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Hyatt Regency Miami Table of Contents
Central Chilled Water Plant and Cooling Tower Design 1
G/BA #09096 November __, 2011
CENTRAL CHILLED WATER PLANT AND COOLING TOWER DESIGN
HYATT REGENCY MIAMI
TABLE OF CONTENTS
PROJECT LOCATION
Hyatt Regency Miami
400 S.E. Second Avenue
Miami, FL 33131-2197
ENGINEERS OF RECORD
Mechanical and Electrical Engineer
Alexander S. Butkus, P.E.
820 Davis St., Suite 300
Evanston, IL 60201
License Number: 52206
Structural Engineer
Jerome P. O’Connor S.E, P.E.
Building Consultants, Ltd.
215 North Arlington Heights Rd.
Arlington Heights, IL 60004
License Number: 54261
APPLICABLE BUILDING CODES
2007 Florida Building Code (FBC), High Velocity Hurricane Zone (with 2009 Supplement)
2007 Florida Energy Code
2006 International Building Code
2006 International Plumbing Code
2006 International Mechanical Code
NEC 2005
EXHIBITS
EXHIBIT 1 PRE-PURCHASED CHILLERS SUBMITTALS (APPLICABLE TO BASE BID A ONLY)
EXHIBIT 2 PRE-PURCHASED COOLING TOWER SUBMITTAL (APPLICABLE TO BASE BID B
ONLY)
EXHIBIT 3 HYATT HOTELS CORPORATION WATER TREATMENT STANDARDS FOR HVAC
SYSTEMS (APPLICABLE TO BASE BID B ONLY)
SPECIFICATIONS
DIVISION 1 - GENERAL REQUIREMENTS
SECTION 01010 SUMMARY OF WORK
SECTION 01049 MECHANICAL AND ELECTRICAL COORDINATION
SECTION 01300 SUBMITTALS
SECTION 01400 QUALITY CONTROL SERVICES
SECTION 01600 MATERIAL AND EQUIPMENT
Table of Contents Hyatt Regency Miami
2 Central Chilled Water Plant and Cooling Tower Design
November __, 2011 G/BA #09096
SECTION 01650 STARTING OF SYSTEMS
SECTION 01700 PROJECT CLOSEOUT
DIVISION 15 - MECHANICAL
SECTION 15010 BASIC MECHANICAL REQUIREMENTS
SECTION 15060 MINOR MECHANICAL DEMOLITION FOR REMODELING
SECTION 15140 SUPPORTS, ANCHORS AND SLEEVES
SECTION 15170 MOTOR REQUIREMENTS FOR HVAC AND PLUMBING EQUIPMENT
SECTION 15172 VARIABLE FREQUENCY DRIVES
SECTION 15190 MECHANICAL IDENTIFICATION
SECTION 15242 VIBRATION ISOLATION
SECTION 15250 THERMAL INSULATION
SECTION 15410 PLUMBING PIPING
SECTION 15450 PLUMBING EQUIPMENT
SECTION 15510 HYDRONIC PIPING AND SPECIALTIES
SECTION 15540 HVAC PUMPS
SECTION 15545 PIPE CLEANING, FLUSHING, AND CHEMICAL TREATMENT
SECTION 15620 WATER-COOLED POSITIVE DISPLACEMENT HEAT PUMP
SECTION 15684 CENTRIFUGAL WATER CHILLERS
SECTION 15712 INDUCED DRAFT COOLING TOWER
SECTION 15755 HEAT EXCHANGERS
SECTION 15790 AIR COILS
SECTION 15860 CENTRIFUGAL FANS
SECTION 15890 METAL AND FLEXIBLE DUCT
SECTION 15910 DUCTWORK ACCESSORIES
SECTION 15936 AIR INLETS AND OUTLETS
SECTION 15980 METERS AND GAUGES FOR HVAC AND PLUMBING
SECTION 15981 REFRIGERANT DETECTION SYSTEM
SECTION 15990 TESTING, ADJUSTING, AND BALANCING FOR HVAC
DIVISION 16 - ELECTRICAL
SECTION 16010 BASIC ELECTRICAL REQUIREMENTS
SECTION 16050 BASIC ELECTRICAL MATERIALS AND METHODS
SECTION 16060 GROUNDING AND BONDING
SECTION 16120 CONDUCTORS AND CABLES
SECTION 16130 RACEWAYS AND BOXES
SECTION 16410 SAFETY AND DISCONNECT SWITCHES / ENCLOSED CIRCUIT BREAKERS
SECTION 16420 MOTOR STARTERS
SECTION 16442 PANELBOARDS
SECTION 16491 FUSES
SECTION 16515 INTERIOR LIGHTING FIXTURES
DIVISION 17 - TEMPERATURE CONTROL (ALL PART OF BASE BID B)
SECTION 17010 BASIC TEMPERATURE CONTROL REQUIREMENTS
SECTION 17100 TEMPERATURE CONTROL HARDWARE
Hyatt Regency Miami Table of Contents
Central Chilled Water Plant and Cooling Tower Design 3
G/BA #09096 November __, 2011
SECTION 17200 TEMPERATURE CONTROL SOFTWARE
SECTION 17300 TEMPERATURE CONTROL CONDUIT
SECTION 17400 TEMPERATURE CONTROL WIRING
SECTION 17600 TEMPERATURE CONTROL DEMOLITION
STRUCTURAL SPECIFICATIONS ON DRAWINGS
DRAWINGS (bound separately, if drawing not marked for specific Base Bid, see drawing)
CS COVER SHEET
M0-1 MECHANICAL SYMBOLS AND ABBREVIATIONS
M1-1 BASE BID A - 1ST FLOOR MECHANICAL PLAN – DEMOLITION
M1-2 BASE BID A - 1ST FLOOR MECHANICAL PLAN – NEW WORK
M1-3 CHILLER ROOM MECHANICAL PLAN – DEMOLITION
M1-4 CHILLER ROOM MECHANICAL PLAN – NEW WORK
M1-5 BASE BID B - ROOF MECHANICAL PLAN – DEMOLITION
M1-6 BASE BID B - ROOF MECHANICAL PLAN – NEW WORK
M2-1 MECHANICAL FLOW DIAGRAM – DEMOLITION
M2-2 MECHANICAL FLOW DIAGRAM – NEW WORK
M3-1 MECHANICAL DETAILS
M3-2 MECHANICAL DETAILS
M4-1 MECHANICAL SCHEDULES
M4-2 MECHANICAL SCHEDULES
M5-1 BASE BID B - TEMPERATURE CONTROLS
E0-1 ELECTRICAL SYMBOLS, NOTES, AND SCHEDULES
E1-1 BASE BID A - CHILLER ROOM ELECTRICAL PLAN – DEMOLITION
E1-2 BASE BID A - CHILLER ROOM ELECTRICAL PLAN – NEW WORK
E1-3 BASE BID A - CHILLER ROOM ELECTRICAL LIGHTING PLAN
E1-4 ROOF ELECTRICAL PLAN AND PARTIAL ELECTRICAL RISER DIAGRAM –
DEMOLITION
E1-5 ROOF ELECTRICAL PLAN AND ELECTRICAL RISER DIAGRAMS – NEW WORK
S-1 BASE BID B - STRUCTURAL KEY PLAN & DETAILS
S-2 BASE BID B - STRUCTURAL DEMOLITION PLAN AND NOTES
S-3 BASE BID B - STRUCTURAL PARTIAL PLANS AND ELEVATIONS
S-4 BASE BID B - STRUCTURAL DETAILS AND SECTIONS
S-5 BASE BID B - STRUCTURAL SIGN SUPPORT, FRAMING PLAN, ELEVATIONS,
AND DETAILS
S-6 BASE BID B - STRUCTURAL PARTIAL ROOF PLAN AND DETAILS
P:\09PROJECTS\09096HYA-MIA\CAD\ISSUED\2011-11-07 FOR BID REVISED\PROJECT DOCUMENTS SINGLE CONTRACT\TABLE OF
CONTENTS SINGLE CONTRACT.DOCX
p:\09projects\09096hya-mia\wp\submittals\m-02 centrifugal chillers.docx
Date: October 29, 2009 Submittal #: M-02
Re: Hyatt Regency Miami
Central Chilled Water Plant and Cooling
Tower Design
G/BA #09096
Equipment: Centrifugal Chillers (C-1,2,3)
Following are the review comments for the above referenced shop drawing submittal. Unless noted otherwise, these comments
ARE NOT marked on the attached individual submittals, but should be incorporated as if the comments were marked on the
submittals.
1. Units shall ship with ASHRAE 90.1 compliance sticker.
2. Provide 2nd-5th year parts and labor warranty including VFDs/starters if accepted by Owner.
3. Provide list of recommended spare parts.
SHOP DRAWING REVIEW
ENGINEER’S REVIEW CONTRACTOR’S RESPONSE REQUIREMENTS
COMPLIES WITH DESIGN INTENT NONE
COMMENTS NOTED X RESPONSE TO ENGINEER IN WRITING X
REJECTED RESUBMIT
Engineer’s Review is only conformance with the design concept of the Project and for compliance with the
information given in the contract documents, not including dimensions, sizes, quantities, installation
instructions, calculations, fabrication processes, specified performance criteria, materials, coordination of the
work depicted with that of other trades, or the means, methods, techniques, sequences or procedures of
construction utilized to perform the work depicted or to safety programs or precautions incident thereto.
Where the Contractor is required by the Contract Documents to professionally certify to the work depicted,
Grumman/Butkus shall be entitled to rely on the contractors having done so, whether or not a professional
seal or other indication of certification appears.
Submittal No. M-02 Date 10/29/09 By Matthew S. Butkus
Grumman/Butkus Associates Evanston, IL 847 328.3555
Prepared For: Engineer: Grumman Butkus Associates
Date: October 28, 2009 Customer P.O. Number: Customer Project Number:
Sold To: Hyatt Regency Miami
Job Number: Job Name: Hyatt Regency Miami Centrifugal Chiller Submittal
Trane is pleased to provide the enclosed submittal for your review and approval. Product Summary
Qty Product 3 Centrifugal Water Chillers
Rob Leibow Trane 7100 South Madison Willowbrook, IL 60527-5505 Phone: (630) 734-3200 Fax: (630) 323-9040
The attached information describes the equipment we propose to furnish for this project, and is submitted for your approval.
Orders are on hold pending final submittal approval
Trane U.S. Inc. Submittal
J:\JOBS\92\135438\2\Hyatt Regency Miami CTV Sub 102709.doc
Table Of Contents
Product Summary ........................................................................................................................... 1
Centrifugal Water Chillers (Items A1, A2) Tag Data .................................................................................................................................................. 3 Product Data ............................................................................................................................................ 3 Performance Data .................................................................................................................................... 5 Mechanical Specifications ........................................................................................................................ 6 Unit Dimensions ..................................................................................................................................... 13 Weight, Clearance & Rigging Diagram ................................................................................................... 23 Accessory .............................................................................................................................................. 25 Field Wiring ............................................................................................................................................ 29
Field Installed Options - Part/Order Number Summary Centrifugal Water Chillers ......................................................................... Error! Bookmark not defined.
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Tag Data - Centrifugal Water Chillers (Qty: 3) Item Tag(s) Qty Description Model Number
A1 C-1, C-2 2 Centrifugal Chiller (for subs) CVHF0570
A2 C-3 1 Centrifugal Chiller (For subs) CVHF0650
Product Data - Centrifugal Water Chillers
All Units Standard delivery CVHF without customer witness test North America region Centrifugal liquid chiller with 2 stage compressor R-123 refrigerant Adaptiview controls Compressor voltage: 460 volt 60 hertz 3 phase Economizer: Single stage standard Standard cooling Evaporator shell size: 080 long Evaporator bundle size: 800 nominal tons Evaporator tubes: 0.75 inch (19.1 mm) dia. internally enhanced copper Evaporator tube wall: .025 inch (0.6 mm) thick Evaporator fluid type: Water Evaporator waterbox type: Non-marine Evaporator waterbox construction: Standard Evaporator waterbox passes: Two pass Evaporator waterbox pressure: 150 psig (1034 kPa) Evaporator waterbox connection: Victaulic Evaporator waterbox arrangement: in RH end - out RH end Condenser shell size: 080 long Condenser tube wall: .028 inch (0.7 mm) thick Condenser shell construction: Standard Condenser fluid type: Water Condenser waterbox type: 2 pass non-marine Condenser waterbox construction: Standard Condenser waterbox pressure: 150 psig (1034 kPa) Condenser waterbox connection: Victaulic Condenser waterbox arrangement: in RH end - out RH end Standard tube sheet construction Orifice size: 835 nominal tons Agency listing: U.L. listed unit (United States requirement) Standard air run and vibration test Shipping package: Domestic without skid Separable shells with compressor doweling (unit ships in one piece) Neoprene pads (Field installed by Mechanical Contractor) Communications Interface to Trane Control system (wiring and commissioning to control system is by others) RuptureGuard-relief valve- (Field installed by Mechanical Contractor)
DP Switch with inlet and outlet strainers (one per condenser, one per evaporator) (Field installed by Mechanical Contractor)
Trane Supplied Refrigerant (shipped separate, brought to mechanical room by Mechanical Contractor) 1
st year parts and labor warranty (12 months from startup or 18 months from shipment whichever occurs first)
Startup by Trane Factory Technician 80 hours of Disassembly and re-assembly supervision (total for all three machines). Additionally hours are billable to the installing contractor. Disassembly, rigging and reassembly labor is by others. One year maintenance including inspection only
Item: A1 Qty: 2 Tag(s): C-1, C-2 Compressor size: 570 nominal tons 60 hz Compressor motor power: 453 kW Compressor impeller cutback: 280 Condenser bundle size: 630 nominal tons Condenser tube: 1.00 inch (25.4 mm) micro internally enhanced copper Refrigerant Cooled AFD Unit mounted adaptive frequency drive Adaptive frequency drive maximum RLA: 608 amps Starter power connection: Circuit breaker Standard enclosure - Nema 1
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Item: A2 Qty: 1 Tag(s): C-3 Compressor size: 650 nominal tons 60 hz Compressor motor power: 403 kW Compressor impeller cutback: 271 Condenser bundle size: 800 nominal tons Condenser tube: 0.75 inch (19.1 mm) internally enhanced copper Green Seal not qualified Solid State Unit Mounted Starter Starter maximum RLA: 526 Amps Starter power connection: Circuit breaker Starter power connection maximum RLA: 526 Amps
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Performance Data - Centrifugal Water Chillers
Tags C-1, C-2 C-3
Nameplate kW (kW) 362.90 339.50
Nameplate RLA (A) 517.80 508.90
Nameplate MCA (A) 657.00 646.00
Nameplate MOCP (A) 1000.00 1000.00
Primary tons of refrigeration (tons) 620.00 620.00
Primary kW (kW) 362.90 339.50
Primary RLA (A) 517.80 508.90
Motor locked rotor amps (A) 2987.00 2616.00
Minimum circuit ampacity (A) 657.00 646.00
Maximum over current protection (A) 1000.00 1000.00
Primary kW/t (kW/ton) 0.585 0.548
NPLV (kW/ton) 0.354 0.463
Evaporator entering fluid temp (F) 55.75 55.75
Evaporator leaving fluid temp (F) 44.00 44.00
Evaporator gallons per minute (gpm) 1260.00 1260.00
Evaporator pressure drop (ft H2O) 16.14 16.14
Evaporator fouling factor (hr-sq ft-deg F/Btu) 0.00010 0.00010
Evaporator fluid concentration (%) 0.00 0.00
Condenser entering fluid temp (F) 87.00 87.00
Condenser leaving fluid temp (F) 99.00 99.00
Condenser gallons per minute (gpm) 1456.70 1449.20
Condenser pressure drop (ft H2O) 18.42 17.39
Condenser fouling factor (hr-sq ft-deg F/Btu) 0.00025 0.00025
Condenser fluid concentration (%) 0.00 0.00
HCFC 123 refrigerant charge (lb) 1100.0 1100.0
Shipping weight (lb) 25579.0 27102.0
Operating weight (lb) 29077.0 30779.0
Heat rejected into equipment room (MBh) 6.19 5.79
Evaporator flow maximum (gpm) 2642.90 2642.90
Evaporator pressure drop maximum flow (ft H2O) 60.46 60.46
Evaporator minimum flow rate (gpm) 480.50 480.50
Evaporator pressure drop minimum flow (ft H2O) 2.73 2.73
Condenser flow maximum (gpm) 2235.80 2707.60
Condenser pressure drop maximum flow (ft H2O) 42.17 51.12
Condenser flow minimum (gpm) 609.80 738.40
Condenser pressure drop minimum flow (ft H2O) 3.26 5.44
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Mechanical Specifications - Centrifugal Water Chillers Item: A1, A2 Qty: 3 Tag(s): C-1, C-2, C-3 Compressor-Motor Direct drive multiple-stage compressor, multi-stage capacity control guide vanes. Shrouded aluminum alloy impellers dynamically balanced. Motor-compressor assembly balanced to .15 in./sec (.0038m/sec) maximum vibration measured on motor and bearing housings. Refrigerant cooled, hermetically sealed, two-pole, squirrel cage induction motor. Two pressure lubricated bearings support the rotating assembly. A direct drive submerged oil pump motor, 3/4 hp (.560 kW) 115V/50/60/1 provides filtered and temperature controlled oil to compressor bearings. Evaporator-Condenser Shells are carbon steel plate. Evaporator includes rupture disk per BSR/ASHRAE 15 Safety Code. Carbon steel tube sheets are drilled, reamed and grooved to accommodate tubes. Tubes are individually replaceable externally finned seamless copper. Tubes are mechanically expanded into tube sheets. Eliminators are installed over entire length of the evaporator tube bundle. A multiple orifice control system maintains proper refrigerant flow. Condenser baffle prevents direct impingement of compressor discharge gas upon the tubes. Refrigerant side of the assembled unit is tested at both pressure(30.00 psi leak test) and vacuum. Water side is hydrostatically tested at one and one-half times design working pressure, but not less than 225.00 psi. Trane reserves the right to implement chiller technology enhancements that will reduce the chiller's refrigerant charge, with no impact on chiller performance. Changes may be reflected in the chiller's nameplate refrigerant charge and the quantity of refrigerant charge shipped to the jobsite, depending upon the final date of equipment manufacture. Water Boxes Drains and vents - All water boxes have 3/4-inch NPTI vents and drain connections provided. Evaporators have 2 vents and 2 drains, condensers have 1 vent and 1 drain. Non-marine water boxes have water connections that extend out from the end. Economizer A flash economizer with no moving parts provides power saving capability. Purge System The EarthWise(TM) purge includes a 1/4 hp 115V/60/1, 100V/50/1 air cooled condensing unit, purge tank, drier elements, a 1/20 hp (.037 kW) 115V/60/1, 110V/50/1 pump-out compressor, a carbon tank, and a heater. The purge is designed with an activated carbon filtration system that includes an autoregeneration feature which results in automatic high-efficiency removal of noncondensibles from the chiller without manual carbon maintenance. The purge is rated in accordance with ARI Standard 580. Adaptiview Control Panel: The Tracer(tm) Adaptiview is a microprocessor-based chiller control system that provides complete stand alone system control and monitoring for the water cooled CenTraVac (TM). It is a factory mounted package including a full complement of controls to safely and efficiently operate the CenTraVac chiller, including oil management, purge operation, interface to the starter, and comprehensive motor protection including three phase solid state motor overload. Inlet and outlet water (fluid) temperature sensors are located in the evaporator and condenser waterbox connections as standard. The display is a touch sensitive 12 1/8" diagonal color liquid crystal display (LCD) that uses color graphics and animation to ensure ease of use. The touch sensitive interface allows the operator to view the chiller graphically and receive a status indication via subsystem animations. The operator can navigate easily between the primary chiller subsystems including: compressor, evaporator, condenser, and motor. For each subsystem, you can view status and detailed operating parameters. In addition, alarms, reports, trending, and settings can all be accessed quickly from the main screen. The display is mounted on a flexible "arm" that allows extensive height and viewing angle variations. The panel supports an extensive list of Languages including the default English. The data can be set to be viewed in inch pounds IP or metric units SI. For remote starters - Class 1 control panel voltage (30-115 V) are clearly labeled in the control panel. Class 2 input voltage (30V max) is also labeled in the control panel.
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Operating Data including: *operating hours *number of starts *chilled water setpoint *evaporator and condenser water flow status *evaporator entering and leaving water temperatures *evaporator saturated refrigerant temperatures *evaporator approach temperature *evaporator refrigerant pressure *condenser entering and leaving water temperatures *condenser saturated refrigerant temperatures *condenser approach temperature *condenser refrigerant pressure *oil differential pressure *oil tank temperature *purge mode *purge average daily pump-out time *% RLA per phase for motor *RLA per phase *volts per phase *power factor *kw *kwh *frequency The Adaptiview also contains the following dedicated reports: Evaporator, Condenser, Compressor, Motor, Purge, and ASHRAE. Each report is comprised of a detailed listing of operational data relative to that chiller subsystem. Control functions including: *leaving chilled water temperature *percent demand limit *chiller water reset (based on return water temperature *front panel control type *setpoint source *differential to start *differential to stop Status data including: *waiting to start *running *run limit *run inhibit (adaptive) *auto *free cooling (option) *preparing to shutdown *shutting down (post lube) *stopped Safeties including: Automatic safety shutdown for: *Low chilled water temperature, *low evaporator refrigerant temperature *high condenser refrigerant pressure *evaporator and condenser flow status *low evaporator/condenser differential refrigerant pressure *low oil pressure *oil pressure overdue *high or low oil temperature *high bearing oil temperature (requires enhanced protection option) *high motor current *high motor temperature
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*starter function faults *critical temperature and pressure sensor faults. The devices are of a latching trip out type requiring manual reset. Non-latching safety trip outs for operating conditions external to the chiller automatically permits unit to resume normal operation when condition is corrected. Advanced motor protection monitors 3-phase current to provide latching trip out protection from adverse effects of phase loss, phase unbalance, phase reversal, loss of phase reversal protection, and electrical distribution faults (momentary power loss) by instantaneous trip out of motor. Surge protection - Detects surge and limits chiller loading through inlet vane modulation. Head relief through lowering cooling tower water temperature can be requested. If not corrected within 7 minutes, chiller is shut down. Enhanced Adaptive Control(TM) - Built in intelligence to keep the chiller on line (safely making maximum tons) while simultaneously preventing chiller damage/failure. During any chiller limiting mode of operation, the control panel enunciates the condition via a relay output. Trending: The controller provides 10 standard graphs for trending multiple parameters The operator can add an additional 6 custom graphs if desired. On any one custom graph, the operator can choose to trend up to 10 unique parameters from a more comprehensive list. Two Y axes are available for any graph to facilitate readability. Diagnostics: Adaptview includes comprehensive diagnostic monitoring. All active diagnostics are available, and up to 20 historic diagnostics are communicated to the operator via the 12 1/8" LCD display with graphic navigation system. Each diagnostic is time and date stamped. Service Tool: A PC-based service tool, connected to the chiller via USB port, is available and displays the last 100 diagnostics, indicating the time, date of occurrence, and system parameters at the time of the diagnostic. The service tool provides advanced troubleshooting and access to sophisticated configuration settings not needed during operation of the chiller. Security: The Adaptview can be set to prevent unauthorized access to the chiller settings. The operator can choose to secure the operating settings with a password. Data and reports can still be accessed once the settings are locked out. The memory for the Adaptiview is non-volatile type, so if power is lost, operating settings are retained. A life time battery is standard, which is used only to support the clock function for the chiller. Chilled and Condenser water pump relays: Chilled water and condenser water pump relays are provided and it is recommended that they be used for pump control. Enhanced Protection Option provides: Bearing temperatures sensors installed for both bearings, displayed on unit controller Compressor discharge refrigerant from the compressor Actual pressure transducer in the condenser for enhanced condenser limit control Operating Status: The following hardwire binary outputs are available: Compressor running relay Alarm relay - manual reset Alarm relay - auto reset Limit warning relay Purge alarm relay Head relief request relay Maximum capacity relay Communications Interface for Chillers Inputs ======== Chiller Enable/Disable Command Chilled Water Setpoint
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Current Limit Setpoint Heating Setpoint * Chiller Mode (i.e. Heat, Cool, Free Cool, Ice) Base Loading Setpoint Input * Base Loading Auto/On Request * Outputs ======== Run Modes (i.e. Off, Starting, Running, Shutting Down) Operating Modes (i.e.Heat, Cool, Free Cool, Ice) State (Alarm, Run Enabled, Local Control, Limited) Active Chilled/Hot Water Setpoint Actual Capacity (Percent Rated Load Amps) Active Current Limit Setpoint Evaporator Leaving Water Temperature Evaporator Entering Water Temperature Condenser Entering Water Temperature Condenser Leaving Water Temperature Alarm Description (see note 1 below) Maximum Capacity * Head Relief Request * Base Loading * Hot Gas Bypass * Compressor Running Outputs Evaporator Water Pump Request Evaporator Water Flow Status Condenser Water Pump Request Condenser Water Flow Status Evaporator Water Flow Rate * Condenser Water Flow Rate * Active Base Loading Setpoint * Second Condenser Entering Water Temperature * Second Condenser Leaving Water Temperature * Evaporator Refrigerant Pressure Per Circuit Evaporator Refrigerant Temperature Per Circuit Condenser Refrigerant Pressure Per Circuit Condenser Refrigerant Temperature Per Circuit Purge Status (see note 2 below) 24 Hour Pumpout Average Per Circuit High Side Oil Pressure Per Compressor Low Side Oil Pressure Per Compressor Oil Temperature Per Compressor Refrigerant Discharge Temperature Per Circuit * Unit Power Consumption (kW) Voltage Per Phase Current Per Line Compressor Starts Compressor Run Time * Requires chiller option 1: Alarm Description denotes alarm severity and description of event Severity: no alarm, warning, normal shutdown, immediate shutdown 2: Regenerating, Refrigeration Circuit On, Pumping Out Paint All CenTraVac(TM) painted surfaces are coated with a primer and an air-dry beige primer-finisher prior to shipment. Isolation All units ship with neoprene isolator pads as standard. Enough pads are provided to cover the area under the chiller supports.
