Reformer Convection Section

Sheet148mti058.pvH001 PRHET GAS IDEG C91.449mti058.pvH001 PRHET GAS IDEG C88.4UNITHP-48HP-49HP-88HP-89DesignRemarks48mti059.pvH001 TOP C OUTDEG C506.849mti059.pvH001 TOP C OUTDEG C540.8FLUE GAS DT ACROSS STEAM SUPERHEATER COILSC178.6171.9246.7178.5261Lower load, high S/C ratio, high excess O2, more FG load48mti060.pvH001 BTM C OUTDEG C370.649mti060.pvH001 BTM C OUTDEG C372.3STEAM DT IN SUPERHEATER COILSC223.5200.4210.3212.748tc024.pvV003 FEED GASDEG C370.949tc024.pvV003 FEED GASDEG C371.2FLUE GAS DT ACROSS BOTTOM HC PREHEAT COILC140.862.69.7-12.93948tc024.opV003 FEED GAS%60.549tc024.opV003 FEED GAS%55.5FLUE GAS DT ACROSS BFW PREHEAT COILC-94.3-15.7-72.684.014248pi018.pvV008 STEAM DRUMKG/CM230.949pi018.pvV008 STEAM DRUMKG/CM230.3BFW COIL O/L TEMPERATUREC237.3235.0234.8235.548mti066.pvV008 BFW S G CDEG C237.349mti066.pvV008 BFW S G CDEG C235.0BFW CIRCULATION RATEM/HR297.1309.6295.5314.948mti062.pvDS002 STEAM INDEG C401.349mti062.pvDS002 M INDEG C383.6FLUE GAS DT ACROSS TOP HC PREHEAT COILC57.819.515.111.23048mti063.pvDS002 STEAM OUTDEG C324.849mti063.pvDS002 STEAM OUTDEG C331.5 DT IN TOP HC PREHEAT COILC415.4452.4385.9399.348tc025.pvH001 STEAM OUTDEG C384.749tc025.pvH001 STEAM OUTDEG C384.8TOTAL DT IN HC PREHEAT COILSC279.2283.9277.7279.448mti050.pvF G T PRHET COL ODEG C747.149mti050.pvF G T PRHET COL ODEG C752.7TOTAL FLUE GAS DT C282.9238.3198.8260.848mti051.pvF G T PRHET COL ODEG C729.349mti051.pvF G T PRHET COL ODEG C752.7TOTAL STEAM GENERATION FROM REFORMERT/HR59.453.656.553.848mti052.pvF G T PREHT COILDEG C731.749mti052.pvF G T PREHT COILDEG C730.2UNIT CAPACITY%96.394.693.792.748mti053.pvF G T PREHT COILDEG C719.249mti053.pvF G T PREHT COILDEG C734.3SPECIFIC FG CONSUMPTIONKNM/HR/%0.0350.0360.0360.03448mti049.pvF G T B F G COL IDEG C553.249mti049.pvF G T B F G COL IDEG C567.248mti048.pvF G T B F G COL IDEG C49mti048.pvF G T B F G COL IDEG C574.0FLUE GAS DT ACROSS REFORMER PREHEAT COILC20048mti047.pvF G T B F G PRHETDEG C325.349mti047.pvF G T B F G PRHETDEG C505.648mti046.pvF G T STM G COL IDEG C499.549mti046.pvF G T STM G COL IDEG C510.448mti045.pvFUEL GAS TEMPDEG C505.649mti045.pvFUEL GAS TEMPDEG C526.448mti044.pvF G T FED G COL IDEG C507.849mti044.pvF G T FED G COL IDEG C520.93948mti043.pvH001 CONVC FSDEG C427.596.349mti043.pvH001 CONVC FSDEG C504.294.648mti042.pvH001 CONVC NSDEG C470.349mti042.pvH001 CONVC NSDEG C9/25/14 9:1748FC016.PVH001 FEED GAS-AT/H4.463.849FC016.PVH001 FEED GAS-AT/H4.462.348FC049.PVH001 CEL-A FG INKNM3H3.449FC049.PVH001 CEL-A FG INKNM3H3.448FI019_C.PVH001 INJEC STM IN COMPENSATIONT/H55.049FI019_C.PVH001 INJEC STM IN COMPENSATIONT/H53.548FI028_C.PVH001 STEAM OUT COMPENSATIONT/H4.549FI028_C.PVH001 STEAM OUT COMPENSATIONT/H0.048FI026.PVPP004 BFW CIRCLM3/H297.149FI026.PVPP004 BFW CIRCULM3/H309.648mti059.pvH001 TOP C OUTDEG C506.849mti059.pvH001 TOP C OUTDEG C540.8

