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24INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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RAIL COACH FACTORY, Raebareli – Ushering in the latest technology
Manufacture of LHB coaches commenced & 140 coaches produced in 2014-15
Planned capacity – 1000 coaches
Project Cost – Rs 2557 crore
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State-of-the-art technology used for Coach Production
LASER-CUTTING MACHINE
17 CNC Machines 1 Robotic Machine 1 Robotic Fabrication
Line 4 CNC Laser cutting
Machines
3D-COORDINATE MEASURING MACHINE
SNK BOGIE FRAME MACHINING
COACH PRODUCTION TREND
26INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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RCF Rae Bareli – the Green Factory
Solar Plant at RCF, Rae Bareli
Piped solar light inside factory
2MW Solar Power Plant installed generating 2.8 million units of electricity annually. First captive Solar Power Plant of IR. Entire factory and Railway Colony is running on solar power.
What you see above are not electric bulbs!! It is concentrated sunlight without its heat and used for lighting in the shop.
27 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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Superior Building Material
Lightweight Sandwich sheets used for construction.
Insulate from heat and cold.
Staff comfort and energy saving measure.
28INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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DIESEL LOCO COMPONENT FACTORY, DANKUNI
View of DLCF, Dankuni
Under Frame Construction
Setup to supplement capacity of DLW for manufacture of underframes and machining of crankcases for High Horse Power diesel locomotives.
Approx. Cost of Imported crankcase = Rs. 150 lakhs
Approx. Cost of Indigenous crankcase = Rs. 60 lakhs
Results in Saving of Rs. 90 Lakhs per crank case
Project Cost – Rs 265 crore
Total capacity:
100 Under-frames p.a. and
Machining of 72 crankcase p.a.
29 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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COACH BOGIE FRAME FACTORY, BUDGE BUDGE
A view of Factory
Setup for augmenting LHB bogie manufacturing capacity to take care of increasing production of LHB coaches.
Production commenced in March, 2015. Total production planned - 600 bogie frames p.a Project cost - Rs. 149 crores.
30INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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DEMU FACTORY, Haldia
Project Cost – Rs 249 crore
Setup for furnishing of DEMU coaches to supplement capacity of ICF.
1st fully furnished DEMU rake turned out in Jan’2015.
Planned production - 50 rakes of 8 coaches p.a.
31 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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RAIL WHEEL PLANT, Bela
Overview of Wheel factory
INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
Regular production of Cast wheels for Wagons has commenced from Aug’2014.
Hot cast wheel on conveyor
WHEEL PRODUCTION TREND
Project Cost – Rs 1417 Crore
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COACH MLR WORKSHOP, JHANSI
Coach lifting under progress
Project Cost – Rs 117.66 crore
Panoramic view
Mid Life Rehabilitation (MLR) of 250 coaches p.a. First coach rolled out on 27th May 2015.
33 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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ENHANCED SUPPORT TO MSE SECTOR
Procurement from MSE (% of Total)
23%
17.25%
11.5%
5.75%
0% 2013-14 2014-15
Branding of Handloom Sector with Railway
Purchase from MSE Sector increased by ₹ 1000 Crores
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