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Shipment All units are of hermetic design, leak tested, charged to 5.00 psi and shipped as a single factory assembled package. Full oil charge shipped in oil sump. Refrigerant shipped to jobsite from refrigerant manufacturer. The entire chiller is shrink wrapped for protection. RuptureGuard-Relief Valve-Field Install RuptureGuard is a Trane supplied field installed refrigerant containment system that replaces a chiller's rupture disk. The system consists of a non-fragmenting rupture disk and a pressure relief valve that can be applied to all low pressure centrifugal chillers. The rupture disk functions as the chiller's primary pressure relieving device and provides a leak free seal between the chiller and atmosphere. The pressure relief valve is installed downstream of the rupture disk and functions as an interim primary pressure relieving device and seal. When the chiller's internal pressure exceeds 15 psig[104 kPa], the rupture disk bursts allowing the pressure to be relived through the relief valve. After the chiller's pressure is reduced, the pressure relief valve closes stopping the flow of refrigerant to the atmosphere. A pressure switch is included with the RuptureGuard package as standard. This switch has single pole, double throw contacts for interface to external monitoring systems. The switch has a trip setting of 11 psig , reset values of 8 psig, and is rated for 5A at 220 volts. TRANE Adaptive Frequency Drive (AFD) (C-1 & 2) The Trane AFD is a closed-loop, liquid refrigerant cooled, microprocessor based pulsed width modulation design. The AFD is both voltage and current regulated. Output power devices: IGBT transistors. The AFD is factory mounted on the chiller and ships completely assembled, wired and tested. Patented Trane AFD control logic is specifically designed to interface with the centrifugal water chiller controls. AFD control adapts to the operating ranges and specific characteristics of the chiller, and chiller efficiency is optimized by coordinating compressor motor speed and compressor inlet guide vane position. Chilled water control and AFD control work together to maintain the chilled water setpoint, improve efficiency and avoid surge. If a surge is detected, AFD surge avoidance logic will make adjustments to move away from and avoid surge at similar conditions in the future. Use only copper conductors for terminal connections. Failure to do so may cause corrosion or overheating, and starter damage. AFD Design Features * NEMA 1 ventilated enclosure with a hinged, locking door is tested to a short circuit rating of 65,000 amps. It includes a padlockable door-mounted circuit breaker/shunt trip with AIC rating of 65,000 amps. The entire package is UL/CUL listed. * Simple modular construction. * The drive is rated for 480/60/3 input power, +/-10%. * Displacement power factor of .99 at full load, minimum of .96 at all other part loads. * Minimum efficiency of 97% at rated load and 60 hertz. * Full motor voltage is applied regardless of the input voltage. * Soft-start; linear acceleration; coast to stop. * Adjustable frequency from 38 to 60 hertz. * All control circuit voltages are physically and electrically isolated from power circuit voltage. * 150% instantaneous torque available for improved surge control. * Output line-to-line and line-to-ground short circuit protection. * Harmonic attenuation- integrated active rectification control of the building AC power assures low line-generated harmonics back to the users power grid. The AFD has less than or equal to 5% current total demand distortion (TDD) as measured at the AFD. Chiller Unit Control Features for AFD Chiller Unit Control Features for AFD The chiller unit control panel capabilities provide for the control/configuration interface to, and the retrieval/display of, AFD-related data. AFD standard design features controlled through Adapiview include: * Current limited to 100% * Motor overload protection. * Motor overtemperature protection. * Phase loss, reversal, imbalance protection. * Overvoltage/undervoltage protection. Digitally displayed on the AdaptiView panel: output speed in hertz, output speed in rpm, input line voltage, input line kw, output/load amps, average current in % RLA, load power factor, fault, AFD transistor temperature. Environmental Ratings: * 32F to 104 (0C to 40) operating ambient temperature
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 11 of 36
* Altitude to 3300 feet (1000m), amperage derate of 1% per every 300 feet above 3300 feet * Humidity, 95% non-condensing Solid State Starter (Unit Mounted) (C-3) Solid State Reduced Voltage, NEMA 1A (vented) enclosure with a gasket. Starter factory mounted and completely prewired to compressor motor and control panel. Factory run testing assures proper circuitry and operational reliability. The solid state starter is a reduced voltage starter and therefore draws ~ 45% of locker rotor amps (LRA), and the motor acceleration time is 3-8 seconds typically. The starter is designed and tested in accordance with UL 508. UL and CUL are standard Features include: Features include: Reduced inrush of amperage during chiller start, approximately 45 % of LRA Starting current is factory set and field adjustable Power section includes (6) silicon controlled rectifiers SCR's Air-cooled design, no liquid cooling circuit required Bypass design allows for SCR use only when necessary i.e. starting and stopping 115 volt control power transformer to power chiller unit controller, purge and oil system. Therefore, with line power, no other power is needed for auxiliary equipment on the chiller. Environmental specification: Operation from sea level to 6000 ft (1829 m). Operating ambient temperature range 32.0 F to 104.0 F. Non-operating ambient temperature range -40.0 F to 158.0 F. Relative humidity, non-condensing 5% to 95% through the ambient temperature range. Voltage utilization ±10 % Top of starter includes access area for convenience in cutting wiring access area. Bottom entry for line power is not available. Terminal block connection is standard. Non-fused disconnects or circuit breakers may be included as an option. See the following submittal pages for disconnect ratings and lug information on these optional disconnects if offered. Circuit breaker is mounted on starter. Starter door cannot be opened unless Circuit breaker is off. Starter installer responsibilities The following are considered functions normally required of the equipment installer for unit mounted starters. Remove access area panel for line side wiring. The top of the starter provides the recommended access to starter/disconnect lugs. The starter can accommodate top line power entry only. Provide and install field wiring to line side lugs of starter. Required Installer Responsibilities The following are considered functions normally required of the equipment installer./n Install unit on a foundation with flat support surfaces level within 1/16" and of sufficient length to support concentrated loading. (Spring isolators should be considered whenever chiller installation is planned for an upper story location.) Place isolation pads or optional spring type isolators provided by the chiller manufacturer under the unit. Install unit per applicable Trane Installation Manual. Install purge (ships separate on heat recovery units only). Complete all water and electrical connections. Where specified, provide and install valves in water piping upstream and downstream of the evaporator and condenser water boxes as means of isolating shells for maintenance and to balance and trim system.
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 12 of 36
Furnish and install a flow switch with timer or equivalent device in both the chilled water and condenser water piping properly interlocked to insure that unit can operate only when water flow is established. Furnish and install taps for thermometers and pressure gauges in water piping adjacent to inlet and outlet connections of both evaporator and condenser. Furnish and install drain valves to each water box. Install vent cocks on each water box. Where specified, furnish and install strainers ahead of all pumps and automatic modulating valves.. Furnish sufficient refrigerant 25.0 lb per machine and dry nitrogen 50.0 lb per machine for pressure testing under manufacturer's supervision. Start-up unit under supervision of a qualified Trane field engineer. Where specified, insulate evaporator and any other portions of machine required to prevent sweating under normal operating conditions. Water connection piping must not transfer forces to the chiller. Because of cumulative tolerances in manufacture and field installation, prepiping of water connections closer than 36" is not recommended. Any problems associated with prepiping of water connections closer than 36" to the chiller are the responsibility of the installing contractor. Furnish and install vent lines for rupture disk and purge venting to atmosphere per ASHRAE 15 and unit installation manual. If RuptureGuard-Relief Valve option is ordered, remove factory rupture disk and install RuptureGuard-Relief Valve per the IOM manual. Leak-Tight Warranty The CenTraVac chiller features a 5-year leak-tight warranty of no more than 0.5% per year. The warranty covers models CVHE/F and CDHF chillers installed in the United States and Canada. The Companys obligations and liabilities under this warranty are limited to furnishing replacement refrigerant. No liability whatever shall attach to the Company until appropriate actions have been taken to eliminate the source of the leak and then said liability shall be limited to the purchase price of the refrigerant lost in excess of 0.5% per year. After the first five years of ownership, the leak-tight warranty will remain in effect at no additional cost if the CenTraVac chiller has, at all times since its purchase from Trane, been covered by a comprehensive Trane service and maintenance agreement. Any further warranty must be in writing, signed by an officer of the Company.
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 13 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CU
ST
OM
ER
NO
TE
S:
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
TO
P V
IEW
LE
FT
SID
E V
IEW
FR
ON
T V
IEW
RIG
HT
SID
E V
IEW
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 14 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
14
5/1
6"
33
3/8
"7
6 1
/2"
17
"
14
0 3
/4"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
Ad
aptive
Fre
que
ncy
Dri
ve
Pu
rge
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CV
HF
570
Nom
ina
l to
ns
80
0 T
on
lo
ng
sh
ell
evap
.80
0 T
on
lo
ng
sh
ell
con
d.
With
ou
t ad
ditio
nal co
nd
en
se
r
CU
ST
OM
ER
NO
TE
S:
TO
P V
IEW
Evap
ora
tor
Cond
en
ser
Econo
miz
er
Co
mpre
ssor
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Ad
ap
tivie
w C
on
tro
l P
an
el
touch
scre
en
is f
ield
insta
lled
(Se
e a
ccessory
dra
win
g f
or
de
tails
)
Ruptu
reD
isk 3
" N
PT
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 15 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
36
13
/16
"
11
2 1
1/1
6"
14
1/1
6"
8 1
3/1
6"
13
3/1
6"
7 1
/4"
18
0 1
/4"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CV
HF
570
Nom
ina
l to
ns
800
Ton
lo
ng s
hell
evap
.8
00
Ton
lo
ng s
hell
con
d.
With
ou
t ad
ditio
nal co
nd
en
se
r
CU
ST
OM
ER
NO
TE
S:
FR
ON
T V
IEW
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 16 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
45
3/4
"
60
"
75
3/4
"
24
13
/16
"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CV
HF
570
No
min
al to
ns
80
0 T
on
lo
ng
she
ll evap
.80
0 T
on
lo
ng
she
ll con
d.
With
ou
t a
dd
itio
nal cond
ense
r
CU
ST
OM
ER
NO
TE
S:
LE
FT
SID
E V
IEW
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 17 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
62
13
/16
"
46
5/1
6"
93
13
/16
"
14
9/1
6"
114
3/4
"
57
13
/16
"
36
15
/16
"
12
11
/16
"
12
5/1
6"
88
1/1
6"
19
7/8
"
22
1/4
"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CV
HF
57
0 N
om
inal to
ns
800
To
n lon
g s
he
ll eva
p.
800
To
n lon
g s
he
ll co
nd
.W
itho
ut
ad
ditio
na
l co
nde
nser
CU
ST
OM
ER
NO
TE
S:
RIG
HT
SID
E V
IEW
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 18 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CU
ST
OM
ER
NO
TE
S:
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
TO
P V
IEW
LE
FT
SID
E V
IEW
FR
ON
T V
IEW
RIG
HT
SID
E V
IEW
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 19 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
14
5/1
6"
33
3/8
"7
6 1
/2"
5 1
/8"
14
8 1
/4"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
Un
it M
ou
nte
dS
olid
Sta
te S
tart
er
Pu
rge
CV
HF
650
Nom
ina
l to
ns
800
Ton
lo
ng s
hell
evap
.8
00
Ton
lo
ng s
hell
con
d.
With
ou
t ad
ditio
nal co
nd
en
ser
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CU
ST
OM
ER
NO
TE
S:
TO
P V
IEW
Eva
po
rato
r
Con
den
ser
Econ
om
ize
r
Com
pre
ssor
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Ad
ap
tivie
w C
on
tro
l P
an
el
touch
scre
en
is f
ield
insta
lled
(Se
e a
ccessory
dra
win
g f
or
de
tails
)
Ru
ptu
reD
isk 3
" N
PT
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 20 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
46
"5
1 7
/8"
11
2 1
1/1
6"
14
1/1
6"
8 1
3/1
6"
13
3/1
6"
7 1
/4"
18
0 1
/4"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
CV
HF
650
Nom
ina
l to
ns
80
0 T
on
lo
ng
sh
ell
evap
.80
0 T
on
lo
ng
sh
ell
co
nd
.W
ith
ou
t a
dditio
na
l co
nde
nse
r
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CU
ST
OM
ER
NO
TE
S:
FR
ON
T V
IEW
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 21 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
45 3
/4"
57
1/1
6"
75
3/4
"
21
5/1
6"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
CV
HF
650
Nom
ina
l to
ns
800
Ton
lo
ng s
hell
evap
.8
00
Ton
lo
ng s
hell
con
d.
With
ou
t ad
ditio
nal co
nd
en
ser
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CU
ST
OM
ER
NO
TE
S:
LE
FT
SID
E V
IEW
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 22 of 36
Unit Dimensions - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
62 1
3/1
6"
46
5/1
6"
93
13
/16
"
14
9/1
6"
11
4 1
3/1
6"
57 1
3/1
6"
36 1
5/1
6"
12
11
/16
"
12
5/1
6"
88 1
/16
"
13
1/1
6"
UN
LE
SS
OT
HE
RW
ISE
SP
EC
IFIE
D D
IME
NS
ION
AL
TO
LE
RA
NC
E +
/-1
/2".
CO
OL
ING
CO
ND
CO
NN
S A
RE
ST
RA
IGH
T O
UT
TH
E E
ND
OF
TH
E W
AT
ER
BO
X.
WA
TE
R B
OX
DR
AIN
AN
D V
EN
T L
OC
AT
ION
S A
RE
SH
OW
N O
N T
HE
WA
TE
R B
OX
EN
D P
LA
TE
S.
EV
AP
OR
AT
OR
CO
OL
ING
CO
ND
10"
10"
VIC
TA
UL
ICV
ICT
AU
LIC
CV
HF
650
Nom
ina
l to
ns
800
Ton
lo
ng s
hell
evap
.8
00
Ton
lo
ng s
hell
con
d.
With
ou
t ad
ditio
nal co
nd
en
ser
IN R
EA
R O
UT
FR
ON
TIN
BO
TT
OM
OU
T T
OP
CU
ST
OM
ER
NO
TE
S:
RIG
HT
SID
E V
IEW
FLO
W D
IRE
CT
ION
CO
NN
TY
PE
CO
NN
DIA
SH
EL
L T
YP
E
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 23 of 36
Weight, Clearance & Rigging Diagram - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
ANCHOR HOLE DETAIL
EACH CORNER
DIA HOLES FOR
2" TYP(51mm)
ANCHORING UNIT
X .88 (22mm)
1 3/16" TYP (30mm)
EVAPORATOR
TUBESHEET
2 5/8" TYP (67mm)
5" TYP (127mm)
FRONT OF UNITSEE ANCHOR HOLE DETAILCLEARANCE SPACE
ANCHOR HOLE DETAIL
EACH CORNER
DIA HOLES FOR
2" TYP(51mm)
ANCHORING UNIT
X .88 (22mm)
1 3/16" TYP (30mm)
EVAPORATOR
TUBESHEET
2 5/8" TYP (67mm)
5" TYP (127mm)
DIMENSION INCLUDES TUBESHEETS
FRONT OF UNIT
SEE ANCHOR HOLE DETAIL
REFERENCED TUBE PULL IS GOOD FOR
BOTH EVAPORATOR AND CONDENSER
CLEARANCE SPACE
LEFT END FOR LEFT HAND TUBE PULL.
RIGHT HAND TUBE PULL SHOWN, APPLY
TUBE PULL CLEARANCE DIMENSION TO
AN
CH
OR
HO
LE
DE
TAI
LE
AC
H C
OR
NE
RD
IA H
OL
ES
FO
R2
" T
YP(5
1m
m)
AN
CH
OR
ING
UN
ITX
.88
(22
mm
)1
3/1
6" T
YP
(30
mm
)E
VA
POR
AT
OR
TU
BE
SH
EE
T2
5/8
" TY
P (
67m
m)
5"
TYP
(1
27m
m)
DIMENSION INCLUDES TUBESHEETS
FRONT OF UNIT
SEE ANCHOR HOLE DETAIL REFERENCED TUBE PULL IS GOOD FOR
BOTH EVAPORATOR AND CONDENSER
CLEARANCE SPACE
LEFT END FOR LEFT HAND TUBE PULL.
RIGHT HAND TUBE PULL SHOWN, APPLY
TUBE PULL CLEARANCE DIMENSION TO
ANCHOR HOLE DETAIL
EACH CORNERDIA HOLES FOR
2" TYP(51mm) ANCHORING UNIT
X .88 (22mm)
1 3/16" TYP (30mm)
EVAPORATOR
TUBESHEET2 5/8" TYP (67mm)
5" TYP (127mm)
180 1/4"
75 3/4"
186 1/4"
32 3/4"
52 1/4"
417 1/4"
4
MAXIMUM OPERATING
MAXIMUM SHIPPING
UNIT MOUNTING PAD
1/2 THICK (BY TRANE)
VIBRATION ISOLATOR
(BY TRANE)
3" STL PIPE
6 X 6 X 3/4
RECOMMENDED PROCEDURE TO ALLOW FOR THERMAL
EXPANSION (UNLESS OTHERWISE SPECIFIED, PARTS ARE
1/4
1/8
ANCHOR BOLT DETAIL
CONCRETE
LOCAL CODESTO MEET
NUTS SHOULD NOT BE TIGHT
LEAVE 1/16 TO 1/8 GAP
STL PLATE
FURNISHED BY CUSTOMER). ANCHORING THE UNIT IS NOT
FOLLOW NEC SECTION 110 AND OTHER APPLICABLE LOCAL CODES
FOR CLEARANCES IN FRONT OF ELECTRICAL ENCLOSURES.
7
1. HEAVY OBJECTS!
DO NOT USE CABLES (CHAINS OR SLINGS) EXCEPT AS SHOWN. EACH OF
THE CABLES (CHAINS OR SLINGS) USED TO LIFT THE UNIT MUST BE
CAPABLE OF SUPPORTING THE ENTIRE WEIGHT OF THE UNIT. LIFTING
CABLES (CHAINS OR SLINGS) MAY NOT BE OF THE SAME LENGTH. ADJUST
AS NECESSARY FOR EVEN UNIT LIFT. OTHER LIFTING ARRANGEMENTS
MAY CAUSE EQUIPMENT OR PROPERTY-ONLY DAMAGE. FAILURE TO
PROPERLY LIFT UNIT MAY RESULT IN DEATH OR SERIOUS INJURY.
SEE DETAILS BELOW.
2. IMPROPER UNIT LIFT!
TEST LIFT UNIT APPROXIMATELY 24 INCHES TO VERIFY PROPER CENTER
OF GRAVITY LIFT POINT. TO AVOID DROPPING OF UNIT, REPOSITION LIFTING
POINT IF UNIT IS NOT LEVEL. FAILURE TO PROPERLY LIFT UNIT COULD
RESULT IN DEATH OR SERIOUS INJURY OR POSSIBLE EQUIPMENT OR
PROPERTY-ONLY DAMAGE.
3. ATTACH SAFETY CHAIN OR CABLE AS SHOWN WITHOUT TENSION, NOT AS
A LIFTING CHAIN OR CABLE, BUT TO PREVENT THE UNIT FROM ROLLING.
4. DO NOT FORKLIFT THE UNIT TO MOVE OR LIFT.
5. LIFTING HOLES PROVIDED ON CHILLER TO ATTACH CABLES (CHAINS OR SLINGS).
6. 36" (900 MM) RECOMMENDED CLEARANCE ABOVE HIGHEST POINT OF COMPRESSOR.
OR CABLES
SAFETY CHAINS
8. SPECIFIC SHIPPING AND OPERATING WEIGHTS OF THE SUBMITTED
CHILLER ARE PROVIDED IF THE CENTRIFUGAL CHILLER SELECTION
WAS ENTERED IN TOPSS. DETAILED LOAD POINT AND SPRING
ISOLATOR APPLICATION WEIGHTS ARE AVAILABLE FROM "CENTRAVAC
ISOLATOR SELECTION REPORT" AVAILABLE FROM THE REPORT GENERATOR
OF THE TRANE TOPSS CHILLER SELECTION PROGRAM. CONTACT
YOUR LOCAL TRANE SALES ENGINEER IF THIS DATA IS REQUIRED.
(SEE NOTE 8 ABOVE)
25579.0 lb
29077.0 lb
APPLICATIONS E.G. SEISMIC ZONES, SEE LOCAL CODES.
A REQUIREMENT, IT MAY BE RECOMMENDED FOR SPECIFIC
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 24 of 36
Weight, Clearance & Rigging Diagram - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
ANCHOR HOLE DETAIL
EACH CORNER
DIA HOLES FOR
2" TYP(51mm)
ANCHORING UNIT
X .88 (22mm)
1 3/16" TYP (30mm)
EVAPORATOR
TUBESHEET
2 5/8" TYP (67mm)
5" TYP (127mm)
FRONT OF UNITSEE ANCHOR HOLE DETAILCLEARANCE SPACE
ANCHOR HOLE DETAIL
EACH CORNER
DIA HOLES FOR
2" TYP(51mm)
ANCHORING UNIT
X .88 (22mm)
1 3/16" TYP (30mm)
EVAPORATOR
TUBESHEET
2 5/8" TYP (67mm)
5" TYP (127mm)
DIMENSION INCLUDES TUBESHEETS
FRONT OF UNIT
SEE ANCHOR HOLE DETAIL
REFERENCED TUBE PULL IS GOOD FOR
BOTH EVAPORATOR AND CONDENSER
CLEARANCE SPACE
LEFT END FOR LEFT HAND TUBE PULL.
RIGHT HAND TUBE PULL SHOWN, APPLY
TUBE PULL CLEARANCE DIMENSION TO
AN
CH
OR
HO
LE
DE
TAI
LE
AC
H C
OR
NE
RD
IA H
OL
ES
FO
R2
" T
YP(5
1m
m)
AN
CH
OR
ING
UN
ITX
.88
(22
mm
)1
3/1
6" T
YP
(30
mm
)E
VA
POR
AT
OR
TU
BE
SH
EE
T2
5/8
" TY
P (
67m
m)
5"
TYP
(1
27m
m)
DIMENSION INCLUDES TUBESHEETS
FRONT OF UNIT
SEE ANCHOR HOLE DETAIL REFERENCED TUBE PULL IS GOOD FOR
BOTH EVAPORATOR AND CONDENSER
CLEARANCE SPACE
LEFT END FOR LEFT HAND TUBE PULL.
RIGHT HAND TUBE PULL SHOWN, APPLY
TUBE PULL CLEARANCE DIMENSION TO
ANCHOR HOLE DETAIL
EACH CORNERDIA HOLES FOR
2" TYP(51mm) ANCHORING UNIT
X .88 (22mm)
1 3/16" TYP (30mm)
EVAPORATOR
TUBESHEET2 5/8" TYP (67mm)
5" TYP (127mm)
180 1/4"
75 3/4"
186 1/4"
35 1/8"
52 1/4"
417 1/4"
4
MAXIMUM OPERATING
MAXIMUM SHIPPING
UNIT MOUNTING PAD
1/2 THICK (BY TRANE)
VIBRATION ISOLATOR
(BY TRANE)
3" STL PIPE
6 X 6 X 3/4
RECOMMENDED PROCEDURE TO ALLOW FOR THERMAL
EXPANSION (UNLESS OTHERWISE SPECIFIED, PARTS ARE
1/4
1/8
ANCHOR BOLT DETAIL
CONCRETE
LOCAL CODESTO MEET
NUTS SHOULD NOT BE TIGHT
LEAVE 1/16 TO 1/8 GAP
STL PLATE
FURNISHED BY CUSTOMER). ANCHORING THE UNIT IS NOT
FOLLOW NEC SECTION 110 AND OTHER APPLICABLE LOCAL CODES
FOR CLEARANCES IN FRONT OF ELECTRICAL ENCLOSURES.
7
1. HEAVY OBJECTS!
DO NOT USE CABLES (CHAINS OR SLINGS) EXCEPT AS SHOWN. EACH OF
THE CABLES (CHAINS OR SLINGS) USED TO LIFT THE UNIT MUST BE
CAPABLE OF SUPPORTING THE ENTIRE WEIGHT OF THE UNIT. LIFTING
CABLES (CHAINS OR SLINGS) MAY NOT BE OF THE SAME LENGTH. ADJUST
AS NECESSARY FOR EVEN UNIT LIFT. OTHER LIFTING ARRANGEMENTS
MAY CAUSE EQUIPMENT OR PROPERTY-ONLY DAMAGE. FAILURE TO
PROPERLY LIFT UNIT MAY RESULT IN DEATH OR SERIOUS INJURY.
SEE DETAILS BELOW.
2. IMPROPER UNIT LIFT!
TEST LIFT UNIT APPROXIMATELY 24 INCHES TO VERIFY PROPER CENTER
OF GRAVITY LIFT POINT. TO AVOID DROPPING OF UNIT, REPOSITION LIFTING
POINT IF UNIT IS NOT LEVEL. FAILURE TO PROPERLY LIFT UNIT COULD
RESULT IN DEATH OR SERIOUS INJURY OR POSSIBLE EQUIPMENT OR
PROPERTY-ONLY DAMAGE.
3. ATTACH SAFETY CHAIN OR CABLE AS SHOWN WITHOUT TENSION, NOT AS
A LIFTING CHAIN OR CABLE, BUT TO PREVENT THE UNIT FROM ROLLING.
4. DO NOT FORKLIFT THE UNIT TO MOVE OR LIFT.
5. LIFTING HOLES PROVIDED ON CHILLER TO ATTACH CABLES (CHAINS OR SLINGS).
6. 36" (900 MM) RECOMMENDED CLEARANCE ABOVE HIGHEST POINT OF COMPRESSOR.