88mti058.pvH001 PREHEAT GAS INdegC96.889mti058.pvH001 PREHEAT GAS INdegC94.688mti059.pvH001 PREHEAT INTERMEDdegC482.689mti059.pvH001 PREHEAT INTERMEDdegC493.888mti060.pvH001 PREHEAT GAS OUTdegC374.589mti060.pvH001 PREHEAT GAS OUTdegC374.088trc024.pvV003 FEED GASdegC371.489trc024.pvV003 FEED GASdegC371.088trc024.opV003 FEED GAS%51.689trc024.opV003 FEED GAS%36.088pi018.pvV008 STEAM DRUMKG/CM229.789pi018.pvV008 STEAM DRUMKG/CM229.788mti066.pvV008 BFW INdegC234.889mti066.pvV008 BFW INdegC235.588mti062.pvDS002 STEAM INdegC395.789mti062.pvDS002 STEAM INdegC387.988mti063.pvDS002 STEAM OUTdegC335.089mti063.pvDS002 STEAM OUTdegC325.188tic025.pvH001 STEAM OUTdegC384.989tic025.pvH001 STEAM OUTdegC385.488mti050.pvH001 CRSOVR FS-1degC614.689mti050.pvH001 CRSOVR FS-1degC710.688mti051.pvH001 CRSOVR FS-2degC608.889mti051.pvH001 CRSOVR FS-2degC740.788mti052.pvH001 CRSOVR NS-1degC612.089mti052.pvH001 CRSOVR NS-1degC721.188mti053.pvH001 CRSOVR NS-2degC761.189mti053.pvH001 CRSOVR NS-2degC726.688mti049.pvH001 CONVCT NS BTMdegC441.789mti049.pvH001 CONVCT NS BTMdegC513.888mti048.pvH001 CONVCT FS BTMdegC363.289mti048.pvH001 CONVCT FS BTMdegC578.788mti047.pvH001 CONVCT NS LOdegC362.489mti047.pvH001 CONVCT NS LOdegC565.188mti046.pvH001 CONVCT FS LOdegC423.089mti046.pvH001 CONVCT FS LOdegC553.388mti045.pvH001 CONVCT NS UPdegC463.789mti045.pvH001 CONVCT NS UPdegC471.888mti044.pvH001 CONVCT FS UPdegC467.089mti044.pvH001 CONVCT FS UPdegC478.688mti043.pvH001 CONVCT FS TOPdegC449.193.789mti043.pvH001 CONVCT FS TOPdegC459.092.788mti042.pvH001 CONVCT NS TOPdegC451.589mti042.pvH001 CONVCT NS TOPdegC468.988FRC016.PVH001 FEED GAS-AT/H4.362.189FRC016.PVH001 FEED GAS-AT/H4.361.288FRC049.PVH001 CELL-A FG INKNM3/H3.389FRC049.PVH001 CELL-A FG INKNM3/H3.288FIC019C.PVH001 INJECT STEAM INT/H53.589FIC019C.PVH001 INJECT STEAM INT/H52.688FI028C.PVH001 STEAM OUTT/H3.089FI028C.PVH001 STEAM OUTT/H1.188FI026.PVP004 BFW CIRCLTM3/H295.589FI026.PVP004 BFW CIRCLTM3/H314.988mti059.pvH001 PRHET GAS IDEG C91.489mti059.pvH001 PRHET GAS IDEG C88.448PC019.PVH001 FLUE GASMMH20-6.612754344989TJR062.PVE015A FLUE GAS OUTdegC39.549PC019.PVH001 FLUE GASMMH2O-6.177086353389TJR063.PVE015B FLUE GAS OUTdegC45.288PRC019.PVH001 FLUE GASMMH2O-7.391419887589TI301.PVSkin Temperature-1 E-15AdegC48.389PRC019.PVH001 FLUE GASMMH2O-7.753922462589TI302.PVSkin Temperature-2 E-15AdegC48.389TI303.PVSkin Temperature-3 E-15AdegC48.589TI304.PVSkin Temperature-4 E-15AdegC49.089TI305.PVSkin Temperature-1 E-15BdegC49.689TI306.PVSkin Temperature-2 E-15BdegC50.689TI307.PVSkin Temperature-3 E-15BdegC51.089TI308.PVSkin Temperature-4 E-15BdegC51.589FI700.PVCold Air Flow To E-15A10KG/HR0.089FI701.PVCold Air Flow To E-15B10KG/HR0.0

