back Hose Inside of Poly-Rope• 60 psi Gauge• Comes Standard with 3/4” & 1/4”
Female Swivels on Plug End
• For Use with 280 Series High-Flow/No-Flow - Must Use for Warranty
• 60 psi Gauge for Outer Bladder• 30 psi Gauge for Inner Bladder• Pressure Relief Valve to Protect Inner
Bladder from Over Inflation
46
Available forRent or Sale!
125 SeriesPART # LENGTH
125-10 10.0’3.1 m
125-20 20.0’6.1 m
125-30 30.0’9.1 m
125-40 40.0’12.2 m
Longer Lengths Available
123 SeriesPART # LENGTH
123-10 10.0’3.1 m
123-20 20.0’6.1 m
123-30 30.0’9.1 m
123-40 40.0’12.2 m
Longer Lengths Available
123HP SeriesPART # LENGTH
123-10HP 10.0’3.1 m
123-20HP 20.0’6.1 m
123-30HP 30.0’9.1 m
123-40HP 40.0’12.2 m
Longer Lengths Available
119 SeriesPART # LENGTH
119-10 10.0’3.1 m
119-20 20.0’6.1 m
119-30 30.0’9.1 m
119-40 40.0’12.2 m
Longer Lengths Available
275 SeriesPART # LENGTH
275-10 10.0’3.1 m
275-20 20.0’6.1 m
275-30 30.0’9.1 m
275-40 40.0’12.2 m
Longer Lengths Available
Ropes / H
oses / Accessories
www.plugitproducts.com │ 800.575.8448
Parts & Accessories
PART # DESCRIPTIONGauge Block Assemblies
123-1Gauge Block
Assembly0-60 psi
125-1
Gauge Block Assembly with
Ball Valve0-60 psi
Gauges
129-30CB
0-30 in.hgVacuum
Center Back Connection
129-30L
0-30 in.hgVacuumLower
Connection
129-150-15 psi
with Rubber Protector
129-600-60 psi
with Rubber Protector
Remote Placement Pole & Attachments
130-1 1/2” Pole Attachment
130-2 5/8” Pole Attachment
PART # DESCRIPTIONQuick Couplers
135-04F 1/4” F x 1/4” FIP
135-04FM 1/4” F x 1/4” MIP
135-04M 1/4” M x 1/4” MIP
135-0406M 1/4” M x 3/8” MIP
135-12F 3/4” Female Dixon
135-12M 3/4” MaleDixon
Safety Pressure Relief Valves
138-25 1/4” 25 psi
138-35 1/4” 35 psi
139-12 1/2” 12 psi
139-20 1/2” 20 psi
139-25 1/2” 25 psi
Inflation Fittings
137-1 1/4” MInflation Fitting
130-6
Remote Placement Telescopic
Aluminum Pole(Attachments
Sold Seperately)
47
All personnel who use or work in close proximity to Plug-It Products pneumatic plugs must be instructed and become familiar with proper installation, handling, and removal procedures. YOUR LIFE MAY DEPEND ON IT!
Plug-It Products pneumatic plugs are designed and manufactured with a firm commitment to quality and safety. We have strived to produce and provide the best quality product available. However, we cannot control or predict the unlimited workplace variables that can affect safety conditions. General safety conditions are overwhelmingly the result of workers adhering to and utilizing proper safety practices. Natural rubber plugs are NOT for use in oil, gas, or petroleum applications.
UNDERSTAND THAT EVERY JOB IS DIFFERENT and must be carefully examined to insure the safest procedure possible for each circumstance encountered. The safest plug on earth will not save you if it is handled improperly or if safety practices are ignored.
Our Safety Manuals are provided as a general guideline only. It is the user’s responsibility to comply with any Local, State, and/or Federal Safety Regulation as it pertains to your geographical location or job situation.
CAUTION
DO NOT STAND DIRECTLY IN FRONT OF A PIPE OR REMAIN IN A MANHOLE WHILE PNEUMATIC PIPE PLUGS ARE IN USE. IF THE PLUG SHOULD FAIL, THE POSSIBILITY OF BODILY INJURY EXISTS. SEE SAFETY MANUAL ABOUT DANGER ZONE!