OR CABLES
SAFETY CHAINS
8. SPECIFIC SHIPPING AND OPERATING WEIGHTS OF THE SUBMITTED
CHILLER ARE PROVIDED IF THE CENTRIFUGAL CHILLER SELECTION
WAS ENTERED IN TOPSS. DETAILED LOAD POINT AND SPRING
ISOLATOR APPLICATION WEIGHTS ARE AVAILABLE FROM "CENTRAVAC
ISOLATOR SELECTION REPORT" AVAILABLE FROM THE REPORT GENERATOR
OF THE TRANE TOPSS CHILLER SELECTION PROGRAM. CONTACT
YOUR LOCAL TRANE SALES ENGINEER IF THIS DATA IS REQUIRED.
(SEE NOTE 8 ABOVE)
27102.0 lb
30779.0 lb
APPLICATIONS E.G. SEISMIC ZONES, SEE LOCAL CODES.
A REQUIREMENT, IT MAY BE RECOMMENDED FOR SPECIFIC
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 25 of 36
Accessory - Centrifugal Water Chillers Item: A1, A2 Qty: 3 Tag(s): C-1, C-2, C-3
7 1/2"
16"
20"
6 5/8"
7/8" DIA HOLE
1 1/8" DIA HOLE
33 5/8"
2 3/8" 14 1/2" 14 1/2"
6 3/4"
5 X
29 7/8"
6 HOLES FOR CONTROL WIRING CONDUITS
TYPICAL HOME
POSITION
REF-BOTTOM FRONT
OF PANEL DOOR
NOTE: DISPLAY CAN MOVE TO AN
INFINITE NUMBER OF POSITIONS.
TOP VIEW
AVAILABLE
LOWEST POSITION
ADAPTIVIEW CONTROL PANEL
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 26 of 36
Accessory - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
608 65,000 65,000 (3)3/0-500mcm CB 30
STARTER
PANEL
CIRCUIT BREAKER
HANDLE
L3L2L1
INTERNAL WIRE
TOP VIEW
RATINGS (RMS SYMETRICAL AMPS)RLAMAX BREAKER
AIC AMPS ADAPTIVE FREQUENCY DRIVE
LINE CONNECTION LUGSSHORT CIRCUIT WITHSTAND PANEL
CONNECTION LENGTH
INPUT WIRING OPENING IS
10 5/8" x 15 1/4"
ALLOW MIN. WORKING SPACE CLEARANCE
PER NEC ARTICLE 110 REQUIREMENTS
FOR ELECTRICAL INSTALLATIONS.
9 3/8"
60"
29 1/2"
62"
FRONT VIEW
17 3/4"
54"
CB = CIRCUIT BREAKER
ADAPTIVE FREQUENCY DRIVE
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 27 of 36
Accessory - Centrifugal Water Chillers Item: A1, A2 Qty: 3 Tag(s): C-1, C-2, C-3
DR
AIN
AC
CE
SS
TO
TH
E I
NT
ER
NA
L C
AV
ITY
OF
TH
E V
AL
VE
BO
DY
. T
HE
SE
AR
E
AN
EX
CE
SS
FL
OW
VA
LV
E, P
RE
SS
UR
E G
AU
GE
AN
D A
SQ
UA
RE
RE
CE
SS
ED
DIS
K/V
AL
VE
IN
TE
RS
PA
CE
IS
MA
INT
AIN
ED
AT
AT
MO
SP
HE
RIC
PR
ES
SU
RE
EX
CE
SS
FL
OW
VA
LV
E -
A 1
/4"
NP
T[7
mm
], V
AL
VE
US
ED
TO
EN
SU
RE
TH
E
VA
LV
ES
TO
UN
DE
RG
O A
LE
AK
TE
ST
, P
RE
SS
UR
E T
ES
T, A
ND
A P
UL
L T
ES
T B
EF
OR
E L
EA
VIN
G T
HE
FA
CT
OR
Y.
PR
ES
SU
RE
GA
UG
E -
A 2
"[5
1m
m] F
AC
E, 3
0"[
76
2m
m]H
G T
O 3
0 P
SIG
[20
7 k
Pa
], B
RO
NZ
E T
UB
E, W
ITH
1/4
" N
PT
[7m
m] C
ON
NE
CT
ION
.
"C"
VA
LU
E F
OR
RU
PT
UR
E G
UA
RD
ON
LY
= 2
23
.9 L
BS
/MIN
[1
.7 k
g/s
]
40
LB
S[1
8kg]
TH
RE
E 1
/4"
NP
T[7
mm
] T
AP
PIN
GS
IN
TO
TH
E D
ISK
VA
LV
E IN
TE
RS
PA
CE
;
LO
CA
TE
D A
T T
HE
BA
SE
OF
TH
E V
AL
VE
PL
UG
AN
D S
PA
CE
D A
T 1
20
.
DU
RIN
G D
ISK
/VA
LV
E O
PE
RA
TIO
N, T
HIS
VA
LV
E W
ILL
CLO
SE
.
29
85 S
CF
M [1
409
L/s
]
WE
IGH
T
TH
ES
E A
RE
TO
BE
SP
AC
ED
AT
12
0.
PL
UG
TO
BE
LO
CA
TE
D I
N T
HE
SE
HO
LE
S.
DU
RIN
G N
OR
MA
L C
HIL
LE
R S
ER
VIC
E.
(SE
E IO
M M
AN
UA
L)
(SE
E IO
M M
AN
UA
L)
BO
LT
PA
TT
ER
N F
OR
4"
AN
SI[
10
2m
m] 1
50
PS
I[10
34
kP
ar]
FLA
NG
E
(8X
) .7
5[1
9m
m] H
OLE
S E
QU
ALL
Y S
PA
CE
D
RU
PT
UR
E D
ISK
RA
TIN
G O
F 1
5 P
SIG
[104
kP
a]
2 P
SIG
[14 k
Pa
] A
T 1
15
F[4
6C
].
RU
PT
UR
E D
ISK
NO
N-F
RA
GM
EN
TIN
G, S
OL
ID M
ET
AL
, R
EV
ER
SE
BU
CK
LIN
G D
ISK
CO
MP
AT
IBLE
WIT
H H
CF
C-1
23.
9.0
0[2
29
mm
]T
HR
EE
1/4
" N
PT
[7m
m], S
QU
AR
E R
EC
ES
SE
D D
RA
IN P
LU
GS
TO
PR
OV
IDE
RE
VE
RS
AL A
ND
LE
AK
AG
E D
ET
EC
TIO
N W
ILL O
CC
UR
ON
A D
AM
AG
ED
DIS
K A
T O
R
DA
MA
GE
D D
ISK
WIL
L R
EV
ER
SE
AN
D O
PE
N T
O P
ER
MIT
RA
TE
D F
LO
W A
T O
R
VA
LV
E R
AT
ING
15
PS
IG[1
04 k
Pa]
5%
; C
OM
PA
TIB
LE
WIT
H L
OW
PR
ES
SU
RE
DIS
KS
TO
UN
DE
RG
O D
ES
TR
UC
TIV
E T
ES
TIN
G O
N A
RA
ND
OM
BA
SIS
.
VA
LV
E B
UB
BL
E T
IGH
T R
ES
EA
T A
T 1
3 P
SIG
[90 k
Pa].
RU
PT
UR
E D
ISK
WIL
L W
ITH
ST
AN
D A
35
PS
IG[2
41 k
Pa
] B
AC
K P
RE
SS
UR
E.
FLA
NG
ED
IN
LE
T A
ND
OU
TL
ET
ON
VA
LV
E B
OD
Y:
ST
AIN
LE
SS
ST
EE
L V
AL
VE
SP
RIN
G,
PLU
G,
AN
D S
PR
ING
HO
OK
S.
NIC
KE
L R
UP
TU
RE
DIS
K W
ITH
ST
AIN
LE
SS
ST
EE
L C
AS
SE
TT
E B
OD
Y.
O-R
ING
S C
OM
PA
TIB
LE
WIT
H H
CF
C-1
23
.
ST
AIN
LE
SS
ST
EE
L V
AL
VE
BO
DY
.
O-R
ING
SE
AL
LO
CA
TE
D IN
VA
LV
E P
LU
G.
BE
LO
W A
N A
PP
LIE
D P
RE
SS
UR
E O
F 9
PS
IG[6
2 k
Pa].
BE
LO
W 1
50%
OF
TH
E 1
5 P
SIG
[10
4 k
Pa
] B
UR
ST
RA
TIN
G.
CH
ILL
ER
S W
ITH
HC
FC
-12
3.
DIS
KS
TO
UN
DE
RG
O A
10 P
SI[
69
kP
a]
PR
ES
SU
RE
TE
ST
BE
FO
RE
LE
AV
ING
TH
E F
AC
TO
RY
.
FIE
LD
SE
RV
ICE
AB
LE
O-R
ING
.
RE
LIE
F V
ALV
E
3"
NP
T (
INT
ER
NA
L)[
76
mm
]
FLO
W
10
.22
[260
mm
]
5.0
0[1
27m
m]
7.5
0[1
91m
m] B
.C.
(EA
CH
EN
D)
RU
PT
UR
EG
UA
RD
RE
LIE
F V
AL
VE
FIE
LD
IN
ST
ALLA
TIO
N
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 28 of 36
Accessory - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
145° & 38 1/4" [972mm]
MAX DOOR SWING
145° & 38 1/4" [972mm]MAX DOOR SWING
145° & 38 1/4" [972m m]M AX DO OR SWING
60"
5 7/8"
38"
14
5° & 3
8 1
/4" [9
72m
m]
MA
X DO
OR
SW
ING
9 13/16"13 5/16"
3 5/16"
9 1/8"
ELECTRICAL ENTRANCE 7" x 14" TOP
ALLOW MIN. FRONT WORKING SPACE CLEARANCE PER NEC ARTICLE 110REQUIREMENTS FOR ELECTRICALINSTALLATIONS.
CB = CIRCUIT BREAKER
200mm 526 50,000 18,000 (3) 3/0-400
SOLID STATE STARTERS
CB 25"
POWER FACTOR CORRECTION CAPACITORS, WHEN SELECTED, ARE NOTINCLUDED IN THE UL SHORT CIRCUIT RATING OF THE STARTER.
THE NON-FUSED DISCONNECT OR CIRCUIT BREAKER IS DESIGNED FOR USE AS A SERVICE DISCONNECT ONLY. THE DISCONNECT/CIRCUITBREAKER HANDLE HEIGHT MAY EXCEED 79". A FLEXIBLE OPERATOR KIT CONSISTING OF A STARTER MOUNTED HANDLETHAT REDUCES THE HANDLE HEIGHT TO WITHIN THE 79" HEIGHT IS AVAILABLE.
DOOR SWINGS TO THE RIGHT FOR A MAX OF 145 DEGREES & 38 1/4"
UNIT MOUNTED SOLID STATE STARTER
TOP
FRONT
CONNECTION
PANEL
AIC AMPSBREAKER
SIZEMAXRLA RATINGS (RMS SYMETRICAL AMPS)
SHORT CIRCUIT WITHSTAND LINE CONNECTION LUGS
LENGTH
INTERNAL WIRE
VIEW
ELEVATION
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 29 of 36
Field Wiring - Centrifugal Water Chillers Item: A1 Qty: 2 Tag(s): C-1, C-2
DEVICE PREFIX CODE= MAIN UNIT CONTROL PANEL DEVICE= REMOTE MOUNTED DEVICE
= UNIT MOUNTED DEVICE
12
4
NH
5K1
5K2
1A5 J2-6
1A5 J2-3
1A5 J2-4
1A5 J2-1
EVAPORATOR WATER
CONDENSER WATER
dP
5S1
5S2
Pd
5K2
5K1
AUX
AUX
1A13 J2-1
1A13 J2-2
1A13 J2-3
1A13 J2-4
5S3
5S4
EXTERNAL AUTO STOP
(REMOVE JUMPER 1W2 IF USED)1W2
1W3EMERGENCY STOP
(REMOVE JUMPER 1W3 IF USED)
1A6 J3-2
1A6 J2-2
EVAPORATOR WATER FLOW
CONDENSER WATER FLOW
PUMP RELAY
PUMP RELAY
SWITCH/INTERLOCK
SWITCH/INTERLOCK
GND
GRN/YEL
115VAC 15A
CUSTOMER PROVIDED POWER
MAIN UNIT CONTROL PANELTERMINAL CONNECTIONS
FLOW SWITCHES FROM TRANE IS OPTIONAL.
INSTALLED AND WIRED TO THE TRANE MAIN UNIT CONTROL PANEL BY THE INSTALLING CONTRACTOR. THE PURCHASE OF
RUN IN SERIES WITH SEPARATE AUX CONTACTS FOR THE EVAPORATOR AND CONDENSER PUMPS. THEY MUST BE
AND START-UP PROCEDURES HAVE BEEN COMPLETED.DO NOT ROUTE LOW VOLTAGE (30V) WITH CONTROL VOLTAGE (115V) AND DO NOT POWER UNIT UNTIL CHECK-OUT
THE AS-BUILT SCHEMATIC DIAGRAM TO DETERMINE WHICH OPTIONS ARE PRESENT ON THE UNIT.DASHED LINES INDICATE FIELD WIRING BY OTHERS. WIRE NUMBERS SHOWN ARE RECOMMENDED BY TRANE. REFER TO
2.
1.
NOTES:
1X1-G
1X1-5
1X1-6
AND CONDENSER WATER FLOW SWITCHES MUST CONTAIN DPDT CONTACTS. THE SEPARATE FLOW SWITCHES ARE TO BEDIAGRAM TO DETERMINE WHICH WATER FLOW DISPLAY OPTION IS PRESENT ON THE UNIT. WHEN REQUIRED, EVAPORATOR
ALL CUSTOMER SUPPLIED CHILLED/TOWER WATER FLOW CIRCUITRY SHOWN. REFER TO THE AS-BUILT SCHEMATIC
= CUSTOMER PROVIDED DEVICE5EN1
WB16
FACTORY CONNECTED
IN CONTROL PANEL
1A22
ETHERNET
1A2-J4
POWER
CUSTOMER TO CONNECT
ETHERNET AND POWER CABLES TO
4A2 ADAPTIVIEW DISPLAY MONITOR
3
3
3
3
3
3
AND TAG PROCEDURES BEFORE SERVICING.
FAILURE TO DO SO MAY CAUSEDAMAGE TO THE EQUIPMENT.
OTHER TYPES OF CONDUCTORS.UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT
FAILURE TO DO THE ABOVE BEFORE SERVICINGCOULD RESULT IN DEATH OR SERIOUS INJURY.
INSTRUCTIONS FOR CAPACITOR DISCHARGE.
VARIABLE SPEED DRIVE, REFER TO DRIVEDISCHARGED STORED VOLTAGE. UNITS WITHINSURE THAT ALL MOTOR CAPACITORS HAVE
USE COPPER CONDUCTORS ONLY!
CAUTION
HAZARDOUS VOLTAGE!
REMOTE DISCONNECTS AND FOLLOW LOCK OUTDISCONNECT ALL ELECTRIC POWER INCLUDING
WARNING
(DEFAULT)
OPTIONAL
OPTIONAL
OPTIONAL
1A9 J2-1
1A9 J2-4
1A9 J2-3
1A9 J2-6
1A8 J2-10
1A8 J2-12
1A8 J2-6
1A8 J2-4
1A5 J2-12
CHILLER MAXIMUM CAPACITYINDICATOR
(DEFAULT)
CHILLER RUNNING INDICATOR
CHILLER HEAD RELIEF
REQUEST INDICATOR
(DEFAULT)
5H10
OPTIONAL
5H11
CHILLER LIMIT WARNINGINDICATOR(DEFAULT)
(DEFAULT)
5H7
OPTIONAL
5H6
OPTIONAL
(ALTERNATE)
TO ANY ALTERNATE ALARM OR STATUS
DEFAULT OUTPUTS MAY BE REPROGRAMMED
CHILLER ALARM INDICATOR
1A9 J2-9
1A9 J2-7
1A8 J2-1
1A8 J2-7
1A8 J2-9
1A8 J2-3
OPTIONAL
5H15
CHILLER MAR (NON-LATCHING)
CHILLER MMR (LATCHING)
PURGE ALARM INDICATOR
ALARM INDICATOR
ALARM INDICATOR
(DEFAULT)
(DEFAULT)
5H2
OPTIONAL
5H4
5H1
OUTPUT LISTED BELOW
TRACER COMMUNICATION
(COM4 OR COM5)
1A14 J2-2
1A14 J2-1
SEE NAMEPLATE; MINIMUM CIRCUIT AMPACITY
FIELD WIRING CIRCUIT SELECTION INFORMATION
CONTACT RATING; 2.88A INDUCTIVE, 1/3 HP, 0.25KW AT 115VAC. 14 AWG MAX WIRE SIZE.
24VDC, 12MA RESISTIVE LOAD, 14 AWG MAX WIRE SIZE
CIRCUIT PROTECTED AT 20A, 115VAC 1PH, 10 AWG MAX WIRE SIZE
5S3 THRU 5S8
SUPPLY AND MOTOR LEADS
WIRE NO OR DEVICE
ALL REMAINING LLID TERMINALS
* TAPPED CONTROL CONDUCTORS
5S1*, 5S2*
UNIT MOUNTED LIQUIFLO 2ADAPTIVE FREQUENCY DRIVE PANEL
CUSTOMER SUPPLIED
L3
L3
(SEE UNIT NAMEPLATE)
2Q1 MAIN CIRCUIT BREAKER
L1G L2
L1
LINE VOLTAGE
GND L2
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FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 30 of 36
Field Wiring - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
(SEE UNIT NAMEPLATE)
LINE VOLTAGE
CUSTOMER SUPPLIED
L1GND L3L2
L1G L2 L3
2Q1 OR 2S1 DISCONNECT
OR 2X3 TERMINAL BLOCK
PUMP MOTOR; 1PH 3/4 HP, 11.7 FULL LOAD AMPS AT 115VAC. 14 AWG MAX WIRE SIZE.
TWISTED, SHIELDED PAIR, 30VDC, MAX LENGTH 1500 FT
24VDC, 12MA RESISTIVE LOAD, 14 AWG MAX WIRE SIZE
(BELDEN TYPE 8760 RECOMMENDED)
CIRCUIT PROTECTED AT 20A, 115VAC 1PH, 10 AWG MAX WIRE SIZE
CONTACT RATING; 2.88A INDUCTIVE, 1/3 HP, 0.25KW AT 115VAC. 14 AWG MAX WIRE SIZE.
* TAPPED CONTROL CONDUCTORS
5S1*, 5S2*, 3B* AND 4B*
5S3 THRU 5S8
WB4
ALL REMAINING LLID TERMINALS
9A* AND 10A*
1A*
SUPPLY AND MOTOR LEADS
WIRE NO OR DEVICE
4000VA AT 115VAC, 8 AWG MAX WIRE SIZE
SEE NAMEPLATE; MINIMUM CIRCUIT AMPACITY
FIELD WIRING CIRCUIT SELECTION INFORMATION
FLOW SWITCHES FROM TRANE IS OPTIONAL.INSTALLED AND WIRED TO THE TRANE MAIN UNIT CONTROL PANEL BY THE INSTALLING CONTRACTOR. THE PURCHASE OFRUN IN SERIES WITH SEPARATE AUX CONTACTS FOR THE EVAPORATOR AND CONDENSER PUMPS. THEY MUST BE
AND START-UP PROCEDURES HAVE BEEN COMPLETED.DO NOT ROUTE LOW VOLTAGE (30V) WITH CONTROL VOLTAGE (115V) AND DO NOT POWER UNIT UNTIL CHECK-OUT
DASHED LINES INDICATE FIELD WIRING BY OTHERS. WIRE NUMBERS SHOWN ARE RECOMMENDED BY TRANE.
2.
1.
NOTES:
AND CONDENSER WATER FLOW SWITCHES MUST CONTAIN DPDT CONTACTS. THE SEPARATE FLOW SWITCHES ARE TO BEDIAGRAM TO DETERMINE WHICH WATER FLOW DISPLAY OPTION IS PRESENT ON THE UNIT. WHEN REQUIRED, EVAPORATORALL CUSTOMER SUPPLIED CHILLED/TOWER WATER FLOW CIRCUITRY SHOWN. REFER TO THE AS-BUILT SCHEMATIC
2A* AND GRN/YEL 4000VA AT 115VAC, 8 AWG MAX WIRE SIZE (WITHOUT OPTIONAL CPTR)
2A* AND GRN/YEL CIRCUIT PROTECTED AT 20A, 115VAC 1PH, 10 AWG MAX WIRE SIZE (WITH OPTIONAL CPTR)
DEVICE PREFIX CODE
= MAIN UNIT CONTROL PANEL DEVICE= REMOTE MOUNTED DEVICE= UNIT MOUNTED DEVICE
124
= CUSTOMER PROVIDED DEVICE5
3
AND TAG PROCEDURES BEFORE SERVICING.
FAILURE TO DO SO MAY CAUSEDAMAGE TO THE EQUIPMENT.
OTHER TYPES OF CONDUCTORS.UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT
FAILURE TO DO THE ABOVE BEFORE SERVICINGCOULD RESULT IN DEATH OR SERIOUS INJURY.
INSTRUCTIONS FOR CAPACITOR DISCHARGE.VARIABLE SPEED DRIVE, REFER TO DRIVE
DISCHARGED STORED VOLTAGE. UNITS WITHINSURE THAT ALL MOTOR CAPACITORS HAVE
USE COPPER CONDUCTORS ONLY!
CAUTION
HAZARDOUS VOLTAGE!
REMOTE DISCONNECTS AND FOLLOW LOCK OUTDISCONNECT ALL ELECTRIC POWER INCLUDING
WARNING
TRANE SUPPLIEDUNIT MOUNTEDLOW VOLTAGESOLID STATESTARTER PANEL
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 31 of 36
Field Wiring - Centrifugal Water Chillers Item: A2 Qty: 1 Tag(s): C-3
NH
5K1
5K2
1A5 J2-6
1A5 J2-3
1A5 J2-4
1A5 J2-1
EVAPORATOR WATER
CONDENSER WATER
dP
5S1
5S2
Pd
5K2
5K1
AUX
AUX
1A13 J2-1
1A13 J2-2
1A13 J2-3
1A13 J2-4
5S3
5S4
EXTERNAL AUTO STOP(REMOVE JUMPER 1W2 IF USED)
1W2
1W3EMERGENCY STOP
(REMOVE JUMPER 1W3 IF USED)
1A6 J3-2
1A6 J2-2
EVAPORATOR WATER FLOW
CONDENSER WATER FLOW
PUMP RELAY
PUMP RELAY
SWITCH/INTERLOCK
SWITCH/INTERLOCK
GND
GRN/YEL
115VAC 15A
CUSTOMER PROVIDED POWER
MAIN UNIT CONTROL PANELTERMINAL CONNECTIONS
1X1-G
1X1-5
1X1-6
EN1
WB16
FACTORY CONNECTEDIN CONTROL PANEL
1A22
ETHERNET
1A2-J4
POWER
CUSTOMER TO CONNECTETHERNET AND POWER CABLES TO4A2 ADAPTIVIEW DISPLAY MONITOR
3
3
3
3
3
(DEFAULT)
OPTIONAL
OPTIONAL
OPTIONAL
1A9 J2-1
1A9 J2-4
1A9 J2-3
1A9 J2-6
1A8 J2-10
1A8 J2-12
1A8 J2-6
1A8 J2-4
1A5 J2-12
CHILLER MAXIMUM CAPACITYINDICATOR
(DEFAULT)
CHILLER RUNNING INDICATOR
CHILLER HEAD RELIEFREQUEST INDICATOR(DEFAULT)
5H10
OPTIONAL
5H11
CHILLER LIMIT WARNINGINDICATOR(DEFAULT)
(DEFAULT)
5H7
OPTIONAL
5H6
OPTIONAL
(ALTERNATE)
TO ANY ALTERNATE ALARM OR STATUSDEFAULT OUTPUTS MAY BE REPROGRAMMED
CHILLER ALARM INDICATOR
1A9 J2-9
1A9 J2-7
1A8 J2-1
1A8 J2-7
1A8 J2-9
1A8 J2-3
OPTIONAL
5H15
CHILLER MAR (NON-LATCHING)
CHILLER MMR (LATCHING)
PURGE ALARM INDICATOR
ALARM INDICATOR
ALARM INDICATOR(DEFAULT)
(DEFAULT)
5H2
OPTIONAL
5H4
5H1
OUTPUT LISTED BELOW
TRACER COMMUNICATION(COM4 OR COM5)
1A14 J2-2
1A14 J2-1
REMOTE DISCONNECTS AND FOLLOW LOCK OUT
FAILURE TO DO THE ABOVE BEFORE SERVICING
COULD RESULT IN DEATH OR SERIOUS INJURY.
HAZARDOUS VOLTAGE!
AND TAG PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR CAPACITORS HAVE
DISCHARGED STORED VOLTAGE. UNITS WITH
VARIABLE SPEED DRIVE, REFER TO DRIVE
INSTRUCTIONS FOR CAPACITOR DISCHARGE.
DISCONNECT ALL ELECTRIC POWER INCLUDING
WARNING
DAMAGE TO THE EQUIPMENT.
USE COPPER CONDUCTORS ONLY!
CAUTION
FAILURE TO DO SO MAY CAUSE
OTHER TYPES OF CONDUCTORS.UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT
AND TAG PROCEDURES BEFORE SERVICING.
FAILURE TO DO SO MAY CAUSEDAMAGE TO THE EQUIPMENT.
OTHER TYPES OF CONDUCTORS.UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT
FAILURE TO DO THE ABOVE BEFORE SERVICINGCOULD RESULT IN DEATH OR SERIOUS INJURY.
INSTRUCTIONS FOR CAPACITOR DISCHARGE.VARIABLE SPEED DRIVE, REFER TO DRIVE
DISCHARGED STORED VOLTAGE. UNITS WITH
INSURE THAT ALL MOTOR CAPACITORS HAVE
USE COPPER CONDUCTORS ONLY!
CAUTION
HAZARDOUS VOLTAGE!