Sheet4UNIT 48UNIT 49UNIT 88UNIT 89mti054.pvFLUE GAS TEMP-RAD ZONE CELLl-A NSDEG C879.6894.9894.9883.7mti055.pvFLUE GAS TEMP-RAD ZONE CELL-B NSDEG C879.9877.5877.5874.6mti056.pvFLUE GAS TEMP-RAD ZONE CELL-A FSDEG C912.9903.7903.7854.1mti057.pvFLUE GAS TEMP-RAD ZONE CELL-B FSDEG C890.0882.1882.1883.4mti050.pvF G T PRHET COL ODEG C747.1752.7614.6710.6mti051.pvF G T PRHET COL ODEG C729.3752.7608.8740.7mti052.pvF G T PREHT COILDEG C731.7730.2612.0721.1mti053.pvF G T PREHT COILDEG C719.2734.3761.1726.6mti049.pvF G T B F G COL IDEG C553.2567.2441.7513.8mti048.pvF G T B F G COL IDEG C574.0363.2578.7mti047.pvF G T B F G PRHETDEG C325.3505.6362.4565.1mti046.pvF G T STM G COL IDEG C499.5510.4423.0553.3mti045.pvFUEL GAS TEMPDEG C505.6526.4463.7471.8mti044.pvF G T FED G COL IDEG C507.8520.9467.0478.6mti043.pvH001 CONVC FSDEG C427.5504.2449.1459.0mti042.pvH001 CONVC NSDEG C470.3451.5468.9FLUE GAS DT ACROSS MIXED FEED PREHEAT COILSDEG C158.8147.1240.4149.2200FLUE GAS DT ACROSS STEAM SUPERHEATER COILSDEG C178.6171.9246.7178.5261FLUE GAS DT ACROSS BOTTOM HC PREHEAT COILDEG C140.862.69.7-12.939FLUE GAS DT ACROSS BFW PREHEAT COILDEG C-94.3-15.7-72.684.0142FLUE GAS DT ACROSS TOP HC PREHEAT COILDEG C57.819.515.111.230TOTAL FG DT ACROSS CONVECTION COILSDEG C441.7385.4439.3410.0672BFW COIL O/L TEMPERATUREC237.3235.0234.8235.5236.0BFW CIRCULATION RATEM/HR297.1309.6295.5314.9322.0STEAM DT IN SUPERHEATER COILSC223.4574625484200.3545268812210.2556950645212.6995494789 DT IN TOP HC PREHEAT COILC415.3899841309452.416343689385.8572311401399.2739944458TOTAL DT IN HC PREHEAT COILSC279.1972045898283.9090194702277.7313766479279.3980484009TOTAL STEAM GENERATION FROM REFORMERT/HR59.416634082853.557217429456.495551347753.768404007UNIT CAPACITY%96.318037613694.618838766393.673509100292.6590587782

TOTALEXPOSED SURFACE, M2754.4258.4----EXENDED SURFACE TUBES, NO--3261618TOTALEXPOSED SURFACE, M2--902206368.81130.3TUBE SPACING CENT. TO CENTER. MM177.8203.2203.2254203.2254TUBE DESIGNHEAT ABSORPTION, MMKCAL/H39.366.488.471.224.360.85FLUID FG + STMFG + STMSTMFGH2OFGFLOWRATE, KG/H68857688576544499781012429978cp0.00000058450.00000079890.00000070680.00004306510.0000007045.92951040767.76843764640.864505384.19885027950.8611672953

Sheet2PARAMETERSHP-48HP-49AV. FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL, C506.7523.7AV. FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, C448.9504.2HC TEMP. I/L TO TOP HC PREHEAT COIL, C91.488.4HC TEMP. O/L FROM TOP HC PREHEAT COIL, C506.8540.8CALORIC TEMPERATURE HOT FLUID, Tc, C477.8514.0CALORIC TEMPERATURE COLD FLUID, tc, C299.1314.6PREDICTED AVERAGE METAL TEMPERATURE, C388.5414.3LP FUEL GAS QUALITY IN RMP AND FUP HP UNITSDATE: 22/02/2011COMPOSITIONHP-48/49-HP-88-VOL.%V-015V-015CO20.30.0N22.01.3H236.846.1H2S0.00080.0C143.327.6C27.611.3C2=5.30.0C32.89.7iC40.41.9nC40.71.1iC50.50.6nC50.30.4C6+0.00.0TOTAL100.0100.0MW14.5915.84LHV, BTU/SCF824.5911.8

Sheet3PLANT CAPACITY50%100%108%UNITHP-48HP-49HP-48HP-49HP-48HP-49FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL FS, MTI-044,C488.5480.4502.5511.8510.9523.3FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL NS, MTI-045,C501.8482.6517.5514.6516.8524.0AV. FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL, C495.2481.5510.0513.2513.9523.7FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, NORTH, MTI-042,C483.6492.2475.0509.5480.0503.3FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, SOUTH, MTI-043,C495.3488.4498.0509.4502.3497.1AV. FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, C489.5490.3486.5509.5491.2500.2HC TEMP. O/L FROM TOP HC PREHEAT COIL, MTI-059, C490.4501.7516.5531.6520.4526.6