WARRANTY
Plug-It Products warrants all of it’s plugs against defects of material and workmanship for two (2) years from the purchase date of invoice (all other products carry a one (1) year warranty). Any product having a manufacturer defect in material or workmanship should be returned to Plug-It Products for evaluation. If the item is found to be defective, as stated above, Plug-It Products will repair or replace the product at it’s option. Plug-It Products will not accept responsibility for incidental or consequential damages caused by the use or misuse of our products, and it’s liability shall in all instances be limited to your actual purchase price of the defective product. There are no warranties (written or oral) which extend beyond the limited warranty set forth herein and all implied warranties of merchantability of fitness are excluded.
Plug-It Products has representatives that are willing to serve you in over 40 countries. For your nearest representative call 800-575-8448 or go to www.plugitproducts.com and click on Distributor Locator.
www.plugitproducts.com │ 800.575.8448 48
Notice to Employers, Contractors & Users
Safety Information & Conversions
www.plugitproducts.com │ 800.575.8448
! » Never use a plug in pipe diameters other than what the plug is designed for.
» If a plug fails, it could result in DEATH, BODILY INJURY, AND/OR PROPERTY DAMAGE!
» Read and understand the Plug-It Products Safety Manual before using a plug, even if you have been using plugs for 25 years!
» Use the correct Safety Inflation Rope/Hose assembly to operate the plug outside of the DANGER ZONE.
» Know the correct inflation pressure before placing the plug in the pipe.
» PSI air is the same as PSI water, the forces are the same. However, air is compressible, making air pressure more dangerous.
» Always use blocking to restrain the plug, keeping the plug in place.
» Never deflate or remove a plug when there is pressure behind the plug.
» Never use a plug that shows cuts, cracks, tears or holes in the plug’s surface.
» Always double plug, never rely on just one single plug.
» The gauge on the Safety Inflation Rope/Hose is to monitor the pressure in the plug while in use, not just for inflation of the plug. Check the gauge to monitor the inflation pressure every 4 hours.
Please refer to the Plug-It Products Safety Manual for detailed instructions.The Safety Manual can be downloaded from www.plugitproducts.com
or call 800-575-8448 to have one mailed.
Calculating Thrust in a Pipe
1) Determine inside diameter of pipeline in inches (divide by 2 for Radius)2) Determine maximum back pressure3) Calculate thrust pressure (Radius x Radius x π x PSI)
Example:
Pipe Size = 30”Radius = 15”π = 3.14
Back Pressure = 10 psi15” x 15” x 3.14 x 10 psi = 7,065 Pounds of Thrust
Conversions
FROM: TO: MULTIPLY BY:
Pounds per Square Inch (psi) Bars 0.069
Feet of Water (Head) Pounds per Square Inch (psi) 0.4335
Feet of Water (Head) Inches of Mercury 0.8825
Inches Millimeters 25.4
Feet Meters 0.3048
Pounds Kilograms 0.4536
Radius X Radius X π X Psi = Pounds of Thrust
49
Plug-It Products has gone Green!
Our environment is important to Plug-It Products. By installing a 64 Kilowatt Photovoltaic
Solar System, which produces 100% of our electric needs, we feel that we are doing
our share to help protect the environment and reduce emissions on a daily basis.
Plug-It Products strives to be the number one pipe and sewer plug
manufacturer in the world by setting new standards in design,
durability, and quality of our products, with an impeccable reputation
built on honesty, good value, and a safe environment in which our
craftsman can improve their quality of life.
MISSION STATEMENT
www.plugitproducts.com │ 800.575.8448 50
CATALOG #9
• Lodi, CA
• Lake Elsinore, CA
Humble, TX •
Newark, DE •
Southern California Warehouse(951) 471-8280
18540 Pasadena St.Lake Elsinore, CA 92530
Texas Warehouse(281) 540-5785
1920 Treble Drive, Unit B1Humble, TX 77338
Delaware Warehouse(302) 266-7900
20 Shea Way, Suite 203Newark, DE 19713
(800) 575-8448940 East Pine Street
Lodi, CA 95240Fax: (209) 334-1671
www.plugitproducts.com
PLUG-IT PRODUCTS- A Different Kind of Plug Company -
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