REMOTE DISCONNECTS AND FOLLOW LOCK OUTDISCONNECT ALL ELECTRIC POWER INCLUDING
WARNING
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 32 of 36
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 33 of 36
Hyatt Regency Miami October 28, 2009
FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 34 of 36
Left Front 7609 C12T-1D-10800 X10140840-030 DK GREEN Left Rear 4321 C12T-1D-6120 X10140840-010 BLACK
Right Front 10526 C12T-1D-14400 X10140840-040 GRAY Right Rear 6614 C12T-1D-8100 X10140840-020 DK PURPLE
Weights And Center Of Gravity
Shipping Operating Weights (lbs)
CG X (Dimension from front to rear) (in.) CG Y (Height Dimension from floor) (in.) CG Z (Dimension from right to left) (in.)
25579 29070 30.56 29.36
50.00 52.39 73.97 77.00
FCLT-LAX MODL-CVHF NTON-570 CNIF-ADPV INDP- NO SRTY-UAFD HRTZ- 60 ENCL-STD VOLT-460 CPKW-453 CPIM-280 ECTY-N/A
EVSZ-080L EVBS-800 EVTM-TECU EVTH- 25 EVWP- 2 CDSZ-080L CDBS-630 CDTM-IMCU
CDTH- 28 CDWP- 2 TSTY-STD ORSZ-835 TEST-AIR TTOL
CenTraVac Isolator Selection C-1
(Spring Isolators are provided by others)
Total weights may vary slightly due to rounding
Left Rear X
Left Front X CH 530
Condenser
Evaporator
Right Rear X
Right Front X
Isolator Selection
Location Isolator Load Vendor PN Trane PN Isolator Color
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FLD = Furnished by Trane / Installed by Others Trane Equipment Submittal Page 35 of 36
CenTraVac Isolator Selection C-2,3
(Spring Isolators are provided by others)
Condenser Evaporator
X X
X X Left Rear Right Rear
Left Front Right Front CH 530
Isolator Selection
Location Isolator Load Vendor PN Trane PN Isolator Color
Left Front 7719 C12T-1D-10800 X10140840-030 DK GREEN Left Rear 5472 C12T-1D-8100 X10140840-020 DK PURPLE
Right Front 10076 C12T-1D-14400 X10140840-040 GRAY Right Rear 7504 C12T-1D-10800 X10140840-030 DK GREEN
Weights And Center Of Gravity
Shipping Operating Weights (lbs)
CG X (Dimension from front to rear) (in.) CG Y (Height Dimension from floor) (in.) CG Z (Dimension from right to left) (in.)
27102 30771 33.74 32.49
52.11 54.44 77.27 80.25
FCLT-LAX MODL-CVHF NTON-650 CNIF-ADPV INDP- NO HRTZ- 60 SRTY-USID VOLT-460 CPKW-403 CPIM-271 ECTY-N/A EVSZ-080L EVBS-800 EVTM-TECU EVTH- 25 EVWP- 2
CDSZ-080L CDBS-800 CDTM-TECU CDTH- 28 CDWP- 2 TSTY-STD ORSZ-835 TEST-AIR
TTOL-AIR WCNM
Total weights may vary slightly due to rounding
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Field Installed Options - Part/Order Number Summary
This is a report to help you locate field installed options that arrive at the jobsite. This report provides part or order numbers for each field installed option, and references it to a specific product tag. It is NOT intended as a bill of material for the job.
Field Installed Option Description Part/Ordering Number
With RuptureGuard-relief valve-field install
DP Switches and Strainers
Neoprene isolators
July 2009 CVHE-SVN04D-EN
Installation Guide
Disassembly and Reassembly UnitsWater-Cooled CenTraVac™ Chillers
50 Hz Models CVHE, CVHG, CDHG60 Hz Models CVHE, CDHF, CDHF
X39641078-01
© 2009 Trane All rights reserved CVHE-SVN04D-EN
Warnings, Cautions and Notices
Warnings, Cautions and Notices. Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents.
Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
Important
Environmental Concerns!
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
� WARNING
Contains Refrigerant!
System contains oil and refrigerant and may be under positive pressure. Recover refrigerant to relieve pressure before opening the system. See unit nameplate for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could result in death or serious injury or equipment damage.
ATTENTION: Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully.
� WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
� CAUTION: Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
NOTICE: Indicates a situation that could result in equipment or property-damage only accidents.
CVHE-SVN04D-EN 3
Warnings, Cautions and Notices
� WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.
• Before installing/servicing this unit, technicians MUST put on all Personal Protective
Equipment (PPE) recommended for the work being undertaken. ALWAYS refer to appropriate
MSDS sheets and OSHA guidelines for proper PPE.
• When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS
sheets and OSHA guidelines for information on allowable personal exposure levels, proper
respiratory protection and handling recommendations.
• If there is a risk of arc or flash, technicians MUST put on all necessary Personal Protective
Equipment (PPE) in accordance with NFPA70E for arc/flash protection PRIOR to servicing the
unit.
Failure to follow recommendations could result in death or serious injury.
Trademarks
Trane, the Trane logo, AdaptiView and CenTraVac are trademarks of Trane in the United States and other countries. All trademarks referenced in this document are the trademarks of their respective owners.
4 CVHE-SVN04D-EN
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Contractor Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Metric Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Device Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Single Compressor Chillers: CVHE, CVHF, CVHG . . . . . . . . . . . . . . . . . . . . 6Duplex Chillers: CDHF, CDHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Single Compressor & Duplex Chillers: CVHE, CVHF, CVHG, CDHF, CDHG . 15
Compressor/Motor Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Remove Nitrogen Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Wiring Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Purge Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Compressor Motor Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Compressor Motor Mount Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Economizer Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
AdaptiView Display Arm Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Unit Mounted Starter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Condenser/Evaporator Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Disassembly of Chillers with Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Heat Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Free Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Compressor/Motor Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Brazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CVHE-SVN04D-EN 5
General Information
The information and procedures in this document are to facilitate unit disassembly for clearance and access reasons during the installation process.
The understanding is that the chiller has what is referred to as the “compressor doweling option” or “separable shell option” (which includes compressor doweling). Compressor doweling sets up the compressor for removal. The separable shell option includes a bolt-together design between the evaporator and condenser and allows the shells to be separated in the field.
Important: These procedures do NOT apply to units that have been installed and electrical supply wiring has been completed.
Contractor Responsibilities
• Handle/lift and rig equipment
• Protect all internal components from exposure to elements, which could contaminate or corrode chiller components.
• Chiller reassembly
• Replace all gaskets with new gaskets or O-rings and sealing compound.1
• Change the compressor oil1
• Evacuate the chiller under 1000 microns1
• Recharge the chiller with dry nitrogen to 5 psig1
• Replace and/or repair insulation
• Reconnect electrical connections
• Spot paint the chiller if necessary
Metric Conversions
Device Descriptions
1 The contractor should assist a qualified Trane Technician with this responsibility.
ft·lb x 1.3558 = Newton·meter
lb x 0.4536 = kg
in x 25.4000 = mm
CPTF = Optional control power transformer (industrial units only)
FRCL = Optional control power transformer (industrial units only)
HGBP = Optional hot gas bypass
INDP = Optional industrial control package
SMP = Optional supplemental motor protection (industrial unit only)
UAFD = Unit mounted LiquiFlo 2 Adaptive frequency drive
UATR = Unit mounted medium voltage auto-transformer
UPIR = Unit mounted medium voltage primary reactor
UXL = Unit mounted medium voltage across the line starter
USID = Unit mounted low voltage solid state starter
USTR = Unit mounted low voltage Wye-delta starter
8 CVHE-SVN04D-EN
Dimensions and Weights
Figure 1. Assembly for CVHE, CVHF, and CVHG (CVHF-080 shown): Part 1
Single Compressor Chillers: CVHE, CVHF, CVHG
CVHE-SVN04D-EN 9
Dimensions and Weights
Figure 2. Assembly for CVHE, CVHF, and CVHG (CVHF-080 shown): Part 2
Single Compressor Chillers: CVHE, CVHF, CVHG
12 CVHE-SVN04D-EN
Dimensions and Weights
Table 7. Dimension data for CDHF and CDHG: Part 2
Model NTONShell Size P R S T U V
AFD 900–1210A UAFD Low Mount Control Panel
W X Z AA BB CC DD EECDHF 1500–2000 (2-Comp) 2100 86.9 51.3 45.0 28.5 124.7 132.8 152.4 24.3 135.5 118.2 10.6 119.0 9.2 79.7
2170 & 2550 (2-Comp) 2500 90.9 57.5 46.0 36.8 137.2 139.3 160.0 20.2 147.2 130.9 10.5 131.6 135. 86.9CDHG 1250–1750 (2-Comp) 2100 86.9 51.3 45.0 32.4 124.7 132.8 N/A N/A N/A N/A N/A N/A N/A N/A
2250 (2-Comp) 2100 86.9 53.2 46.0 36.8 127.7 135.4 N/A N/A N/A N/A N/A N/A N/A N/A2250 (2-Comp) 2500 90.6 57.5 46.0 36.8 137.2 139.3 N/A N/A N/A N/A N/A N/A N/A N/A
CDHF 3000 (2-Comp) 250M 90.9 57.5 37.0 33.3 137.2 141.3 160.0 20.2 147.2 130.9 10.5 131.6 13.5 86.93500 (2-Comp) 250X 90.9 57.5 37.0 33.3 137.2 141.3 160.0 20.2 147.2 130.9 10.5 131.6 13.5 86.9
Table 8. Motor terminal boxes and unit mounted starters for CDHF and CDHG
Shell SizeCompressor Size Motor Size
Y1 USTR USID
Y2 UATR UPIR UXL
Y3 LV Motor Terminal Box
Y3 MV Motor Terminal Box
2100 091 440E 9.7 11.4 -10.2 -0.25000 9.7 12.9 -8.7 1.3
078 440E 9.7 11.4 -10.2 -0.25000 9.7 12.9 -8.7 1.3
092, 1100 440E 6.8 11.8 -13.1 -3.15000 6.8 11.8 -11.6 -1.65800 6.8 11.8 -9.8 0.2
2500 130 440E 3.6 0.5 -21.1 -11.15000 3.6 2.0 -19.6 -9.65800 3.6 3.8 -17.8 -7.8
092, 110 440E 3.6 5.5 -21.1 -11.15000 3.6 7.0 -19.6 -9.65800 3.6 8.8 -17.8 -7.8
250M 147 5000 3.6 1.9 -13.6 -13.65800 3.6 3.7 -7.9 -7.95800L 3.6 3.7 -7.9 -7.9
250X 172 5000 3.6 1.9 -13.6 -13.65800 3.6 3.7 -7.9 -7.95800L 3.6 3.7 -7.9 -7.9
Duplex Chillers: CDHF, CDHG
CVHE-SVN04D-EN 13
Dimensions and Weights
Figure 3. Assembly for CDHF and CDHG (CDHF shown): Part 1
Duplex Chillers: CDHF, CDHG
14 CVHE-SVN04D-EN
Dimensions and Weights
Figure 4. Assembly for CDHF and CDHG (CDHF shown): Part 2
Duplex Chillers: CDHF, CDHG
CVHE-SVN04D-EN 15
Dimensions and Weights
Weights
Single Compressor & Duplex Chillers: CVHE, CVHF, CVHG, CDHF, CDHG
Table 9. Compressor and motor weights(a), (b)
(a) For duplex chillers, weights shown are for individual components; multiply by two for total component weights (for duplex chillers only).
(b) All weights are nominal and ±10%.
Model NTON CPKW(c)
(c) Heaviest motor used; does not include the weight of the suction elbow.
Volts HzMotor Weight Compressor & Motor Weightlb kg lb kg
CVHE 190–270 242 6600 50 2558 1160 7294 3308230–320 287 4160 60 2530 1147 7266 3295300–420 379 6600 50 2767 1255 8185 3712360–500 453 6600 60 3385 1535 8803 3992
CVHF 350–485 453 6600 60 3385 1535 8013 3634350–570 588 480 60 2803 1271 7431 3370650–910 957 2300 60 3862 1751 9900 4490
1060–1280 1228 4160 60 4559 2067 10597 48061070–1300 1228 4160 60 4559 2067 10714 48591470–1720 1340 2400 60 5196 2356 13932 6319
CVHG 480–565 489 6600 50 3794 1720 10000 4535670–780 621 6600 50 4685 2125 11311 5130920–1067 621 6600 50 4685 2125 12151 5511
CDHF 1500–2000 745 460 60 3460 1569 9498 43082100–2500 1062 460 60 4296 1948 10334 4687
3500 1340 2400 60 5196 2356 13911 6309CDHG 1250–1750 621 6600 50 4685 2125 11311 5130
2150 621 6600 50 4685 2125 12151 5511
Table 10. Component weights(a), (b)
ModelEvaporator Shell
SizeControl Panel Purge Oil Tank
Suction Elbow(c)
Economizer without Free
Cooling
Economizer with Free Cooling
lb kg lb kg lb kg lb kg lb kg lb kgCVHE 032 119 54 140 64 350 159 279 127 404 183 564 256
CVHE/CVHG 050 119 54 140 64 350 159 280 127 635 288 885 401080 119 54 140 64 350 159 519 235 976 443 1296 588
CVHF 050 119 54 140 64 350 159 280 127 420 191 670 304080 119 54 140 64 350 159 519 135 735 333 1055 479
142/210/250 119 54 140 64 350 159 722 327 878 398 1348 611CVHG 142/210 119 54 140 64 350 159 722 327 1433 650 1903 863CDHF 210/250D/250M/250X 119 54 140 64 350 159 683 310 878 398 1348 611CDHG 210/250 119 54 140 64 350 159 1350 612 1433 650 1903 863
(a) For duplex chillers, weights shown are for individual components; multiply by two for total component weights (for duplex chillers only).(b) All weights are nominal and ±10%.(c) Suction elbow weights include flanges and assume largest compressor available for that size.
Single Compressor & Duplex Chillers: CVHE, CVHF, CVHG, CDHF, CDHG
16 CVHE-SVN04D-EN
Dimensions and Weights
Table 11. Evaporator and condenser bundle weights(a)
Model Shell SizeBundle Size(b)
Evaporator CondenserShell(c) Water Box(d) Shell(e) Water Box(d)
lb kg lb kg lb kg lb kgCVHE 032S 320 2778 1260 653 296 2458 1115 644 292
032L 320 3483 1579 653 296 3006 1363 644 292CVHE/CVHF/CVHG 050S 700 4897 2221 1061 481 3526(f) 1599 1328 602
050L 700 5984 2714 1061 481 4436(f) 2012 1328 602080S 800 7238 3283 2490 1129 5280 2394 2565 1164080L 800 8966 4066 2490 1129 6776 3073 2565 1164142M 1420 11036 5005 3701 1679 N/A N/A 5330 2418142L 1420 11938 5414 3701 1679 10995 4987 5330 2418142E 1420 12921 5860 3701 1679 N/A N/A 5330 2418210L 2100 14755 6692 6403 2904 14154 6420 7319 3320250 2500 20068 9102 8343 3784 17200 7801 9144 4148
CDHF/CDHG 210D 2100 22437 10177 8382(g) 3802(g) 22635 10267 8928(g) 4050(g)
250D 2500 24610 11162 10954(g) 4969(g) 25853 11726 11442(g) 5190(g)
250M 2500 28679 13008 10954(g) 4969(g) 29817 13524 11442(g) 5190(g)
250X 2500 31902 14470 10954(g) 4969(g) 33486 15188 11442(g) 5190(g)
(a) All weights are nominal and ±10%.(b) Bundle weights are for the maximum bundle size for chiller family with TECU.035 tubes.(c) Evaporator shell weight includes: Evaporator + Control Panel + Legs; water box weight is NOT included.(d) Based on two-pass marine, 300 lb (136 kg); includes supply and return.(e) Condenser shell weight includes: Condenser + Oil Tank + Purge + Legs; water box weight is NOT included.(f) Condenser bundle is a 500.(g) Based on 1-pass marine, 300 lb (136 kg); includes supply and return.
Table 12. Unit mounted starters/Adaptive frequency drives(a)
(a) All weights are nominal and ±10%.
Low Voltage (less than 600 volts) lb kgWye Delta 557 252
Solid State 557 252
Adaptive Frequency Drive (less than 600 volts) lb kg405 amp 1680 762608 amp 1680 762900 amp 3000 1360
1210 amp 3000 1360
Medium Voltage (2300–6600 volts) lb kgAcross the line 557 252
Primary Reactor 1586 719Autotransformer 1639 743
Single Compressor & Duplex Chillers: CVHE, CVHF, CVHG, CDHF, CDHG
CVHE-SVN04D-EN 17
Compressor/Motor Disassembly
Remove Nitrogen Charge
Important: Remove the nitrogen charge from the chiller vessel before starting any disassembly procedures.
Introduction
The disassembly and reassembly procedures described in this manual should be performed only on chillers that have been ordered with this shell option. The process is to be initiated by experienced service technicians. Contact your local Trane Service office for assistance if required.
This section discusses a typical disassembly process. Proper lifting techniques vary based on mechanical room layout.
• It is the responsibility of the person(s) performing the work to be properly trained in the safe practice of rigging, lifting, securing, and fastening the components involved.
• It is the responsibility of the person(s) providing and using the rigging and lifting devices to inspect these devices to ensure they are free from defect and are rated to meet or exceed the published weights.
• Always use rigging and lifting devices in accordance with the applicable instructions for such devices.
� WARNING
Heavy Objects!
Each of the cables (chains or slings) used to lift the unit must be capable of supporting the entire weight of the component. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even component lift. Other lifting arrangements may cause equipment or property-only damage. Failure to properly lift component could result in death or serious injury.
Wiring Disassembly
Before separating shells, remove the purge, the compressor, and the various unit mounted sensors (frame LLIDs) as indicated. If possible, the best method is to remove the sensor and carefully coil the wire after labeling the device and its location to aid in reinstallation. All sensors connect to the buss wiring with a universal plug. This allows easy disconnection and reconnection of the sensors.
Purge Unit Removal
� WARNING
Contains Refrigerant!
System contains oil and refrigerant and may be under positive pressure. Recover refrigerant to relieve pressure before opening the system. See unit nameplate for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could result in death or serious injury or equipment damage.
18 CVHE-SVN04D-EN
Compressor/Motor Disassembly
� WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.
Note: For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN or PROD-SVB06A-FR
To remove the purge assembly from the top of the condenser:
1. Isolate the purge unit from the condenser shell by closing the vapor and liquid line valves.
2. Disconnect and mark all piping and wiring attached to the purge unit. Sand all paint off at points and use a tubing cutter where cuts are to be made. See Figure 5 (below) and Figure 6, p. 19.
3. Remove the fasteners connecting the purge unit base to its mounting bracket.
4. Lift the purge unit clear of the chiller and store in a clean, dry area.
Reassemble the purge unit in reverse order when the process is complete.
Figure 5. Purge unit
CVHE-SVN04D-EN 19
Compressor/Motor Disassembly
Compressor Motor Assembly Removal
NOTICE
Doweling Must Be Completed Prior to Disassembly!
The compressor motor assembly must not be removed from the chiller unless special doweling has been installed at the factory. Doweling must be installed to prevent the interstage casings from shifting. If the compressor/motor assembly is lifted without doweling installed, the internal alignment may shift. It would then be necessary to disassemble and then reassemble the compressor making sure that all internal clearances and specifications are proper. If the internal components shift and the chiller is started, serious compressor damage could result. If doweling is not factory installed, and it is necessary to install doweling, contact the local Trane Service Company. The compressor discharge flange and mounting foot are also doweled at the factory to provide proper alignment during reassembly.
Figure 7 (below) through Figure 9, p. 20 show factory-installed compressor doweling. If components are not factory doweled, doweling must be installed before proceeding. Contact the local Trane Service Company.
Figure 6. Purge unit detail
Figure 7. Compressor dowelings on casings
20 CVHE-SVN04D-EN
Compressor/Motor Disassembly
1. Disconnect the inlet vane linkage.
a. Disconnect the rod end bearings connecting the inlet vane operator levers to the guide vane links as in Figure 10, p. 21 and Figure 11, p. 21. Leave the rod end bearing connecting the guide vane links to the main drive levers attached.
Note: Do not rotate the rod end bearings on the shaft as this will alter the inlet guide vane operations and compressor performance.
b. Remove the cotter pin securing the vane operator stud to the vane drive and slide the stud out of the main drive. See Figure 12, p. 21.
c. Remove the hex head bolts securing the vane drive support assemblies to the compressor castings and remove the main drive and inlet vane levers from the compressor as a unit. See Figure 12, p. 21.
d. Remove the hex head bolts securing the vane actuator assembly to the compressor and remove the actuator assembly from the compressor.
Figure 8. Compressor doweling on foot
Figure 9. Compressor doweling on discharge flange
CVHE-SVN04D-EN 21
Compressor/Motor Disassembly
Figure 10. Vane actuator level on suction cover
Figure 11. Vane actuator level on interstage
Figure 12. Vane actuator operator mechanism
22 CVHE-SVN04D-EN
Compressor/Motor Disassembly
� WARNING
Contains Refrigerant!
System contains oil and refrigerant and may be under positive pressure. Recover refrigerant to relieve pressure before opening the system. See unit nameplate for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could result in death or serious injury or equipment damage.
2. Disconnect all external vent lines, motor cooling supply and drain lines, and oil supply and drain lines which are connected to the compressor and compressor motor. Sand all paint off the points where cuts are to be made. Use a tubing cutter to insure that cuts are smooth and square. Figure 13 (below) and Figure 14, p. 23 illustrate these lines. Couplings will be used to reconnect the lines when reassembling the chiller. Cap open lines to prevent entry of foreign material.
Figure 13. Lubrication system supply, drain, and vent lines
CVHE-SVN04D-EN 23
Compressor/Motor Disassembly
3. Remove the control panel if necessary. Also, disconnect and remove the unit mounted starter, if so equipped. See “Control Panel Removal,” p. 27 for instructions.
4. Remove the economizer vent pipe flange bolts at the compressor connection. See “Economizer Removal,” p. 25 for instructions.
� WARNING
Heavy Objects!
Each of the cables (chains or slings) used to lift the unit must be capable of supporting the entire weight of the component. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even component lift. Other lifting arrangements may cause equipment or property-only damage. Failure to properly lift component could result in death or serious injury.
5. Consult with a rigging specialist before removing the compressor assembly. Employ rigging specialist procedures when removing compressor assembly.
There are two styles of suction elbows, a 90° elbow and a three-piece elbow, that can be found in the disassembly process.
� WARNING
Improper Use of Elbow Lifting Tab!
Do not lift chiller using elbow lifting tab. Elbow lifting tab and approved clevis are used ONLY when removing elbow from chiller. Using the elbow lifting tab to lift chiller could result in chiller dropping which could result in death, serious injury, or equipment damage.
6. Remove the suction elbow.
a. Use a sling to support the 90° elbow style suction elbow. Apply slight lifting pressure.
Figure 14. Lubrication system motor cooling lines
24 CVHE-SVN04D-EN
Compressor/Motor Disassembly
b. Three-piece suction elbows have a lifting tab. You will need a lifting clevis to remove the elbow. A Crosby screw pin shackle, model S-209, stock number 1018482 with a 5/8” pin is acceptable as shown in Figure 15.
c. Remove the bolts from the control mounting bracket on the back of the control panel.
d. Remove the suction elbow bolts at the compressor and evaporator connections.
e. Lift the suction elbow from the chiller being careful to not damage flange surface.
f. Install protective covers on the evaporator and compressor connections. Plastic secured with duct tape makes an adequate cover if no heavy objects are set on the openings.
7. Support the compressor/motor assembly as indicated by the rigging specialist (see Step 5, p. 23). Do not lift the assembly; instead support the assembly to prevent it from slipping as the compressor foot and discharge connection flange bolts are removed.
8. Remove the compressor/motor assembly. Remove the locating dowel pins from the compressor foot and discharge flange connections shown in Figure 8, p. 20 and Figure 9, p. 20. Remove the nut on the dowel pin, place a bushing on the pin and then reinstall the nut.
Figure 15. Lifting clevis on the suction elbow lifting tab (three-piece elbow style)
CVHE-SVN04D-EN 25
Compressor/Motor Disassembly
Compressor Motor Mount Disassembly
If additional vertical clearance is required, the height of the compressor motor mount can be reduced. Use the following procedure:
1. Before cutting off the motor mount, first fabricate a 1/4-inch steel backing plate.
a. Cut the backing plate to shape and clamp it to the motor mount.
b. Drill four 1/4-inch holes through the motor mount and the backing plate as shown in Figure 16. These holes with bolts or roll pins installed will be used to align the components during reassembly.
c. Remove the backing plate.
2. Using an oxyacetylene torch, cut the mount as shown in Figure 16.
During reassembly, use the backing plate with bolts or roll pins to locate the pieces properly. After the pieces are located, Trane recommends welding the mount and backing plate in place.
Economizer Removal
� WARNING
Heavy Objects!
Each of the cables (chains or slings) used to lift the unit must be capable of supporting the entire weight of the component. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even component lift. Other lifting arrangements may cause equipment or property-only damage. Failure to properly lift component could result in death or serious injury.
Figure 16. Motor support detail
Cut Here
Compressor Motor
1/4-inch Steel Backing Plate
Alignment Bolt Holes
26 CVHE-SVN04D-EN
Compressor/Motor Disassembly
� WARNING
Contains Refrigerant!
System contains oil and refrigerant and may be under positive pressure. Recover refrigerant to relieve pressure before opening the system. See unit nameplate for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could result in death or serious injury or equipment damage.
Use the following steps to remove the economizer if additional horizontal clearance is required.
1. Support the weight of the economizer with a movable floor jack. Do not lift the economizer; simply support it. Economizer weights are provided in Table 10, p. 15. It is recommended that larger size economizers be lifted using overhead rigging.
2. If the unit has insulation, remove the insulation and loosen the bolts on the condenser liquid line flange. See Figure 17. Do not remove the bolts at this time. Cut the motor cooling drain line(s) if present and cut entering and leaving 5/8 inch OD copper oil cooler lines. Refer to Figure 13, p. 22.
3. Loosen the bolts on the evaporator liquid line flange. This connection is near the bottom of the evaporator. See Figure 17. Do not remove the bolts at this time.
4. Economizers are connected to the condenser shell via a bolted flange. See Figure 22, p. 31. Remove the bolts at this flanged connection.
5. Loosen the economizer vent pipe bolts which secure the vent pipes to the compressor interstage castings (unless the compressor has already been removed to gain vertical clearance.)
6. Secure economizer with appropriate rigging.
7. Remove the bolts from the condenser and evaporator liquid line connection flanges. Adjust the floor jack as necessary to support the weight of the economizer.
8. Remove the economizer vent pipe flange bolts to loosen the economizer. When the bolts are free, back the economizer away from the chiller. The economizer may tend to rotate off the jack towards the chiller. Be prepared to offset the rotation.
9. Remove the economizer orifice plates and mark them so they are reinstalled in their original position. The orifice with the greatest number of holes is to be located between the economizer and the evaporator. The orifice with fewer holes is to be located between the condenser and economizer.
10. Move the economizer away from the chiller and set it on a pallet. Cover all openings to prevent the entry of foreign material into the economizer, condenser and compressor.
Figure 17. Condenser liquid line flange
CVHE-SVN04D-EN 27
Compressor/Motor Disassembly
11. Use the reverse order to reassemble the economizer on the chiller. Be sure to install new gaskets at the appropriate joints.
12. Torque all bolts to specifications. Consult with your Trane service group for specific torques for your economizer design.
AdaptiView Display Arm Removal
� WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.
Note: For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN or PROD-SVB06A-FR
Use the following steps to remove the AdaptiView™ display arm if additional clearance is required.
1. Cut tie wraps holding wires inside of control arm and remove wires from arm.
2. Remove 3-3/8” bolts from angle bracket attached to the control panel mounting bracket.
3. Use the reverse order to re-attach the arm to the control panel mounting bracket.
Control Panel Removal
� WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.
Note: For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN or PROD-SVB06A-FR
Use the following steps to remove the control panel if additional horizontal clearance is required.
1. Mark and disconnect incoming wiring to the control panel.
2. Remove the bolts from the bottom of the panel which secure the panel to the lower mounting bracket.
3. Loosen the bolts on the back of the panel which secure the panel to the top (suction elbow) mounting bracket. Refer to Figure 18, p. 28.
28 CVHE-SVN04D-EN
Compressor/Motor Disassembly
4. Two people will be needed to lift the panel clear of the chiller. Refer to Table 10, p. 15 for control panel weight. Steady the panel as the top retaining bolts are removed. Then lift the panel clear. Store the panel in a clean dry area.
5. Use the reverse order to reassemble the control panel.
Unit Mounted Starter Removal
Additional horizontal and vertical clearances may be obtained by removing the unit mounted starter on chillers so equipped. See Figure 19 (below) and Figure 20, p. 29.
Figure 18. Control panel mounting bracket
Figure 19. Unit mounted starter
CVHE-SVN04D-EN 29
Compressor/Motor Disassembly
The following procedure assumes the chiller is new and has never been installed and therefore there is no electrical power connected to the chiller. If there is power to the unit, follow proper lockout/tagout procedures, and any other applicable safety regulations regarding electric power.
� WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.
Note: For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN or PROD-SVB06A-FR
1. Mark and disconnect the power wiring at the compressor motor terminal lugs inside the starter panel.
2. Mark and disconnect control wiring entering the starter panel. Remove the control wiring conduit from the starter panel.
3. Remove the bolts securing the bottom of the starter to the brackets on the evaporator.
4. To move the starter panel away from the chiller, it is recommended that a fork truck be used. Position the truck so that it is ready to take up the weight of the starter panel. The panel is top heavy and must be adequately secured before moving. Refer to Table 12, p. 16 for starter weights.
�WARNING
Heavy Objects!
Always place, assemble, and suspend modules/subassemblies one at a time. Placing, assembling, and/or suspending more than one module/subassembly at a time could result in death, serious injury, or equipment damage.
5. Loosen the bolts which hold the starter to the flange on the motor. Steady the starter panel as the retaining bolts are removed because the panel will tip forward. See Figure 19, p. 28.
Figure 20. Starter mounting bracket
30 CVHE-SVN04D-EN
Compressor/Motor Disassembly
6. Support the weight of the starter panel with the fork truck and carefully remove the starter panel from the chiller. Store the panel in a clean dry area free of any corrosive agents. When ready, reassemble the panel on the chiller in reverse order.
Condenser/Evaporator Disassembly
After the compressor assembly has been removed on separable shell units, the condenser and evaporator shells can be taken apart at flanged connections to reduce the horizontal clearance required for the chiller installation.
� WARNING
Heavy Objects!
Each of the cables (chains or slings) used to lift the unit must be capable of supporting the entire weight of the component. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even component lift. Other lifting arrangements may cause equipment or property-only damage. Failure to properly lift component could result in death or serious injury.
1. Ensure that condenser and evaporator shells are securely supported on level ground. If not, shim under the bases.
2. Support the condenser with rigging using the lifting holes on the tube sheets. See Figure 21. Do not lift the shell, simply support it to avoid slipping as the bolts are removed from the connecting flange.
3. Remove the bolts from the flanges connecting the Evaporator tube sheet and Condenser Shell support (see Figure 22, p. 31). Then remove the bolts from the flanges connecting the shells.
Note: Some small shell combinations do not have flanged connections between shells.
4. Remove the two dowel pins located in the flange on each end of the shell tube sheet connections and lift the condenser clear of the evaporator.
5. Reassemble the evaporator and condenser shells in the reverse order.
6. Torque all bolts to specifications listed in Table 13, p. 34.
Figure 21. Separable shell unit (end view)
32 CVHE-SVN04D-EN
Compressor/Motor Disassembly
Disassembly of Chillers with Options
Heat Recovery
Use the following steps when disassembling chillers with auxiliary or heat recovery condenser shells to reduce the vertical clearance required for the chiller installation.
� WARNING
Heavy Objects!
Do not use cables (chains or slings) except as shown. Each of the cables (chains or slings) used to lift the unit must be capable of supporting the entire weight of the unit. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even unit lift. Other lifting arrangements may cause equipment or property-only damage. Failure to properly lift unit could result in death or serious injury. See details below.
� WARNING
Contains Refrigerant!
System contains oil and refrigerant and may be under positive pressure. Recover refrigerant to relieve pressure before opening the system. See unit nameplate for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives.
Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could result in death or serious injury or equipment damage.
1. Support the auxiliary or heat recovery condenser with rigging using the lifting holes on the tube sheets. Do not lift the shell; simply support it to avoid slipping as the bolts are removed from the connecting flanges.
2. Remove the bolts from the flanges on the interconnecting piping and flanges connecting the auxiliary heat recovery condenser and condenser tube sheets.
3. Remove the bolts from the flanges on the interconnecting piping and the flanges connecting the shells.
4. Lift the condenser clear of the unit.
5. Reassemble the condenser in the reverse order. Install new gaskets at the appropriate joints.
6. Torque all bolts to torque specifications listed in Table 13, p. 34.
7. Remove and coil up sensors.
Free Cooling
Use the following steps on free cooling units to reduce the vertical clearance required for chiller installation.
1. Support the piping and free cooling valve between the condenser and suction elbow with rigging similar to that used for removing the suction elbow. Do not lift the piping; simply support it to avoid slipping as the bolts are removed from the connecting flanges. (Typical rigging for lifting the suction elbow can be seen in Figure 15, p. 24.)
2. Remove the bolts from the flanges.
3. Lift the piping clear of the unit.
4. Reassemble the piping in the reverse order. Install new gaskets at the appropriate joints.
5. Torque all bolts to torque specifications listed in Table 13, p. 34.
CVHE-SVN04D-EN 33
Compressor/Motor Reassembly
It is important to remove used O-rings and gaskets and clean joints before reassembling the compressor with new O-rings and gaskets. All necessary replacement O-rings and gaskets are supplied by the factory when the compressor doweling or separable shell options are ordered.
Use the following procedure to reattach the compressor/motor assembly to the chiller.
1. Remove the protective covers on all compressor, condenser, and evaporator connections. Clean all mating surfaces using Loctite® “Chisel” cleaner or CRC® Industrial Gasket Remover. Completely remove old sealing compound from O-ring grooves. Use Loctite “N” primer for final surface preparation.
2. Refer to CTV-SB-66F (General Service Bulletin: CenTraVac O-Ring and Flange Sealant), or the most recent version, for proper installation of gaskets, O-Rings, and Loctite sealant. Install a new O-ring on the compressor discharge connection mating surfaces. Use Loctite 515 “Gasket Eliminator” to lubricate the O-ring and provide additional sealing. This is the only sealing compound recommended by Trane for use on O-ring joints. To use this sealing compound, apply a light bead (approximately 1/8” in diameter) to the O-ring groove, insert the O-ring and then apply a light bead to the O-ring. Also apply a 1/8” bead of sealing compound between the O-ring groove and the bolt hole circle. The parts can now be assembled.
3. Lift the compressor/motor assembly into place. Insert the bolts in the compressor foot and discharge flange connections. Before tightening any of these bolts, reinstall the dowel pins in the compressor foot and discharge flange.
4. Tighten the compressor foot and discharge flange bolts. See Table 13, p. 34 for bolt torque specifications.
5. Install and tighten the motor mount bolts. See Table 13, p. 34 for bolt torque specifications.
6. Remove the lifting equipment.
7. Set up dial indicators on the compressor end of the compressor/motor assembly. See Figure 23. The dial indicators are used to monitor horizontal and vertical movement of the compressor/motor assembly when the suction elbow retaining bolts are tightened. Support the dial indicators from the condenser or from a floor stand.
Figure 23. Suction elbow flange bolts
34 CVHE-SVN04D-EN
Compressor/Motor Reassembly
8. Clean the suction elbow flange surfaces and O-ring grooves per Step 1, p. 33. For the evaporator to suction elbow joint, use Loctite® 515 per Step 2, p. 33. For the suction elbow to compressor joint, use 1/8” GORE-TEX® Joint Sealant placed approximately 1/8” in board of the O-ring groove. This is used in addition to the O-ring. As an option, Loctite 515 may be used in place of GORE-TEX. However, great care must be taken to prevent the sealant from entering the first stage IGV housing. Refer to CTV-SB-66F (General Service Bulletin: CenTraVac O-Ring and Flange Sealant), or the most recent version.
9. Lift the suction elbow into place using a sling or chain-fall hoist.
10. Install the suction elbow retaining bolts.
11. Tighten the retaining bolts only “hand tight”. Tighten two retaining bolts, 180 degrees apart at the compressor connection. Then tighten two bolts, 180 degrees apart at the evaporator connection. Alternate between connections until all retaining bolts are tight. Monitor the dial indicators to insure that there is no more than 0.010 inches of compressor movement. If there is more movement than this, loosen all of the bolts, “zero” the dial indicators and repeat the procedure. Figure 23, p. 33 illustrates the bolt tightening sequence.
12. Reconnect the economizer vent pipes. Be sure to clean the mating surfaces and use new gaskets on the connections. Tighten the flange bolts just enough so that the gasket material just begins to extrude from between the flanges.
13. Reinstall all other chiller components which were removed. Reconnect the inlet vane linkages.
14. Torque all bolts to specifications listed in Table 13.
15. Reconnect the previously cut compressor/motor oil supply and return lines and the motor cooling lines using the factory-supplied couplings.
Table 13. Bolt torques
Non-Gasketed Joints Bolt TorquesBolt Size (in) Torque (ft·lb)1/2 705/8 1503/4 250
All Other Metal Joints (O-Ring Joins) Shall Use the Following TorquesTorque (ft·lb)
Bolt Size (in) Min. Max.1/4 5 75/16 11 153/8 22 271/2 55 755/8 120 1653/4 200 2801 400 550
All Joints with Flat Elastomeric Gaskets Shall Use the Following Bolt TorqueTorque (ft·lb)
Bolt Size (in) Min. Max.5/16 8 123/8 12 181/2 33 505/8 70 903/4 105 155
CVHE-SVN04D-EN 35
Compressor/Motor Reassembly
Brazing
� WARNING
Hazard of Explosion and Deadly Gases!
Never solder, braze or weld on refrigerant lines or any unit components that are above atmospheric pressure or where refrigerant may be present. Always remove refrigerant by following the guidelines established by the EPA Federal Clean Air Act or other state or local codes as appropriate. After refrigerant removal, use dry nitrogen to bring system back to atmospheric pressure before opening system for repairs. Mixtures of refrigerants and air under pressure may become combustible in the presence of an ignition source leading to an explosion. Excessive heat from soldering, brazing or welding with refrigerant vapors present can form highly toxic gases and extremely corrosive acids. Failure to follow all proper safe refrigerant handling practices could result in death or serious injury.
Except as noted below, braze with the following filler metals:
• Braze all copper-to-copper joints with A.W.S. BcuP-6 filler metal.
• Braze all copper-to-brass joints with A.W.S. BcuP-6 filler metal using white or black brazing flux.
• Braze all other joints with A.W.S. Bag-28 filler metal.
Bleed dry nitrogen through the lines while brazing to prevent the formation of oxides which can contaminate the oil and refrigerant systems.
Note: Use silver soldering with 96% Sn-4% Ag (for example, J.W. Harris Co. Stay Brite®) to replace brazing when the heat from brazing would be detrimental to the immediate or nearby parts.
Examples:
1. Joints next to threaded joints in which the copper or brass threads become too soft and/or Loctite® loses its sealing capability due to excess heat.
2. Joints next to valves in which the valves cannot be taken apart or are not recommended for brazing.
Final Installation Procedures
After the chiller has been moved to the equipment room and reassembled, complete the final installation procedures (including piping, wiring, evacuation, leak testing, and charging). The chiller may then be started under the supervision of a Trane Service engineer. For additional information regarding compressor disassembly and reassembly, refer to CVHE-SB-10B (General Service Bulletin: Compressor Doweling), or the most recent version.
www.trane.com
For more information, contact your local Trane office or e-mail us at comfort@trane.com
Literature Order Number CVHE-SVN04D-EN
Date July 2009
Supersedes CVHE-SVN04C-EN (January 2008)
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. Only qualified technicians should perform the installation and servicing of equipment referred to in this literature.
p:\09projects\09096hya-mia\wp\submittals\m-01 cooling tower.docx
Date: October 29, 2009 Submittal #: M01
Re: Hyatt Regency Miami
Central Chilled Water Plant and Cooling
Tower Design
G/BA #09096
Equipment: Cooling Towers
Following are the review comments for the above referenced shop drawing submittal. Unless noted otherwise, these comments
ARE NOT marked on the attached individual submittals, but should be incorporated as if the comments were marked on the
submittals.
1. Provide equalizer connections as shown on attached drawing. Provide revised drawing for record.
2. Provide spare parts including one set of matched fan belts, three spray nozzles for each cell, one gasket for each
access door, one valve seat for each make-up valve, and one high flow educator for each cell.
3. Provide warranty certificate of five year parts and labor coverage per specification for entire cooling tower package
including fan drive and motor.
4. Towers shall have shipping splits to allow for helicopter lift with weight not to exceed 4,500 lbs per section.
5. Contact Tim Duncan at Hyatt Regency Miami 786 236.3376 prior to shipping to confirm shipping dates and delivery
address.
SHOP DRAWING REVIEW
ENGINEER‒SやREVIEW CONTRACTOR‒S RESPONSE REQUIREMENTS
COMPLIES WITH DESIGN INTENT NONE
COMMENTS NOTED X RESPONSE TO ENGINEER IN WRITING X
REJECTED RESUBMIT
Engineer‒sやReviewやisやonlyやconformanceやwithやtheやdesignやconceptやofやtheやProjectやandやforやcomplianceやwithやtheやinformation given in the contract documents, not including dimensions, sizes, quantities, installation
instructions, calculations, fabrication processes, specified performance criteria, materials, coordination of the
work depicted with that of other trades, or the means, methods, techniques, sequences or procedures of
construction utilized to perform the work depicted or to safety programs or precautions incident thereto.
Where the Contractor is required by the Contract Documents to professionally certify to the work depicted,
Grumman/Butkus shall be entitled to rely on the contractors having done so, whether or not a professional
seal or other indication of certification appears.
Submittal No. M-01 Date 10/28/09 By Matthew S. Butkus
Grumman/Butkus Associates Evanston, IL 847 328.3555
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PERFORMANCE AND MECHANICAL SPECIFICATIONS
Date 9/9/2009
CAPACITY
INLET PRESSURE:
FAN MOTOR:
CUSTOMER P.O.
UNIT:
ENGINEER
CUSTOMER
PROJECT
EVAPCO SERIAL NO.
E.W.B.OUTIN
ELEC. SPEC.
Hyatt Regency Miami
Grumman Butkus
Grumman/Butkus
(1) USS-312-154 Cooling Tower
72323 9-369457
460/3/60
4371 GPM 98.7 °F 86.7 °F 81 °F
(3) 25 (Inverter Duty) HP
1.8 PSIG DRIVES SIZED FOR 0" ESP.
EVAPCO® USS COOLING TOWERS
UNIT TYPE Factory assembled, induced draft, counterflow cooling tower.
CONSTRUCTION All cold water basin components including vertical supports and air inlet louver frames are constructed of Type 316 Stainless Steel. Type 316 Stainless Steel casing, channels and angle supports. Fan cowl is constructed of stainless steel.
IBC COMPLIANCE The unit structure has been designed, analyzed, and constructed in accordance with the latest edition of International Building Code (IBC) Regulations for seismic loads up to 5.12g and wind loads up to 145psf.
MAKE UP FLOAT VALVE ASSEMBLY*
Brass float valve with adjustable plastic float.
PAN STRAINER* All stainless steel construction with large area removable perforated screens.
ACCESS Hinge mounted door in the upper casing for fan drive and water distribution system access. Removable louver panels on all four sides of the unit for pan and sump access.
FAN SHAFT Solid shaft of ground and polished steel. Exposed surface coated with rust preventative.
FAN SHAFT BEARINGS Heavy-duty, self-aligning ball type bearings with extended lubrication lines to grease fittings located on access door frame. Bearings are designed for a minimum L-10 life of 75,000 hours.
FANS Fans are axial propeller type constructed of aluminum alloy and statically balanced. The fan is installed in a closely fitted cowl with venturi air inlet. Fan screens are stainless steel and have stainless steel frames bolted to the fan cowl.
FAN MOTOR Totally enclosed ball bearing type electric motor(s) suitable for moist air service. Motor(s) are 1.15 service factor design.
Page 1 of 2
FAN DRIVE The fan drive is a multi-groove, solid back, reinforced neoprene V-belt type with taper lock sheaves designed for 150% of the motor nameplate horsepower. Fan and motor sheaves are constructed of aluminum alloy.
FILL Polyvinyl Chloride (PVC) of cross-fluted design. PVC sheets are bonded together for strength and durability. Fill is self-extinguishing for fire resistance, has a flame spread of 5 under A.S.T.M. designation E-84-81a, and is resistant to rot, decay and biological attack.
WATER DISTRIBUTION SYSTEM Precision molded ABS spray nozzles with a large orifice to eliminate clogging. Spray header and branches are Schedule 40 Polyvinyl Chloride (PVC) for corrosion resistance with stainless steel connection to attach external piping.
ELIMINATORS The eliminators are constructed entirely of Polyvinyl Chloride (PVC) in easily handled sections. Design incorporates three changes in air direction and limits the water carryover to a maximum of 0.001% of the circulating water rate.
AIR INLET LOUVERS The air inlet louvers are constructed from UV inhibited polyvinyl chloride (PVC) and incorporate a framed interlocking design that allows for easy removal of louvers for access to the entire basin area for maintenance. The louvers have a minimum of two changes in air direction and are of a non-planar design to prevent splash-out, block direct sunlight and debris from entering the basin. (Patent Pending)
*OMITTED ON UNITS FOR REMOTE SUMP OPERATION
SPECIAL REMARKS:
• Unit(s) to be supplied with Baldor Inverter Duty fan motor(s).
• (3) 10 in ASA Flanged Bolt Pattern equalizer connection(s).
• External Service Platform(s) with Vertical Ladder(s).
• Safety Cage(s) provided for ladder(s).
• 5 ft extension(s) provided with safety cage(s) and ladder(s).
• Delete flume box(es).
• Motor Davit and Base.
• Unit provided with Vibration Cutout Switch(es), mounted (wiring and sensitivity adjustment by others).
• Unit provided with Schedule 80 PVC Sump Sweeper piping consisting ofone (1) inlet and one (1) outlet connection per pan section with high flow eductors.
• IBC Compliant up to 5.12g.
• Louver Access Door(s).
• Spare Parts to include 3 Nozzles, 1 Belt, and 1 Valve Seat per cell.
• Independent Cell Operation.
Evapco Serial Number: 9-369457 Page 2 of 2
EVAPCO, INC.UNIT MODEL # DWG. # SERIAL #DATEREV.SCALE
SHIPPINGWEIGHT
OPERATINGWEIGHT
HEAVIEST SECTIONWEIGHT
NO. OF SHIPPING SECTIONS
(3) 3 [80] FPTOVERFLOW
(3) 3 [80] FPTDRAIN
(3) 2 [50] MPTMAKE-UP
ACCESS DOORNOTES:1. (M)- FAN MOTOR LOCATION2. HEAVIEST SECTION IS UPPER SECTION3. MPT DENOTES MALE PIPE THREAD FPT DENOTES FEMALE PIPE THREAD BFW DENOTES BEVELED FOR WELDING4. +UNIT WEIGHT DOES NOT INCLUDE ACCESSORIES (SEE ACCESSORY DRAWINGS)5. MAKE-UP WATER PRESSURE 20 psi MIN [137 kPa], 50 psi MAX [344 kPa]
98 1/42494
1122846
17'-6 1/4"5340
54'-5"16586
11'-10"3607
54'-5"16586
ACCESS DOOR
7178
1082743
2075258
210 3/45353
2165486
2 1/264
3 5/892
8 1/2216
16 7/8429
25 1/4641
1453683
(3) 10 [250] BFW/GVDOUTLET
(3) 10 [250] BFW/GVDINLET
251
1082743
ACCESS DOOR
11'-10"3607
3/810
FACE 2
PLAN VIEW
FACE 1
FACE 2 FACE 1
18457
24 1/8613
(3)10[250] ASA BOLT PATTERNBOTTOM EQUALIZER
COOLING TOWER USS-312-154 NTS T3125436-DRB-009 - 9/9/09 9-369547
35580 lbs+ [16139] kg+ 63390 lbs+ [28753] kg+ 8020 lbs+ [3638] kg+ 6
EVAPCO, INC.TITLE DWG. #UNIT:
NOTES:
MAXIMUM DEFLECTION OF BEAM UNDER UNIT TO BE 1/360 OF UNIT LENGTH
DEFLECTION MAY BE CALCULATED BY USING 55% OF THE OPERATING WEIGHT AS
SUPPORT BEAMS AND ANCHOR HARDWARE ARE TO BE FURNISHED BY OTHERS.
BEAMS MUST BE LOCATED UNDER THE FULL LENGTH OF THE PAN SECTION.
A UNIFORM LOAD ON EACH BEAM. SEE CERTIFIED PRINT FOR OPERATING WEIGHT.
BEAMS SHOULD BE SIZED IN ACCORDANCE WITH ACCEPTED STRUCTURAL PRACTICES.
2.
4.
3.
1.
SUPPORTING BEAM SURFACE MUST BE LEVEL. DO NOT LEVEL THE UNIT BYPLACING SHIMS BETWEEN THE UNIT MOUNTING FLANGE AND THE SUPPORTING BEAM.
5.
ANCHOR HARDWARE TO BE ASTM - A490 5/8" [16mm] BOLT OR EQUIVALENT.
ANCHORING ARRANGEMENT SHOWN HAS A MAXIMUM WIND RATING OF 145 PSF [6.94 KPa] ON CASED VERTICAL SURFACES.6.
THE FACTORY RECOMMENDED STEEL SUPPORT CONFIGURATION IS SHOWN.7.CONSULT THE FACTORY FOR ALTERNATE SUPPORT CONFIGURATIONS.UNIT SHOULD BE POSITIONED ON STEEL SUCH THAT THE ANCHORING HARDWARE FULLY8.PENETRATES THE BEAM'S FLANGE AND CLEARS THE BEAM'S WEB.
ALL 12 X 54 MODELS ARE MULTIPLE CELL UNITS. OPERATING WEIGHT OF EACH CELL IS FOUND9.BY DIVIDING TOTAL OPERATING WEIGHT BY THE NUMBER OF CELLS.
WHEN VIBRATION ISOLATION IS REQUIRED FOR MULTIPLE CELL UNITS, THE VIBRATION ISOLATORS ( BY OTHERS)10.MUST BE LOCATED UNDER THE SUPPORTING STEEL BEAMS AND NOT BETWEEN THE SUPPORTING STEEL BEAMS AND THE UNIT.
NOT TO EXCEED 1/2" [13mm].
STEEL SUPPORT CONFIGURATION 12x54 INDUCED DRAFT UNITS SL5AA1254-DB
TYPICAL END VIEW
UNITMOUNTINGHOLE
13/1621
1 5/841
C/L OFUNIT LOAD
(108)O 3/4" [19mm]MOUNTING HOLES
PLAN VIEW
UNIT OUTLINE
13/1621
140 3/83566
C/L OF MOUNTING HOLES
13/1621
54'-5"16586
11'-10"3607
2 13/1671
2 13/1671
25 1/4641
25 1/4641
251
251251
251
17 3/8441
17 3/8441
45 15/161167
45 15/161167
2 13/1671
376
251
2 13/1671
2 13/1671
25 1/4641
25 1/4641
251
251
251
251
17 3/8441
17 3/8441
45 15/161167
45 15/161167
2 13/1671
376
2 13/1671
2 13/1671
376
376
9 5/8244
9 5/8244
376
2 13/1671
45 15/161167
17 3/8441
251
251
25 1/4641
2 13/1671
9 5/8244
2 13/1671
25 1/4641
251251
17 3/8441
45 15/161167
2 13/1671
376
251
251
EVAPCO, INC.TITLE DWG. #UNIT:
NOTES:
MAXIMUM DEFLECTION OF BEAM UNDER UNIT TO BE 1/360 OF UNIT LENGTH
DEFLECTION MAY BE CALCULATED BY USING 55% OF THE OPERATING WEIGHT AS
SUPPORT BEAMS AND ANCHOR HARDWARE ARE TO BE FURNISHED BY OTHERS.
BEAMS MUST BE LOCATED UNDER THE FULL LENGTH OF THE PAN SECTION.
A UNIFORM LOAD ON EACH BEAM. SEE CERTIFIED PRINT FOR OPERATING WEIGHT.
BEAMS SHOULD BE SIZED IN ACCORDANCE WITH ACCEPTED STRUCTURAL PRACTICES.
2.
4.
3.
1.
SUPPORTING BEAM SURFACE MUST BE LEVEL. DO NOT LEVEL THE UNIT BYPLACING SHIMS BETWEEN THE UNIT MOUNTING FLANGE AND THE SUPPORTING BEAM.
5.
ANCHOR HARDWARE TO BE ASTM - A490 5/8" [16mm] BOLT OR EQUIVALENT.
ANCHORING ARRANGEMENT SHOWN HAS A MAXIMUM WIND RATING OF 145 PSF [6.94 KPa] ON CASED VERTICAL SURFACES.6.
THE FACTORY RECOMMENDED STEEL SUPPORT CONFIGURATION IS SHOWN.7.CONSULT THE FACTORY FOR ALTERNATE SUPPORT CONFIGURATIONS.UNIT SHOULD BE POSITIONED ON STEEL SUCH THAT THE ANCHORING HARDWARE FULLY8.PENETRATES THE BEAM'S FLANGE AND CLEARS THE BEAM'S WEB.
ALL 12 X 54 MODELS ARE MULTIPLE CELL UNITS. OPERATING WEIGHT OF EACH CELL IS FOUND9.BY DIVIDING TOTAL OPERATING WEIGHT BY THE NUMBER OF CELLS.
WHEN VIBRATION ISOLATION IS REQUIRED FOR MULTIPLE CELL UNITS, THE VIBRATION ISOLATORS ( BY OTHERS)10.MUST BE LOCATED UNDER THE SUPPORTING STEEL BEAMS AND NOT BETWEEN THE SUPPORTING STEEL BEAMS AND THE UNIT.
NOT TO EXCEED 1/2" [13mm].
STEEL SUPPORT CONFIGURATION 12x54 INDUCED DRAFT UNITS SL5AA1254-DB
TYPICAL END VIEW
UNITMOUNTINGHOLE
13/1621
1 5/841
C/L OFUNIT LOAD
(108)O 3/4" [19mm]MOUNTING HOLES
PLAN VIEW
UNIT OUTLINE
13/1621
140 3/83566
C/L OF MOUNTING HOLES
13/1621
54'-5"16586
11'-10"3607
2 13/1671
2 13/1671
25 1/4641
25 1/4641
251
251251
251
17 3/8441
17 3/8441
45 15/161167
45 15/161167
2 13/1671
376
251
2 13/1671
2 13/1671
25 1/4641
25 1/4641
251
251
251
251
17 3/8441
17 3/8441
45 15/161167
45 15/161167
2 13/1671
376
2 13/1671
2 13/1671
376
376
9 5/8244
9 5/8244
376
2 13/1671
45 15/161167
17 3/8441
251
251
25 1/4641
2 13/1671
9 5/8244
2 13/1671
25 1/4641
251251
17 3/8441
45 15/161167
2 13/1671
376
251
251
NOTES:
REMOVABLE DAVIT
M = MOTOR A.
DAVIT IS DESIGNED FOR RAISING OR LOWERING EVAPCOFAN MOTORS OR FANS AND GEARS AS UNIT ISEQUIPPED. DO NOT USE FOR ANY OTHER PURPOSE.
B.
DAVIT IS DESIGNED TO PIVOT FREELY AND CAN BEREMOVED FROM ITS MOUNTING BASE FOR STORAGE.
C.
DIMENSIONS LISTED AS FOLLOWS: ENGLISH [METRIC] IN [mm]
D.MDAITTVW-DA
43 3/4 [1111] STANDARD FAN75 3/4 [1924] SUPER LOW SOUND FAN OR HOOD OPTION62 3/4 [1594] GEAR DRIVE
A
A
MOUNTING BRACKET
MOUNTING CHANNEL
3/8Ø BOLT
3/8Ø FLATWASHER3/8Ø FLATWASHER
3/8Ø NUT
3/8Ø LOCKWASHER
MOUNTING BRACKET
MOUNTING BRACKET
MOUNTING BRACKET
MOUNTING CHANNEL(SHIPS LOOSE)
ASSEMBLY ARRANGEMENT(TYPICAL)
SECTION A-A
400LBMAX
1000LBMAX
M
12 X 12/14/18/20 AT2, ATC/W-B, ESWA, REP
TITLE UNIT:
EVAPCO, INC.DWG. #
PLT3MT54-04
H
39 3/81000
36 1/4921
65 1/21664
254 3/46471
65 1/21664
473 1/412021
65 1/21664
26 3/4679
218 1/25550
463 3/411779
EXTERNAL SERVICE PLATFORM ALL 12/3M X 54 AT COOLING TOWER UNITS
NOTES:1. LADDER AND PLATFORM SHIP LOOSE. FIELD INSTALLATION BY OTHERS IS REQUIRED.2. THE BOTTOM OF THE LADDER DOES NOT EXTEND PAST THE BASE OF THE UNIT. IF THE UNIT IS ELEVATED THEN AN OPTIONAL EXTENDED LADDER PACKAGE SHOULD BE CONSIDERED. (CONSULT FACTORY)3. REFER TO RIGGING PACK FOR LADDER AND PLATFORM MOUNTING INSTRUCTIONS.4. EACH PLATFORM AND LADDER ASSY. WEIGHS 560 LBS. [254KG]
MODEL # H
AT-312-054, 254 139 1/8 [3533]
AT-312-154, 354, 554, 754 151 1/8 [3838]
AT-312-454, 654, 854, 954 163 1/8 [4143]
AT-310-154, 454 126 1/8 [3203]
AT-310-354, 554, 654, 854 138 1/8 [3508]
AT-310-254, 754, 954 150 1/8 [3813]
601524 EXT.
31[787]7' [2134] MIN.
8' [2438] MAX
TITLE DESCRIPTION:
EVAPCO, I NC.DWG. #
VI BRATI ON SWI TCH
ADJUSTMENTADJUST THE SWITCH SO THAT DURING FULL SPEED START-UP AND UNDER NORMAL CONDITIONS, THE CONTACTS DO NOT TRIP.FIRST, WITH THE MOTOR OFF, TURN THE ADJUSTMENT SCREW COUNTER-CLOCKWISE (MORE SENSITIVE DIRECTION) UNTIL THESWITCH TRIPS. NEXT, TURN THE ADJUSTMENT SCREW CLOCKWISE 1/8 TURN (LESS SENSITIVE DIRECTION). RESET THE SWITCH BYDEPRESSING THE PUSH-BUTTON RESET LOCATED ON TOP OF THE SWITCH. START THE MOTOR ON FULL SPEED. IF THE MOTOR TRIPSTHE SWITCH, THEN TURN THE ADJUSTMENT SCREW CLOCKWISE AN ADDITIONAL 1/8 TURN. RESET THE SWITCH AND START THEMOTOR AGAIN. REPEAT THE ABOVE PROCEDURE UNTIL THE MOTOR CONTINUES TO RUN.
SINGLE SPEED V1AU0000-EE
WIRING DIAGRAM:
DPDT
F
FAN
MOTOR
F
SUPPLIED VOLTAGE, 3 PHASE
INCOMING POWER
CIRCUITBREAKER
M1 OL1 1T1
1T2
1T3
SUPPLIED VOLTAGE
H1 H3 H2 H4
X1 X2
X2
OL1
M1
OPTIONALTHERMOSTAT
EVAPCO
SWITCH
HAND
OFF
DOX
AUTOXDO
OFF
VIBRATION
017-00464P
MOTOR
(BY OTHERS)
CONTROL TRANSFORMER
CONTROL VOLTAGE
250 Vac; 1/2 AMP, 125 Vdc; 1/4 AMP, 250 Vdc.
15 AMPS, 125, OR 480 Vac; 1/8 HP, 125 Vac; 1/4 HP,
1. DASHED LINES INDICATE WIRING(BY OTHERS)
NOTES:
SWITCH CONTACT RATING:
F
F
F
F
Certificate of ComplianceAT, USS, UAT, UT Cooling Towers
ATW(B) and ESWA Closed Circuit CoolersATC-E and HTC Evaporative Condensers
Are certified to meet or exceed the Seismic and Wind Load Provisions set forth in the applicable building codes for this project.
These products have been manufactured following all applicable quality assurance programs.
Applicable Building Codes:
IBC 2006
ASCE-7
NFPA 5000
Referenced Report:
VMA-43387
Approval Agency:
VMC Seismic Consulting Group
EVAPCO...Specialists in Heat Transfer Products and Services. ID IBC COC 001
Guarantee of Thermal Performance
EVAPCO® unequivocally guarantees the thermal performance of its equipment as shown on the
certified drawings, when the equipment is installed in accordance with good engineering practice. If
after installation and start-up there is any question regarding thermal performance of the equipment,
at the owner’s request EVAPCO will send its engineers to the jobsite to conduct a performance test.
This test may be observed by the owner and the consulting engineer or by their authorized
representatives. If the results of the evaluation show the equipment to be deficient, EVAPCO will
make the necessary repairs or alterations to correct the deficiency at no cost to the owner. If the
equipment is found to be performing in accordance with its certified drawing, the owner is expected
to reimburse the company for its costs associated with this performance test.
EVAPCO...Specialists in Heat Transfer Products and Services. AOS2636
EXHIBIT 3
Hyatt Hotel Corporation Water Treatment Standards for
HVAC Systems
(Applicable to Base Bid B Only)
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H Y A T T H O T E L C O RPO R A T I O N
Water T reatment Standards
for
H V A C SYST E MS
July 1, 2010
Copyright © 2009 by Homeyer Consulting Services, Inc.
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C O N F ID E N T I A L I T Y ST A T E M E N T
The observations, determinations, and recommendations presented in this document are the work product of HOMEYER CONSULTING SERVICES, INC., are the proprietary and confidential information of HOMEYER CONSULTING SERVICES, INC. (collectively referred to herekpchvgt"cu"ÐEqphkfgpvkcn"KphqtocvkqpÑ+."cpf"ctg"rtqxkfgf"uqngn{"ykvj"vjg"wpfgtuvcpfkpi"cpf"HYATT HOTEL CORPORATIONÓu agreement that:
1. Confidential Information will be treated as such; and 2. Confidential Information will be provided and/or disclosed only to HYATT
HOTEL CORPORATION and its contractors and/or agents solely on a need-to-know basis, with each being apprised of the nature of the Confidential Information, and with each agreement to maintain such in confidence.
This work product will not be copied or re-used in whole or part without the
expressed consent of HOMEYER CONSULTING SERVICES, INC .
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W A T E R T R E A T M E N T ÐDGUV"RTCEVKEGUÑ This document is designed to guide HYATT HOTEL CORPORATION Hotel Engineers to manage the water treatment program in order to protect the associated HVAC Assets from Scale, Corrosion and Biological Growth at their facility. The following standards outline the quality and level of water treatment performance, that is required at all HYATT facilities. It is the intent of the program to set minimum standards that must be maintained by the Hotel Engineer and the Water Treatment Supplier to ensure a safe environment that protects the HVAC systems from scale, corrosion and biological fouling at cost effective price. The program requires that the Hotel Engineers become knowledgeable with regards to the water treatment program and the acceptable ranges for their specific HVAC systems. The Hotel Engineer is responsible for verifying that the Chemical Treatment Supplier complies with all specifications in this standard. The Chemical Treatment Supplier is responsible to educate the Hotel Engineers and protect all treated systems to the best of their ability.
The primary goals, in no order of preference, of the service-oriented, water treatment program are as follows:
Minimize or eliminate safety hazards and chemical handling by HOTEL personnel.
Provide professional, knowledgeable, and involved water treatment service personnel.
Accurately monitor the program results and communicate appropriate recommendations with quantifiable, business-oriented justifications. Service reports from the water treatment supplier shall provide the required water treatment test data to indicate the HOTELÓu"eqornkcpeg"with the water treatment ÐDguv"RtcevkeguÑ"fqewogpv.
Reduce the overall energy/utility consumption through improved heat transfer efficiency and water quality. This is accomplished by improving the make-up quality; reducing system contamination; and minimizing scale, corrosion, fouling, and microbiological growth, which create deposits on heat transfer surfaces.
Minimize the water usage rates by operating with maximum cycles of concentration levels, the elimination of leaks, and evaluating alternative water sources as the make-up for the cooling systems.
Minimize the repair and maintenance costs associated with the replacement and cleaning of equipment due to scale, corrosion, fouling, or microbiological activity.
Thoroughly train Hotel personnel on the implementation and control of the program(s) where applicable.
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T O W E R W A T E R SYST E MS T R E A T M E N T Chemical Inhibitor The chemical inhibitor chosen should either be based on the ability to control scale formation while running with the highest cycles of concentration, or be more of a corrosion control program in soft water applications. There are (3) classifications of makeup water sources that have different chemical program needs. They are:
Soft Water Program with < 0.5 ppm Ortho Phosphate present in the makeup source
Soft Water Program with >0.5 ppm Ortho Phosphate present in the makeup source
Hard Water Program (LSI in the Tower that exceeds 1.7 upon cycling) It is the responsibility of the water treatment company to analyze the makeup water source to define what category make up water source is being used by the Hotel. A general guideline for Soft Water Programs should those water sources that upon cycling in the tower the LSI do not exceed 1.6.
Soft Water Program with < 0.5 ppm O rtho Phosphate The inhibitor should be a phosphonate based program (HEDP/ZINC/azole/polymer). HEDP acts as the scale inhibitor and will contribute Ortho Phosphate to help with the corrosion protection. Vjg"wug"qh"PcneqÓu"RUQ"ecp"dg"wugf"cu"cp"cnvgtpcvkve program as long as the performance standards for corrosion control are met. The phosphonate level should be maintained at a minimum of 3.0 ppm as HEDP using the HACH method. The zinc level should be at a dosage to maintain the expected corrosion rates. Before zinc is used, the discharge of zinc should be investigated to make sure this inhibitor can be safely discharged. The inhibitor should be fed based on water meter usage or by direct control method.
Soft Water Program with > 0.5 ppm O rtho Phosphate The inhibitor should be a phosphonate based program (PBTC/ZINC/azole/polymer). PBTC acts as the scale inhibitor and will contribute little if any Ortho Phosphate as there will be sufficient Ortho Phosphate in the makeup source to minimize corrosion upon cycling the Cooling Tower. Vjg"wug"qh"PcneqÓu"RUQ"ecp"dg"wugf"cu"cp"cnvgtpcvkxg"program as long as the performance standards for corrosion control are met. The phosphonate level should be maintained at a minimum of 3.0 ppm as PBTC using the HACH method. The Ortho Phosphate levels limits in the cooling tower need to be defined by the Water Treatment Supplier. Additional polymer may be required to manage the high levels of Ortho Phosphate in the cooling tower. The inhibitor should be fed based on water meter usage or by direct control method.
Hard Water Program The inhibitor should be a phosphonate based program (PBTC/azole/polymer). PBTC is the most resistant inhibitor to oxidizing biocides and holding time in cooling towers. The phosphonate levels should be maintained a minimum of 1.06 ppm (3.0 ppm as PBTC) using the HACH
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method. The cycles should be maintained so that the LSI does not exceed 2.5. The inhibitor should be fed based on water meter usage or by direct control method. In very hard water make up conditions, consideration should be given to the use of softened water to manage hardness or acid to control pH. The use of softened water or acid requires financial justification given the high capital cost and/or safety concerns. The use of acid should be the last resort as part of the water treatment program due to safety concerns. Any use of acid needs to be reviewed by HYATT HOTEL CORPORATION. The uses of liquid or solid programs are considered acceptable as long as they meet the specifications as outlined in this document.
Azole Î Copper Corrosion Inhibitor The only chemical protecting copper in your system is azole. The most popular azoles used are tolytriazole (TT), benzotriazole (BZT), or HRA (halogen-resistant azole). You must maintain some level of free and available azole, or you have no copper corrosion inhibition.! With the use of enhanced tubes, the importance of controlling copper corrosion is critical. The minimum free and available azole level in the condenser water system should be 1.0 PPM (tested by the HACH method).
Dispersants The use of dispersants is required for any of the above programs listed. In most cases the dispersant is blended with the inhibitors. The dispersant type is at the water treatment uwrrnkgtÓu discretion. It should be noted that any scale formation due to the neglect of the water treatment suppliers program will be cleaned at no cost to the Hotel. A minimum of 8.0 ppm dispersant should be in the tower at all times.
Cycles of Concentration
Hyatt Hotel Corporation has instituted a program to run all cooling towers at a minimum 5 cycles of concentration based on magnesium cycles. The objective is to minimize the amount of makeup water required by the facility while maximizing the mechanical systems efficiency with the highest level of scale and corrosion protection possible. The cycles of concentration, (CC) will vary with the application and available city make up water supply. In all cases, the CC should be determined with each sites regular routine testing, The CC must be determined using the elements of magnesium or silica and the ratio that is found between the makeup and cooling tower treated water systems. Automatic system blow down will be control by the use of a digital display, conductivity control meter. Adjustments will be made as required to maintain desired CC and confirmed with magnesium or silica ratio testing as outline later. If (5) or better cycles cannot be achieved using the required chemical treatment program outlined earlier, a report showing what investment is needed to get to 5 cycles is required by the water treatment supplier. Hyatt Hotels will evaluate if the investment is cost effective and should be implemented.
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Any of the programs listed above should be maintained in such a manner to prevent scale formation and achieve corrosion rates no greater than 1 mil/yr (MPY) for mild steel and 0.1 MPY for copper by the use of coupon studies conducted a minimum of every 90 days. The use of molybdenum as a part of the program or a trace testing method should be evaluated for discharge limits prior to use. In many municipalities, molybdenum is not allowed to be discharged. Each facility will review annually if the cooling tower is eligible for evaporation credit. Even if the facility is currently receiving evaporation credits an annual audit will be done to validate that the proper credit is being received. In some cases Silica might be the limiting factor when considering cycles of concentration. The silica levels in the cooling tower should not exceed 150 ppm. If this is the case, please contact HYATT to determine the correct course of action when treating the cooling tower. There might be circumstances where the makeup water quality does not fit into the (3) classifications outlined earlier. Any anomalies should be presented to HYATT HOTEL CORPORATION for review.
Tower Dual Biocide Program:
The most important component of the treatment of cooling towers is the biocide program. Over 90% of failures in cooling systems are due to microbiologically-influenced under deposit corrosion. In addition, the lack of control of this aspect of the program can lead to the growth of the dangerous Legionella bacteria. This program must be controlled to keep total bulk water aerobic counts below 10,000 cells/ml and total anaerobic counts below 50 cells/ml at all times. The biocide program must be a dual, alternating program where two biocides are employed. For bulk water sterilization, a halogen type biocide is used, while a non-oxidizing biocide is used to control anaerobic and slime forming type dcevgtkc0""Rngcug"tgogodgt"vjcv"ÐdkqekfgÑ"ogcpu"Ðmknnu"lifeÑ0""Vjgug"rtqfwevu"pggf"vq"dg"tgurgevgf"htqo"c"uchgv{"uvcpf-point.
Oxidizing Biocide Î Primary Biocide The oxidizing biocide of choice is a liquid stabilized bromine-based product. A pellet hydantoin based bromine biocide is acceptable if there is business justification to use and properly feed this product. Bromine should be fed a minimum of two to three times per week and achieve a 1 PPM free halogen residual at the end of the feed cycle. In some locations, continuous halogenations may be required to control the bacteria counts. If continuous halogenation is used, the control levels should be within the range of 0.2-0.3 PPM free halogen. Halogens are oxidizing agents, so if you over-feed them they will become corrosive to the system. The bromine feed frequency must be adjusted to insure a bulk water total aerobic bacteria count < 10,000 cells/ml. If your bacteria counts are consistently zero cells/ml you may be over-feeding the halogen. All liquid halogen products must have a degasification head on the chemical feed pump. All erosion feeders must have a pressure release valve.
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Non-Oxidizing Biocide Î Secondary Biocide A non-oxidizing biocide needs to be fed a minimum of once per week for the control of under deposit bacteria and biological slime. This is not necessarily fed to control bulk water bacteria. Bulk water bacteria are controlled by halogen. If your biological counts always increase dramatically after the addition of these products, you may already have a large population of slime-forming bacteria in the system. The biocide of choice is either Gluteraldhyde fed at a level of 120 PPM of a 45% solution, or Isothiazoline fed at a level of 100 PPM at a 1.5% solution once per operating week.
N O T E The uses of Cationic Biocides are prohibited. Every heat exchanger should see biocide feed weekly0""Kh"{qw"jcxg"Ðkfng"ejknngtuÑ"{qw"owuv"circulate water through the condenser barrel during the biocide feed schedule. Failure to do so can result in biologically-induced under deposit corrosion conditions of the condenser tubes that could lead to tube failure.
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C H I L L E D W A T E R SYST E MS T R E A T M E N T The inhibitor of choice should be a molybdenum or molybdenum/silica based program along with the use of azole and a polymeric dispersant. Where nitrite is already used, this program can continue and be maintained at levels within the following ranges:
Molybdenum 100-120 PPM (Preferred molybdate-based program)
Molybdenum 40-60 PPM (for molybdate/silica-based program)
Silicate 20-30 PPM above city water silica levels.
(for molybdate/silica-based program)
Nitrite (NO2) 500-750 PPM
Free and available azole 5-10 PPM
pH 8.0-10.3
Conductivity <4,000 MMHS
Iron <1 PPM
Copper <0.5 PPM
If the iron and/or copper levels are above their ranges, then filtration should be considered to remove iron, copper, and suspended solids. In many cases, a simple cartridge filter or cartridge filter/pot feeder combination is all that is needed. If the system volume is very small changing the water could be considered an option to bring down the The chilled water loop needs to be checked by a laboratory for biological activity quarterly. If the total bulk water biological counts are above 1,000 cells/ml, or Anaerobic Bacteria is above 50 cells/ml., you need to shock the system with a non-oxidizing type biocide. Two proactive additions of a non-oxidizer (preferably copper-free Isothiazoline and Gluteraldhyde) should be performed at least once per year per product to the loops. It is recommended that all chilled water make-up lines be equipped with a water meter to determine the amount of water loss. Closed loop systems should have a water loss of less than 10% of the system volume per year. If Nitrite is used, additional biocide may be needed to control the biological levels within the guidelines established above.
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H O T W A T E R SYST E MS T R E A T M E N T
The inhibitor should be a nitrite/silica/azole/polymer program maintained at minimum levels within the following ranges:
Nitrite (NO2) 750 -1,000 PPM
Free and available azole 5-10 PPM
pH 8.0-10.3
Conductivity <4,000 MMHS
Iron <1 PPM
Copper <0.5 PPM
Silicate <50 PPM
If the iron and/or copper levels are above their ranges, then filtration should be considered to remove iron, copper, and suspended solids. In many cases, a simple cartridge filter or cartridge filter/pot feeder combination is all that is needed. If the system volume is very small changing the water could be considered an option to bring down the If the hot water system temperature goes below 140 degrees F, then the system(s) should be checked for biological activity. The hot water loop needs to be checked by a laboratory for biological activity quarterly. If the total bulk water biological counts are above 1,000 cells/ml, or Anaerobic Bacteria is above 50 cells/ml., you need to shock the system with a non-oxidizing type biocide. Two proactive additions of a non-oxidizer (preferably copper-free Isothiazoline and Gluteraldhyde) should be performed at least once per year per product to the loops. If the city water make up total hardness is above 100 ppm as CACO3, then soft water should be used as the makeup source to the hot water loop. This will minimize scale formation. It is recommended that all hot water make-up lines be equipped with a water meter to determine the amount of water loss. Closed loop systems should have a water loss of less than 10% of the system volume per year.
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T R E A T M E N T F O R ST E A M B O I L E R SYST E MS (If applicable) Refer to Manufacturer and ASM E guidelines for limits based on boiler type and operating pressure.
"OH" hydroxide alkalinity should be maintained between 200-400 as CaCO3. ÐRÑ"alkalinity can be used only if there has been testing done to calibrate vjg"ngxgn"qh"ÐRÑ"alkalinity cu"eqorctgf"vq"vjg"ÐQJÑ"cnmcnkpkv{"ngxgnu vq"kpuwtg"vjg"ÐQJÑ"cnmcnkpkv{"yknn"be in the specified ranges. The same conditions should be maintained in off line standby boilers.
Sulfite Control Range is 30-60 ppm as SO3 if a deaerator is in operation and functioning properly. If no deaerator is in use, the ranges will be at a minimum, 40-80 ppm as SO3. Off line boilers will maintain sulfite levels at 100-150 ppm as SO3. Off line boilers will be rotated every 30 days.
Polymer levels should be a minimum of 150 ppm to control scale formation. Each boiler system will have a water softener that can maintain the hardness levels < 0.5 ppm.
Total iron in the steam boiler should be less than 0.3 ppm higher than the cycled iron in the feed water.
Total Copper should be less than 0.2 ppm higher than the cycled copper levels in the feed water
Conductivity should not exceed 5,400 mmhs un-neutralized (see condensate conductivity limit)
If multifunctional blends are used, the water treatment supplier is still responsible for meeting the guidelines establish in this document.
Water Softener - Every Steam Boiler must have a water softener in use.
Total hardness should be < 0.3 ppm as CaCO3
Record conductivity Deaerator / Feed water Tank
Total hardness should be <0.3 ppm as CaCO3
Total Iron should be < 0.1 ppm
Total Copper should be < 0.05 ppm
3-5 ppm Sulfite as SO3
pH Î 8.5-9.5
Record conductivity
Condensate Î D E A E is the Recommended Amine but a T ri-Blend Amine is also acceptable
pH control range should be 8.2-8.6
Total hardness should be < 0.2 ppm as CaCO3
Conductivity should not exceed 50 mmhs
Total iron should be less than 0.2 ppm
Total Copper should be less than 0.1 ppm
Amine levels should not exceed FDA limits of 25 ppm total amine, 10 ppm morpholine, 15 ppm DEAE and 10 ppm cyclohexalamine.
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W A T E R T R E A T M E N T SUPPL I E R R E Q UIR E M E N TS Each system should be tested a minimum of once per month by a qualified water treatment supplier. The testing should be followed up with an electronic, written service report that describes the current status of the water treatment program and recommendations to improve the program within 24 hours of the services done. The tests, at a minimum, should include on each routine service call:
Make-up tower water " pH " Conductivity " M-alkalinity " Total/ Calcium Hardness " Silica (if in a high silica region) " Iron Î Minimum Quarterly " Copper - Minimum Quarterly
Cooling tower water " pH " Conductivity " M-alkalinity " Total/Calcium Hardness " Molybdenum (if used for tracing) " Phosphonate " Turbidity " Azole " Free halogen " Iron Î Minimum Quarterly when doing city analysis " Copper - Minimum Quarterly when doing city analysis " Silica Î If silica is the limiting factor for cycle control " Biological count (by strip method inoculated 48 hours prior by PLANT personnel
and incubated at a temperature of 35° C).
Chill/Hot water " pH " Conductivity " Nitrite/Molybdenum/Silicate (depending on the treatment type) " Copper " Iron " Azole (chilled water only) " Turbidity
Steam Boiler System
" Feed water Conductivity " Feed water pH " Feed water Total Hardness " Feed water Sulfite " Feed water Iron Î Minimum Quarterly
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" Feed water Copper Î Minimum Quarterly " Steam Boiler Conductivity " Steam Boiler Inhibitor (Polymer) " Steam Boiler Sulfite " Steam Boiler Hydroxide Alkalinity " Steam Boiler Iron Î Minimum Quarterly " Steam Boiler Copper Î Minimum Quarterly " Condensate Conductivity " Condensate pH " Condensate Iron Î Minimum Quarterly " Condensate Copper Î Minimum Quarterly " % Condensate Return
The water treatment provider is expected to provide the Hotel with enough hours based on chemical spend to manage the water treatment program. The minimum expectation is $ 300 chemical spend per hour service. For example if the Hotel spends $ 12,000 annually it is expected the supplier provide 40 Hours of service annually this equates to 2.5 hours per month. The expectation iu"vq"kpuwtg"vjcv"vjg"hceknkv{"ku"hqnnqykpi"ÐDguv"RtcevkeguÑ"yjgp"vtgcvkpi"JXCE"systems. Corrosion coupon testing shall be conducted during each quarter at no additional cost for all cooling tower, closed loop systems where properly installed corrosion coupon racks are installed. The coupons used must be non-passivity metallurgies:
Mild steel Range < 1.0 my Cooling Tower < 0.5 my Closed Loops
Copper Range < 0.1 my Cooling Tower < 0.1 my Closed loops HYATT HOTEL CORPORATION requires that one set of laboratory tests be performed for each system once per year for the cooling tower and closed loop systems to validate that the field tests are providing proper test results. Biological laboratory testing will be done quarterly on all chilled water systems and hot water systems that operate below 140 degrees F. Any water treatment related problems to include analysis of piping, tubes, fittings, deposits, biological, etc. will be done at no charge by the water treatment supplier to identify and provide corrective action. Metallurgical analysis will be billed separately, if needed, and approved by the Hotel Engineer. HYATT HOTEL CORPORATION would like to take advantage of other services if there is a business justification to include, but not limited to, the following: particle size distribution studies, biological profiles, system volume/leak tests, system audits, bores coping, deposit analyses, etc. Please inform HYATT HOTEL CORPORATION on the advantages of these tests and how they can improve the water treatment results or reduce the energy and water usage rates. All water-side equipment must be inspected and photographed when available for inspection. All inspection reports will be submitted to HYATT HOTEL CORPORATION within 30 days of each inspection.
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The Water Treatment Supplier will conduct at a minimum annually an independent audit of the water treatment program that includes improvement ideas in water and energy savings, reviews layup procedures and complies and reviews all data accumulated during the course of the year. Any new technologies that meet or exceed HYATT ÐDguv"RtcevkeguÑ should be presented at this time. The Water Treatment vendor will prepare an annual report for review by Chief engineer and Hotel owner. Annual report will include but not limited to;
Executive summary describing the overall system performance and treatment results Trends from corrosion coupon analysis Trends from all monthly system testing data Annual major equipment inspection results Inventory of all treatment chemicals and reagents used during the prior year Budget analysis for following operating year Recommendations of treatment operational improvements
Delivery of Chemical Products HYATT requests that all deliveries be made to the point of use (chemical feed station) to eliminate handling and disposal of chemicals and chemical drums. Propose full containerization and a mini-bulk chemical delivery and control system. Submit drawing schematics and specify the container types (e.g. tank, tote, drum), materials (e.g. plastic, FRP, stainless steel), sizes, footprints, and power requirements. Chemical containers must be heavy gauge, stainless steel or plastic, permanent storage containers, which will be the property of the water treatment supplier. If the chemical consumption is less than 30 gallons per year per product drums may to be used for these smaller applications. It is the responsibility of the water treatment suppliers to provide spill containment (10% greater capacity than maximum capacity stored on the containment), replace drums as needed and remove all empty drums within 30 days of drum becoming empty unless otherwise agreed to by HYATT HOTEL. Hyatt Hotel personnel will not handle chemical drums or chemicals.
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H O T E L OPE R A T O R T R A ININ G A ND R ESPO NSIBI L I T Y
The Hotels are requesting a comprehensive operator training program. The Hotel will help with the routing weekly operation and control of the water treatment program. This is to include but not limited to;
Inspect equipment to include chemical feed station, chillers, cooling towers and steam boilers as applicable.
Run ÐMG["VGUVUÑ"as determined by the Water Treatment Supplier and adjust chemical dosing and calibrate controllers as needed.
Run weekly bacteria dip slides on each operating cooling tower system
Run Closed Loop inhibitor levels and manually adjust monthly, or as needed (For best accuracy, dip slide bacteria culturing should be done via incubator at a temperature of 35Degree C for 24 hours)
The water treatment supplier is expected to provide a comprehensive training program and associated information that supports the training to the operators that provides basic understanding of cooling and closed loop chemical safety, implementation of the chemical program, basic understanding of how the chemistry works and chemical feed equipment operation. The vendor must agree to provide and keep updated (2) complete Water Treatment Program Administration Manuals for the Hotel at the designed locations that includes the following sections;
Program overview and description along with a MSDS of each product used
System control charts and daily log sheets
Service reports
Corrective Action Flow Charts to assist operators in recognizing water-related problems and their associated corrective action
Telephone, beeper, voicemail numbers, etc. of the primary treatment representative, supervisor and emergency hot lines.!
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The Operators responsibility includes but not limited to: H V A C T esting F requency
The Engineering staff will perform the Site Specific Tests a minimum of two times per week (unless otherwise agreed upon in writing by the HYATT engineering. The Hotel Engineer will note any variances, anomalies or corrective actions. Visual observation of the tower conductivity and chemical pump activation will occur a minimum of three times per week. The tests recommendations will be by system and be outlined by the Water Treatment Supplier.
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The Hotel Engineer is responsible for maintaining all system testing and inspection records in a neat and organized fashion. The Hotel Engineer is responsible for maintaining, with the support of the water treatment supplier all system testing and inspection records in a neat and organized fashion. All facilities will maintain a three ring binder with the following information:
a. A section with the defined program including all desired chemical ranges. b. A completed company supplied Facility Operational Data Sheet. c. A section with the annual schedule for testing of all criteria noted in section (d). d. A section with all MSDS information from the Water Treatment Vendor. e. C"ugevkqp"ykvj" vjg"Ycvgt"Vtgcvogpv"XgpfqtÓu" vguv" tguwnvu" kpenwfkpi"oqpvjn{" vguv." swctvgtn{"
water analysis performed by a off- site laboratory, microbiological test, and corrosion coupon test results reports, and anomaly reports.
f. A section with the engineers weekly and monthly test results. g. A section with the results of all system annual inspections, including chillers, boilers, cooling
towers, feed pumps, coupon racks, systems controllers, water meters, secondary containment, blow down controls and safety equipment.
The Hotel Engineers is responsible for immediately notifying the Water Treatment Supplier of any treated system anomalies or equipment failures.
The Hotel Engineer is responsible for reviewing the water treatment service reports before the water treatment supplier leaves the Hotel.
Semi Î Annual Internal Audits
The Hotel Engineer is responsible for safety training with the support of the water treatment supplier of all engineering personnel exposed to the treated systems outlined in the HYATT Water Treatment standards
The Hotel Engineer is responsible for completing a semi-annual inspection of all major equipment associated with the treated water systems. Including, Boilers, chillers, cooling towers, feed pumps, coupon racks, systems controllers, water meters, secondary containment, blow down controls and safety equipment, etc.
The Hotel Engineer is responsible for completing a semi-annual Water Treatment program audit to verify all HYATT water treatment standards are being maintained.
The Hotel Engineer is responsible for immediately notifying HYATT management of any treated system anomalies or equipment failures.
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C H E M I C A L F E E D E Q UIPM E N T The most important aspect of a well-run chemical program is the level of automation. Given the minimal man-power available, HYATT HOTEL CORPORATION wants, as a minimum, the following chemical feed equipment for the cooling, chilled, hot water and steam boiler systems, where applicable. HYATT HOTEL CORPORATION will evaluate new equipment technologies if there is business justification to do so.
Cooling Towers
Containment systems for all chemicals must be a minimum of 10% greater than the volume of chemicals.
Make-up (MU) and/or blow down (BD) water meters must be compatible to send a pulse signal(s) to a controller to feed the scale/corrosion inhibitor based on the water usage rate. It is always preferred to have a water meter with an actuating pulse on the make-up water source. Direct measurement of the inhibitor is encouraged if there is business justification for this type of control.
Blow down solenoid for automatic blow down control
Chemical feed controller " Internet ready (Desired on larger Tower Systems)
( If it is the desire of the hotel to have advanced automation, then consideration should be given to PcneqÓu"5F"Vtcuct"U{uvgo"qt"c"eqpvtqnngt"rcemcig"ukoknct"vq"vjku"vgejpqnqi{0""An acceptable alternative to the 3D Trasar Technology would include, remote monitoring capabilities, TDS, pH , ORP, Water Meter Activated Inhibitor F eed, Biocide Timers, and F eed Verification of all products. The data collected should be stored on the suppliers W E B site for viewing and response.)
" Tower conductivity probe " Support water meter inputs for inhibitor feed " pH probe for acid feed (only used if acid is needed as a part of the program) " Biocide lock-out " Dual biocide timer to automatically feed two biocides based on a timer. " Option ORP feed if oxidizing biocide is to be fed low level continuous.
Four-position corrosion coupon racks with rotometer. The goal is to have 5-7 feet-per-second flow rate at all times.
Pumps " To feed scale and corrosion inhibitor " To feed a liquid bromine product; the pump must have a degasifying head to prevent
priming problems or use a peristaltic pump. If a solid bromine product is used, an erosion feeder equipped with a solenoid valve and pressure relief valve is needed instead of a chemical pump. The solenoid valve should be activated based on the controller biocide timer.
" To feed a non-oxidizing biocide pump capable of delivering the required dose in one hour
H Y A T T H O T E L C O RPO R A T I O N Water T reatment Standards
! - 17 -
Closed Hot and Chilled Loops
Make up water meter(s) to monitor water usage.
Four-position corrosion coupon racks with rotometers. The goal is to have 5-7 feet-per-second flow rate at all times.
Pot feeders
Cartridge filter/pot feeder that can withstand the temperatures (optional, yet recommended)
Corrosion Coupon Analysis !
It is the intent of this section to require separate corrosion coupon monitoring on all water systems (hot, chilled, condenser, open, closed, primary and secondary, steam condensate). Each corrosion coupon rack installation will have metal samples for mild steel and copper. All coupons must be of the non-pretreated type. The corrosion coupons and analysis will be done by the water treatment supplier at no additional charge.
All systems will have corrosion coupon racks installed.
All systems must have (4) coupon sites per rack.
Each coupon used will be a non-pretreated metal pre-weighed to the 4th decimal place.
There will be mild steel and a copper coupon installed for a 90-day exchange interval. ASME guidelines will be used to determine if longer exchange intervals can be used.
Mild Steel coupons will be installed before the copper corrosion coupons. " Copper corrosion rates are expected to be less than 0.1 mpy " Mild Steel corrosion rates are expected to be less than 1.0 mpy for cooling
systems and < 0.5 mpy for closed loop systems
Chemical introduction points must be fed downstream of the coupons.
Visual flow rate monitoring meters must be installed on each coupon rack to ensure proper flow control and visual flow verification, in each coupon rack installation.
Restriction devices or flow control valves must be installed to maintain a minimum of 5 GPM (gallons per minute) and a maximum of 7 GPM in coupon racks at all times *hqt"-Ñ"eqwrqp"tcemu+0
Steam Boiler System Every steam boiler system should have a water softener present to minimize the potential for scale formation. The chemical should be fed as follows:
Sulfite and Polymer should be fed directly to the storage section of the DA Tank or feed water tank as close to the makeup water source as possible. Sulfite should be fed via feed water pump activation or based on softened city water make up. If feed is based on softened water makeup, the chemical pumps must activate when any make up flow is
H Y A T T H O T E L C O RPO R A T I O N Water T reatment Standards
! - 18 -
going to the tank. An injector should be used so that chemicals are fed in the water storage area at a point of mixing to allow best distribution.
Caustic, if applicable, Phosphate and amine (DEAE preferred) should be fed to the feed water line after the feed water pumps or directly to the boiler. An injector should be used so that the chemicals are fed in the water stream and mixed as best as possible. Both Caustic and amine should be fed based on feed water pump activation.
Chemicals should be fed directly from the drum or mini bulk tank to minimize chemical handling. If multifunctional chemicals are used (blended all in one products), the chemical residual guidelines must still be met. In many cases there are few instances where just one formulation can be used.
H Y A T T H O T E L C O RPO R A T I O N Water T reatment Standards
! - 19 -
!"#$%&'"()
FACILITY HVAC OPERATIONAL DATA !"#$%#&"'()%*%+#$,#*-%#."*%)#/*011#
)
Cooling Tower Data #"$%&!#"''%()!"*!$+)!,%-.&.$/! ! 000000000000000! $"'1!23)4%()!+"54&/!"6)4%$.'(!$"''%()!! 000000000000000! +"541!7%8)!56!9%$)4!51%()!:"'$+&/!;15::)4<! 000000000000000! (%&=-5>*$>!7%8)!56!9%$)4!51%()!:"'$+&/!;9.'$)4<! 000000000000000!!(%&=-5>*$!?4)1)'$!-/-&)1!"*!-"'-)'$4%$."'! ! 000000000000000! !!@%.&/!%3)4%()!qrgtcvkpi"jqwtÓu! ! 000000000000000! +"541!A"'B)'1)4!9%$)4!-%6%-.$/!! ! ! 000000000000000! (%&&"'1!!A+.&&)B!9%$)4!-%6%-.$/!! ! ! 000000000000000! (%&&"'1!!
Hot water system 7%8)!56!9%$)4!51%()!;:"'$+&/<!! ! 0000000000000000!(%&&"'1! !A&"1)B!&""6!-%6%-.$/!;(%&&"'1<! ! 0000000000000000! (%&&"'1!!! !
Secondary water systems A%6%-.$/!"*!$+)!1/1$):1!! ! ! 0000000000000000!(%&&"'1!7%8)!56!9%$)4!51%()!!!;:"'$+&/<! ! 0000000000000000!(%&&"'1!!
Hotel Owned Equipment A"'$4"&&)4;1<! ! ! ! 0000000000000000000000C5%'$.$/=#/6)!A+):.-%&!?5:61! ! ! ! 0000000000000000000000C5%'$.$/=#/6)!A"56"'!4%-81! ! ! ! 0000000000000000000000!C5%'$.$/!7%8)D56!E%$)4!:)$)41! ! ! 0000000000000000000000!C5%'$.$/!?"$!,))B)41!! ! ! ! ! 0000000000000000!C5%'$.$/!F4":.'%$"41!! ! ! ! ! 0000000000000000!C5%'$.$/!G%'B+)&B!HI?=6G=A"'B5-$.3.$/!7)$)4! ! 0000000000000000!C5%'$.$/!A+):.-%&!1$"4%()!$%'81! ! ! ! 0000000000000000!C5%'$.$/!A"'$%.':)'$!F%1.'1! ! ! ! 0000000000000000!C5%'$.$/!!
Chemicals Used HJ.B.K.'(!F."-.B)1;@4/DL.M<!! 000000000000000000000A+):.-%&!N%:)!N"'DHJ.B.K.'(!F."-.B)!;@4/DL.M<! 0000000000000000000A+):.-%&!N%:)!O-%&)!%'B!A"44"1."'!P'+.Q.$"4! 000000000000000000000A+):.-%&!N%:)!2-.B!,))B!*"4!6G!A"'$4"&>!R)1=N"!000000000000000000000A+):.-%&!N%:)!A+.&&)B!E%$)4!P'+.Q.$"4! ! 0000000000000000000A+):.-%&!N%:)!G"$!E%$)4!P'+.Q.$"4! ! ! 0000000000000000000A+):.-%&!N%:)!F".&)4!HJ/()'!O-%3)'()4! ! 0000000000000000000A+):.-%&!N%:)!F".&)4!?+"16+%$)=?"&/:)4! ! 0000000000000000000A+):.-%&!N%:)!F".&)4!A%51$.-! ! ! ! 0000000000000000000A+):.-%&!N%:)!A"'B)'1%$)!2:.')!;@S2S<! ! 0000000000000000000A+):.-%&!N%:)!
Note: Please feel free to add additional pages. Please keep a copy up to date and in your operator log book.
Hyatt Regency Miami Summary of Work
Central Chilled Water Plant and Cooling Tower Design Section 01010 - 1
G/BA #09096 October 14, 2011
SECTION 01010
SUMMARY OF WORK
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Scope of work.
B. Contracts.
C. Work by Owner.
D. Owner-furnished products.
E. Contractor use of site and premises.
F. Work sequence.
G. Owner occupancy and utilization.
1.2 WORK BY OWNER
A. Owner will provide the following work:
1. Assistance with drainage and filling of existing systems.
1.3 OWNER-FURNISHED PRODUCTS
A. Products furnished and services purchased by Owner:
1. Base Bid A
a. Centrifugal chillers (CH-1, CH-2 and CH-3).
b. Chiller variable frequency drives (CH-1 and CH-2) .
c. Chiller starters (CH-3).
d. Supervision of chiller re-assembly and start-up services.
2. Base Bid B
a. Cooling tower (CT-1, CT-2 and CT-3).
b. Cooling tower motors (CT-1, CT-2 and CT-3).
B. Owner’s Responsibilities:
1. Arrange for and deliver Owner-reviewed shop drawings, product data and
samples, to Contractor.
2. Arrange and pay for product delivery to Contractor designated storage location
in South Florida.
3. On delivery, inspect products jointly with Contractor.
4. Submit claims for transportation damage and replace damaged, defective, or
deficient items.
C. Contractor’s Responsibilities:
1. Review Owner-reviewed shop drawings, product data and samples.
2. Receive and unload products at site; inspect for completeness or damage, jointly
with Owner.
3. Handle, store, rig, install, finish, startup and test products.
4. Repair or replace items damaged after receipt.
5. Arrange for manufacturers’ warranties, inspections and service.
Summary of Work Hyatt Regency Miami
Section 01010 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
6. Equipment prepurchased by Owner will be assigned to the successful contractor
so that, once selected, that contractor becomes (1) responsible for coordination of
the installation and (2) the single construction and warranty period contact for
the project thereafter. Bidder agrees to accept, honor and acknowledge Owner’s
assignment of its obligations under the prepurchase agreement.
1.4 CONTRACTOR USE OF SITE AND PREMISES
A. Limit use of site and premises to allow:
1. Owner occupancy.
2. Use of premises by Owner to conduct normal activities.
B. Tie-ins to existing systems must be done in a manner so as to minimize interference with
Owner's operations.
1. Provide premium time work as indicated on the drawings.
C. Construction Operations: Limited to areas noted on Drawings.
1.5 OWNER OCCUPANCY AND UTILIZATION
A. Owner will occupy the site during entire period of construction for the conduct of normal
operations.
B. Cooperate with Owner to minimize conflict and to facilitate Owner’s operations.
C. Schedule the Work to accommodate this requirement.
PART 2 - PRODUCTS
Not Applicable
PART 3 - EXECUTION
Not Applicable
END OF SECTION
P:\09PROJECTS\09096HYA-MIA\WP\SPECS\CITY OF MIAMI SPECS\DIV 1\01010 SUMMARY OF WORK.DOCX
Hyatt Regency Miami Mechanical and Electrical Coordination
Central Chilled Water Plant and Cooling Tower Design Section 01049 - 1
G/BA #09096 October 14, 2011
SECTION 01049
MECHANICAL AND ELECTRICAL COORDINATION
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Mechanical and Electrical Coordination.
B. Submittals.
C. Coordination required.
D. Coordination documents.
E. Coordination of submittals.
F. Coordination of substitutions and modifications.
G. Observation of Work.
H. Documentation.
I. Equipment start-up.
J. Inspection and acceptance of equipment.
1.2 MECHANICAL AND ELECTRICAL WORK COORDINATION
A. Provide coordination for the type of mechanical and electrical work required for this
Project for the duration of the Work.
1.3 COORDINATION REQUIRED
A. Coordinate mechanical and electrical work of Divisions 15 and 16 with work of each
other and of other Divisions.
B. Coordinate progress schedules, including dates for submittals and for delivery of
products.
C. Conduct conferences among Subcontractors and others concerned with the Work to
establish and maintain coordination and schedules and to resolve coordination matters in
dispute.
D. Confer with other Contractors regarding location and size of pipes, equipment, fixtures,
conduit, ducts, openings, switches, outlets, fire sprinkler heads, fire hose cabinets, etc., in
progress of the work of any Contractor project. Architectural Drawings shall take
precedence over Mechanical and Electrical Drawings.
E. Where work connects to that of another trade or to piping or equipment in place, make
measurements in field to make connection work come true and line up with item being
connected.
F. Where work specified under other Divisions of Specifications connects to equipment
which is part of Division 15, provide proper connection(s) to such equipment.
1.4 COORDINATION DOCUMENTS
A. Prepare coordination drawings to organize installation of Products for efficient use of
available space, for proper sequence of installation and to identify potential conflicts.
B. Prepare a master schedule to identify responsibilities under each section of Divisions 1,
15 and 16 of the Specifications for activities which directly relate to this work, including
Mechanical and Electrical Coordination Hyatt Regency Miami
Section 01049 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
submittals and temporary services. Identify electrical power characteristics and control
wiring required for each item of equipment.
1.5 COORDINATION OF SUBMITTALS
A. Review shop drawings, product data and samples for compliance with Contract
Documents and for coordination among work of all sections of the Project Manual.
Transmit to Contractor for review, then transmit to Engineer.
B. Check field dimensions and clearances and relationship to available space and anchors.
C. Check compatibility with equipment and Work of other sections, electrical characteristics
and operational control requirements.
D. Check motor voltages and control characteristics.
E. Coordinate controls, interlocks, wiring of pneumatic switches and relays.
F. Coordinate wiring and control diagrams.
G. Review the effect of any changes on work of other sections.
H. Verify and coordinate maintenance of Record Documents.
1.6 COORDINATION OF SUBSTITUTIONS AND MODIFICATIONS
A. Review proposals and requests from subcontractors.
B. Verify compliance with Contract Documents and for compatibility with Work and
Products of other sections.
C. Submit to Engineer with recommendation for action.
1.7 OBSERVATION OF WORK
A. Observe Work for compliance with Contract Documents.
B. Maintain a list of observed deficiencies and defects; promptly submit to Engineer.
1.8 DOCUMENTATION
A. Observe and maintain a record of tests. Record:
1. Specification section number, product and name of Subcontractor.
2. Name of testing agency and name of inspector.
3. Name of manufacturer's representative present.
4. Date, time and duration of tests.
5. Type of test and results.
6. Retesting required.
B. Submit copies of documentation to Engineer upon request.
1.9 EQUIPMENT START-UP
A. Verify utilities, connections and controls are complete and equipment is in operable
condition as required by Section 01650.
B. Observe start-up and adjustments; record time and date of start-up and results.
C. Observe equipment demonstrations to Owner; record times and additional information
required for Operation and Maintenance Manuals.
1.10 INSPECTION AND ACCEPTANCE OF EQUIPMENT
A. Prior to inspection, verify that equipment is tested and operational and clean.
B. Assist Engineer with inspection. Prepare list of items to be completed and corrected.
Hyatt Regency Miami Mechanical and Electrical Coordination
Central Chilled Water Plant and Cooling Tower Design Section 01049 - 3
G/BA #09096 October 14, 2011
PART 2 - PRODUCTS
Not Applicable
PART 3 - EXECUTION
Not Applicable
END OF SECTION
P:\09PROJECTS\09096HYA-MIA\WP\SPECS\CITY OF MIAMI SPECS\DIV 1\01049 MECHANICAL AND ELECTRICAL COORDINATION.DOCX
Hyatt Regency Miami Submittals
Central Chilled Water Plant and Cooling Tower Design Section 01300 - 1
G/BA #09096 October 14, 2011
SECTION 01300
SUBMITTALS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Submittal procedures.
B. Construction progress schedule.
C. Contractor-prepared shop drawings.
D. Product data.
E. Manufacturers’ instructions.
F. Manufacturers’ certificates.
1.2 SUBMITTAL PROCEDURES
A. Refer also to provisions of the General Conditions.
B. Identify Project, Contractor, Subcontractor or supplier; pertinent Drawing sheet,
equipment tag, system designation number(s) and specification Section number, as
appropriate.
C. Where possible, submit shop drawings and product data grouped to include complete
submittals of related systems, products and accessories in a single submittal so long as
this does not delay individual items whose review is time-critical.
D. If only part of required drawings in one group are submitted, action will be withheld on
them until remaining drawings are submitted.
E. Catalog cuts showing more than one model of a product shall be clearly marked
indicating which model is being proposed.
F. Capacity and performance data shall be given in same form, units and completeness
presented in Contract Documents.
G. Identifying symbols and tags used on drawings shall be clearly cross-referenced on shop
drawings.
H. Identify room names and numbers in which various products will be used.
I. Schedule submittals to expedite the Project and deliver to Engineer at business address.
J. Mark in units to match those specified.
K. Provide space for Contractor and Engineer review stamps.
L. Apply Contractor's stamp, signed or initialed, certifying that review, verification of
Products required, field dimensions, adjacent construction Work and coordination of
information is in accordance with the requirements of the Work and Contract
Documents.
M. Identify variations from Contract Documents and Product or system limitations which
may be detrimental to successful performance of the completed Work. (See General
Conditions, paragraph 6.17.)
Submittals Hyatt Regency Miami
Section 01300 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
N. Revise and resubmit submittals as required, identifying all changes made since previous
submittal.
O. Distribute copies of reviewed submittals to concerned parties. Instruct parties to
promptly report any inability to comply with provisions.
1.3 CONSTRUCTION PROGRESS SCHEDULES
A. Submit estimated progress schedule in duplicate within 15 days after date of Owner-
Contractor Agreement for Engineer review.
B. Revise and resubmit as required.
C. Revise and resubmit work schedule affected by accepted alternates.
1.4 CONTRACTOR-PREPARED SHOP DRAWINGS
A. Submit in the form of one opaque reproduction.
B. After review, reproduce and distribute copies in accordance with Paragraph on
Procedures above and for Record Documents described in Section 01700.
C. Submit ¼” scale floor plans indicating proposed routing of new piping, electrical and
duct systems, new and relocated equipment locations and connection points to existing
services including sections through equipment and piping diagrams of all connections.
D. Identify equipment, pipe risers, duct risers, column lines, etc., with designations shown
on Contract Documents.
1.5 PRODUCT DATA
A. Submit the number of copies as established at the preconstruction conference.
B. Mark each copy to identify applicable products, models, systems, equipment tags and
other data. Supplement manufacturers’ standard data to provide information unique to
this Project.
C. After review, distribute in accordance with Article on Procedures above and provide
copies for Record Documents described in Section 01700.
1.6 MANUFACTURER'S INSTRUCTIONS
A. When specified in individual specification Sections, submit manufacturers’ printed
instructions for delivery, storage, assembly, installation, start-up, adjusting, and testing
in quantities specified for Product Data.
B. Identify conflicts between manufacturers’ instructions and Contract Documents.
1.7 MANUFACTURER'S CERTIFICATES
A. When specified in individual specification Sections, submit manufacturer’s certificate to
Engineer for review in quantities specified for Product Data.
B. Provide certificate indicating compliance with ARRA 2009. See Exhibit for sample
certificate.
C. Indicate that material or product conforms to or exceeds specified requirements. Submit
supporting reference data, affidavits and certifications as appropriate.
D. Certificates may be recent or previous test results on material or Product but must be
acceptable to Engineer.
Hyatt Regency Miami Submittals
Central Chilled Water Plant and Cooling Tower Design Section 01300 - 3
G/BA #09096 October 14, 2011
PART 2 - PRODUCTS
Not Applicable
PART 3 - EXECUTION
Not Applicable
END OF SECTION
P:\09PROJECTS\09096HYA-MIA\WP\SPECS\CITY OF MIAMI SPECS\DIV 1\01300 SUBMITTALS.DOCX
Hyatt Regency Miami Quality Control Services
Central Chilled Water Plant and Cooling Tower Design Section 01400 - 1
G/BA #09096 October 14, 2011
SECTION 01400
QUALITY CONTROL SERVICES
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Quality assurance and control of installation.
B. References.
C. Manufacturers’ field services and reports.
1.2 QUALITY ASSURANCE/CONTROL OF INSTALLATION
A. Monitor quality control over suppliers, manufacturers, Products, services, site conditions
and workmanship to produce Work of specified quality.
B. Comply fully with manufacturers’ instructions, including each step in sequence.
C. Should manufacturers’ instructions conflict with Contract Documents, request
clarification from Engineer before proceeding.
D. Comply with specified standards as a minimum quality for the Work except when more
stringent tolerances, codes or specified requirements indicate higher standards or more
precise workmanship.
E. Work to be performed by persons qualified to produce workmanship of specified quality.
F. Secure Products in place with positive anchorage devices designed and sized to
withstand stresses, vibration, physical distortion or disfigurement.
1.3 REFERENCES
A. Conform to reference standard by date of Contract Documents.
B. Should specified reference standards conflict with Contract Documents, request
clarification from Engineer before proceeding.
C. The contractual relationship of the parties to the Contract shall not be altered from the
Contract Documents by mention or inference otherwise in any reference document.
1.4 MANUFACTURERS' FIELD SERVICES, FIELD TESTS AND REPORTS
A. When specified in individual specification Sections, Contractor shall require material or
Product suppliers, Subcontractors, or manufacturers to provide qualified staff personnel
to observe site conditions; testing; conditions of installation; quality of workmanship;
start-up of equipment; testing, adjusting and balancing of equipment and materials; and
troubleshooting as applicable B and to initiate instructions when necessary. Submit
report per paragraph C below, this section.
B. Report observations and site decisions or instructions given to Owner, applicators or
installers that are supplemental or contrary to manufacturers’ written instructions.
C. Submit written report in duplicate within 10 days of observation, start-up, testing, etc. to
Engineer for review.
PART 2 - PRODUCTS
Not Applicable
Quality Control Services Hyatt Regency Miami
Section 01400 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
PART 3 - EXECUTION
Not Applicable
END OF SECTION
P:\09PROJECTS\09096HYA-MIA\WP\SPECS\CITY OF MIAMI SPECS\DIV 1\01400 QUALITY CONTROL SERVICES.DOCX
Hyatt Regency Miami Material and Equipment
Central Chilled Water Plant and Cooling Tower Design Section 01600 - 1
G/BA #09096 October 14, 2011
SECTION 01600
MATERIAL AND EQUIPMENT
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Products.
B. Transportation and handling.
C. Storage and protection.
D. Product options.
E. Substitutions.
1.2 PRODUCTS
A. Products: Means new material, machinery, components, equipment, fixtures and
systems forming the Work. Does not include machinery and equipment used for
preparation, fabrication, conveying and erection of the Work. Products may also include
existing materials or components required for reuse.
B. Do not use materials and equipment removed from existing premises, except as
specifically permitted by the Contract Documents.
C. Provide interchangeable components of the same manufacturer for similar components.
1.3 TRANSPORTATION AND HANDLING
A. Transport and handle products in accordance with manufacturer’s instructions.
B. Promptly inspect shipments to assure that products comply with requirements,
quantities are correct and products are undamaged.
C. Provide equipment and personnel to handle products by methods to prevent soiling,
disfigurement or damage.
1.4 STORAGE AND PROTECTION
A. Store and protect products in accordance with manufacturer’s instructions, with seals
and labels intact and legible. Store sensitive products in weather-tight, climate-
controlled enclosures.
B. For exterior storage of fabricated products, place on sloped supports above ground.
C. Provide off-site storage and protection when site does not permit on-site storage or
protection.
D. Cover products subject to deterioration with impervious sheet covering. Provide
ventilation to avoid condensation.
E. Store loose granular materials on solid flat surfaces in a well-drained area. Prevent
mixing with foreign matter.
F. Provide equipment and personnel to store products by methods to prevent soiling,
disfigurement or damage.
G. Arrange storage of products to permit access for inspection. Periodically inspect to
assure products are undamaged and are maintained under specified conditions.
Material and Equipment Hyatt Regency Miami
Section 01600 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
1.5 PRODUCT OPTIONS
A. Products supplied as part of Base Bid A must meet the requirements of Section 1605 of
the American Recovery and Reinvestment Act of 2009.
B. Products Specified by Reference Standards or by Description Only: Any product
meeting those standards or description.
C. Products Specified by Naming One or More Manufacturers: Products of manufacturers
named and meeting specifications; no options or substitutions allowed.
D. Product Specified by Naming One Manufacturer as a Base and Naming Others as
Acceptable: Obligations listed in paragraphs in 1.7.D. below apply when an “Acceptable
Other” is used. Manufacturer named on the drawings and in equipment scheduling are
to be considered as a Base; with respect to the particular product described, other
manufacturers named in those documents are acceptable others.
E. When an “Acceptable Other” manufacturer is used in lieu of Specified, Contractor shall
coordinate mechanical, plumbing and electrical requirements and will bear any
additional costs required by other subcontractors as a result of the proposed product.
1.6 SUBSTITUTIONS
A. Engineer will consider requests for Substitutions only within 10 days after date
established in Notice to Proceed. See Section 01300.
B. Substitutions may be considered when a product becomes unavailable through no fault
of the Contractor.
C. Document each request with complete data substantiating compliance of proposed
Substitution with Contract Documents.
D. A request constitutes a representation that the Contractor:
1. Has investigated proposed product and determined that it meets or exceeds the
quality level of the specified product.
2. Will provide the same warranty for the Substitution as for the specified product.
3. Will coordinate installation and make changes to other Work which may be
required for the Work to be complete with no additional cost to Owner.
4. Has investigated that the proposed product can be installed in the space
available with access for servicing and maintenance.
5. Has coordinated mechanical, plumbing and electrical requirements and will bear
any additional costs required by other subcontractors as a result of the proposed
product.
6. Waives claims for additional costs or time extension which may subsequently
become apparent.
7. Will reimburse Owner for review or redesign services associated with
re-approval by authorities.
E. Substitutions will not be considered when they are indicated or implied on shop drawing
or product data submittals, or when acceptance will require revision to the Contract
Documents.
F. Substitution Submittal Procedure:
1. Submit two copies of request for Substitution for consideration. Limit each
request to one proposed Substitution.
Hyatt Regency Miami Material and Equipment
Central Chilled Water Plant and Cooling Tower Design Section 01600 - 3
G/BA #09096 October 14, 2011
2. Submit shop drawings, product data and certified test results attesting to the
proposed product equivalence.
3. The Engineer will notify Contractor, in writing, of decision to accept or reject
request.
PART 2 - PRODUCTS
Not Applicable
PART 3 - EXECUTION
Not Applicable
END OF SECTION
P:\09PROJECTS\09096HYA-MIA\WP\SPECS\CITY OF MIAMI SPECS\DIV 1\01600 MATERIAL AND EQUIPMENT.DOCX
Hyatt Regency Miami Starting of Systems
Central Chilled Water Plant and Cooling Tower Design Section 01650 - 1
G/BA #09096 October 14, 2011
SECTION 01650
STARTING OF SYSTEMS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Starting systems.
B. Demonstration and instructions.
C. Testing, adjusting and balancing.
1.2 STARTING SYSTEMS
A. Coordinate schedule for start-up of various equipment and systems.
B. Notify Owner prior to start-up of each item.
C. Verify that each piece of equipment or system has been checked for proper lubrication,
drive rotation, belt tension, control sequence, or other conditions which may cause
damage.
D. Verify that tests, meter readings and specified electrical characteristics agree with those
required by the equipment or system manufacturer.
E. Verify wiring and support components for equipment are complete and tested.
F. Verify utilities, connections and controls are complete and equipment is in operable
condition.
G. Observe start-up and adjustments: Record time and date of start-up and results.
H. Observe equipment demonstrations to Owner: Record times and additional information
required for Operation and Maintenance Manuals.
I. Execute start-up under supervision of responsible manufacturer's representative or
Contractors’ personnel in accordance with manufacturers' instructions.
J. Submit a written report in accordance with Section 01400 that equipment or system has
been properly installed and is functioning correctly.
1.3 DEMONSTRATION AND INSTRUCTIONS
A. Demonstrate operation and maintenance of Products to Owner's personnel prior to date
of final inspection.
B. Demonstration and instructions shall be provided by a qualified instructor who is
knowledgeable about the Project.
C. Utilize operation and maintenance manuals as basis for instruction. Review contents of
manual with Owners’ personnel in detail to explain all aspects of operation and
maintenance.
D. Demonstrate start-up, operation, control, adjustment, trouble-shooting, servicing,
maintenance and shutdown of each item of equipment at agreed-upon times, at
equipment location.
E. Prepare and insert additional data in operations and maintenance manuals when need
for additional data becomes apparent during instruction.
1.4 INSPECTION AND ACCEPTANCE OF EQUIPMENT
A. Prior to inspection, verify that equipment is tested, operational and clean.
Starting of Systems Hyatt Regency Miami
Section 01650 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
B. Assist Engineer with inspection. Prepare list of items to be completed and corrected.
1.5 TESTING, ADJUSTING AND BALANCING
A. Contractor will appoint, employ and pay for services of an independent firm to perform
testing, adjusting and balancing.
B. The independent firm will perform services specified in Section 15990, except for factory
tests.
C. Reports will be submitted by the independent firm to the Engineer indicating
observations and results of tests and indicating compliance or non-compliance with
specified requirements and with the requirements of the Contract Documents.
1.6 ADJUSTING
A. Adjust operating products and equipment to ensure smooth and unhindered operation.
PART 2 - PRODUCTS
Not Applicable
PART 3 - EXECUTION
Not Applicable
END OF SECTION
P:\09PROJECTS\09096HYA-MIA\WP\SPECS\CITY OF MIAMI SPECS\DIV 1\01650 STARTING OF SYSTEMS.DOCX
Hyatt Regency Miami Project Closeout
Central Chilled Water Plant and Cooling Tower Design Section 01700 - 1
G/BA #09096 October 14, 2011
SECTION 01700
PROJECT CLOSEOUT
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Closeout procedures.
B. Final cleaning.
C. Adjusting.
D. Project record documents.
E. Operation and maintenance data.
F. Warranties.
G. Spare parts and maintenance materials.
1.2 CLOSEOUT PROCEDURES
A. Submit written certification that Contract Documents have been reviewed, Work has
been inspected and that Work is complete in accordance with Contract Documents and
ready for inspection by Engineer.
B. Provide submittals to Engineer that are required by governing or other authorities.
C. Owner will occupy all of the building as specified in Section 01010.
1.3 FINAL CLEANING
A. Execute final cleaning prior to final inspection.
B. Clean interior and exterior glass and surfaces exposed to view; remove temporary labels,
stains, and foreign substances; polish transparent and glossy surfaces; vacuum carpeted
and soft surfaces.
C. Clean strainers and replace filters of operating equipment affected by new installation.
D. Remove waste and surplus materials, rubbish and any construction facilities and
equipment from the site.
E. Repair any defects resulting from construction activities.
1.4 ADJUSTING
A. Adjust operating Products and equipment to ensure smooth and unhindered operation.
1.5 PROJECT RECORD DOCUMENTS
A. Maintain on site, one set of the following record documents; record actual revisions to the
Work:
1. Contract Drawings.
2. Specifications.
3. Addenda.
4. Change Orders and other Modifications to the Contract.
5. Reviewed shop drawings, product data, and samples.
B. Store Record Documents separate from documents used for construction.
C. Record information concurrent with construction progress.
Project Closeout Hyatt Regency Miami
Section 01700 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
D. Specifications: Legibly mark and record at each Product section description of actual
Products installed, including the following:
1. Manufacturer’s name and product model and number.
2. Product substitutions or alternates utilized.
3. Changes made by Addenda and Modifications.
E. Record Documents and Shop Drawings: Legibly mark each item to record actual
construction including:
1. Measured locations of internal utilities and appurtenances concealed in
construction, referenced to visible and accessible features of the Work.
2. Field changes of dimension and detail.
3. Details not on original Contract Drawings.
F. Submit changes to Record Documents in AutoCAD format.
G. Delete Engineer title block and seal from all documents.
1.6 OPERATION AND MAINTENANCE DATA
A. Quality Assurance
1. Instructions and data are to be prepared by personnel experienced in
maintenance and operation of described products.
B. Binders: Commercial quality, 8½” x 11”, 3-D side ring binders with hardback, cleanable,
plastic covers; 1” maximum ring size. When multiple binders are used, correlate data
into related consistent groupings.
C. Prepare binder covers with printed title “OPERATION AND MAINTENANCE
INSTRUCTIONS” and title of project. Include subject matter of binder when multiple
binders are required.
D. Internally subdivide the binder contents with permanent page dividers, logically
organized as described below with tab titling clearly printed under reinforced laminated
plastic tabs.
E. Contents: Prepare a printed Table of Contents for each volume, with each Product or
System description identified.
F. Part 1: Directory listing names, addresses, and telephone numbers of Engineer,
Contractor, Subcontractors and major equipment suppliers.
G. Part 2: Operation and maintenance instructions, arranged by system and subdivided by
component. For each category, identify names, addresses, and telephone numbers of
Subcontractors and suppliers. Identify the following:
1. Significant design criteria.
2. List of equipment.
3. Parts list for each component.
4. Operating instructions.
5. Maintenance instructions for equipment and systems.
6. Maintenance instructions for [special] finishes, including recommended cleaning
methods and materials and special precautions identifying detrimental agents.
H. Part 3: Project documents and certificates, including the following:
1. Shop drawings and product data.
2. Air and water balance reports.
Hyatt Regency Miami Project Closeout
Central Chilled Water Plant and Cooling Tower Design Section 01700 - 3
G/BA #09096 October 14, 2011
3. Certificates.
4. Photocopies of warranties.
I. Submit one copy of completed volumes in final form prior to final inspection. This copy
will be returned after final inspection with Engineer comments. Revise content of
documents as required prior to final submittal.
J. Submit final volumes revised within ten days after final inspection.
1.7 WARRANTIES
A. Provide notarized copies.
B. Execute and assemble documents from Subcontractors, suppliers and manufacturers.
C. Provide Table of Contents and assemble in binder with durable cover.
D. Submit prior to final Application for Payment.
E. For items of Work delayed beyond date of Substantial Completion, provide updated
submittal within ten days after acceptance, listing date of acceptance as start of warranty
period.
1.8 SPARE PARTS AND MAINTENANCE MATERIALS
A. Provide products, spare parts, maintenance and extra materials in quantities specified in
individual specification Sections.
B. Deliver to Project site and place in location as directed; obtain receipt from Owner prior
to final payment.
PART 2 - PRODUCTS
Not Applicable
PART 3 - EXECUTION
Not Applicable
END OF SECTION
P:\09PROJECTS\09096HYA-MIA\WP\SPECS\CITY OF MIAMI SPECS\DIV 1\01700 PROJECT CLOSEOUT.DOCX
Hyatt Regency Miami Basic Mechanical Requirements
Central Chilled Water Plant and Cooling Tower Design Section 15010 - 1
G/BA #09096 October 14, 2011
SECTION 15010
BASIC MECHANICAL REQUIREMENTS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Basic Mechanical Requirements specifically applicable to Division 15 Sections.
1.2 DEFINITIONS
A. The following words or phrases have special meaning when used in the article (of the
division and in any other requirement) applicable to this discussion:
1. “Exposed to View” or “Exposed” — shall have reference to and mean that the
pipes, ducts, etc., insulated or otherwise, in the completed structure are visible
within any normally occupied space, room or area.
2. “In Concealed Spaces”, “Concealed or “Not Exposed to View” — shall have
reference to and mean that the pipes, duct, etc., insulated or otherwise are
concealed and not exposed to view within furred spaces, above suspended
ceilings, pipe chases, etc.
3. “Unfinished Spaces” or “Unfinished Rooms” — shall have reference to areas
such as Machine Rooms, Equipment Rooms, or similar areas. Where the words
“In Finished Areas” or “Finished Rooms” are used, it shall have reference to
rooms or spaces, such as, Reading rooms, Offices, Public Corridors, etc.
4. “Finished Rooms or Spaces” shall refer to areas similar to offices, public
corridors, and public toilet rooms.
5. “Provide” — shall be taken to mean “furnish and install” meaning to purchase
and deliver to the job site and the installation thereof.
6. “Piping” — shall include, in addition to pipe all fittings, valves, hangers, and
other supports, expansion compensators, anchors, and accessories related to such
piping including associated insulation.
7. “Ductwork” — shall include, in addition to ducts, all fittings, transitions,
dampers, hangers and other supports, fire dampers, access panels, associated
insulation and accessories related to such ductwork.
8. “Contractor” in Specifications and Drawing refers to respective Contractor
performing that portion of work.
9. “Invert Elevation” (I.E.) means elevation of inside bottom of pipe or duct.
10. “Mechanical Work” is work in Division 15.
NOTE: The words “Contractor shall” are implied and shall be so understood
wherever the directions “furnish,” “install” or “provide” are used.
1.3 SPECIAL CONDITIONS
A. Minor items and accessories or devices reasonably inferable as necessary to the complete
and proper operation of any system shall be provided by the Contractor for such system
whether or not they are specifically called for by the Specifications or Drawings.
B. Where work specified in other sections of the specifications connects to equipment
specified in Division 15 Sections, check the required connection to such equipment.
Basic Mechanical Requirements Hyatt Regency Miami
Section 15010 - 2 Central Chilled Water Plant and Cooling Tower Design
October 14, 2011 G/BA #09096
1.4 CODES AND STANDARDS
A. The Work governed by this Division shall comply with the latest editions of the
following applicable standard specifications and codes. For other standard specifications,
if included by reference, see Division 1 of the Specifications.
AABC Associated Air Balance Council
ADC Air Diffusion Council
AIA American Institute of Architects
AMCA Air Moving and Conditioning Association
ANSI American National Standards Institute
AHRI Air-Conditioning, Heating and Refrigeration Institute
ASA Acoustical Society of America
ASE Association of Safety Engineers
ASHRAE American Society of Heating Refrigeration and Air Conditioning
Engineers
ASME American Society of Mechanical Engineers
ASPE American Society of Plumbing Engineers
ASTM American Society for Testing Materials
AWS American Welding Society
AWWA American Water Works Association
CAGI Compressed Air and Gas Institute
EPA Environmental Protection Agency
FIA Factory Insurance Association
FM Factory Mutual Insurance Association
FMC Florida Mechanical Code
FPC Florida Plumbing Code
HYDI Hydronics Institute
IBC International Building Codes
IEEE Institute of Electrical and Electronics Engineers
MCAA Mechanical Contractors Association of America
NBS National Bureau of Standards
NEC National Electric Code
NEMA National Electrical Manufacturers Assoc.
NFPA National Fire Protection Association
NSC National Safety Council
NSF National Sanitation Foundation
OSHA Occupational Safety and Health Act
SMACNA Sheet Metal and Air Conditioning Contractor’s Association
UL Underwriter’s Laboratories, Inc.
1.5 PROJECT/SITE CONDITIONS
A. Install Work in locations shown on Drawings, unless prevented by Project conditions.
B. Prepare drawings showing proposed rearrangement of Work to meet Project conditions,
including changes to Work specified in other Sections. Obtain permission of Owner
before proceeding.
1.6 CONTRACTORS’ USE OF PREMISES
A. The Owner will be responsible for the identification and abatement of all hazardous
materials and asbestos associated with the project. Although great care will be taken to
Hyatt Regency Miami Basic Mechanical Requirements
Central Chilled Water Plant and Cooling Tower Design Section 15010 - 3
G/BA #09096 October 14, 2011
eliminate any risks, the Contractor must be aware that hazardous materials may exist on
site. Therefore, the Contractor shall immediately suspend work and notify the Owner if
asbestos or other hazardous material is suspected in the work area of the project.
1.7 REGULATORY REQUIREMENTS
A. Conform to Florida Mechanical Code and Florida Plumbing Code with Amendments.
B. Obtain permits and request inspections from authority having jurisdiction.
C. Conform to all other governing agencies and authorities.
PART 2 - PRODUCTS
NOT USED
PART 3 - EXECUTION
3.1 SCOPE
A. Work included under Division 15, Mechanical Work, shall include all labor, services,
materials and equipment and performance of all work required for installation of
mechanical systems as shown on Drawings and as herein specified in following sections.
3.2 INTERPRETATION OF CONSTRUCTION DOCUMENTS
A. Should there be discrepancy or a question of intent, refer matter to Engineer for decision
before ordering any equipment or materials or before starting any related work.
B. Drawings and Specifications are to be taken together. Work specified and not shown or
work shown and not specified shall be performed or furnished as though mentioned in
both Specifications and Drawings. If there is discrepancy between Drawings and
Specifications as to quantity or quality to be provided, the greater quantity or better
quality shall be provided.
C. Minor items and accessories or devices reasonably inferable as necessary to complete and
proper installation and operation of any system shall be provided by Contractor for such
system whether or not specifically called for by Specifications or Drawings.
D. Engineer may change location of any equipment 5’ and any piping, ductwork, conduit,
etc. 10’ in any direction without extra charge, provided such changes are made before
installation.
E. Locations of items not definitely fixed by dimensions are approximate only and exact
locations necessary to secure the best conditions and results shall be determined at the
site and shall be subject to review and approval by Architect.
F. Follow drawings in laying out work, check drawings of other trades to verify spaces in
which work will be installed, and maintain maximum headroom and space conditions at
all points.
1. Where headroom or space conditions appear inadequate, notify Architect or
Owner’s field representative before proceeding with installation.
2. Duct and pipe rerouting and duct size changes shall be made at no additional
cost to the Owner.
Recommended