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Erick Alberto Trejo Zuiga
Fatigue analysis 2024T aluminum Test tube
Erick Alberto Trejo Zuiga
Contents
Units
Model (A4) o Geometry
Solid o Coordinate Systems o Mesh
Face Sizing o Static Structural (A5)
Analysis Settings Loads Solution (A6)
Solution Information Results Fatigue Tool
Results Fatigue Sensitivity References
Material Data o Aluminum Alloy
Units
TABLE 1
Unit System Metric (m, kg, N, s, V, A) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius
Model (A4)
Geometry
TABLE 2 Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source C:\Users\EIRICK\Documents\Mis escaneos\ansys probeta
analisys\Analysys 2_files\dp0\SYS\DM\SYS.agdb
Type DesignModeler
Length Unit Millimeters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 0.105 m
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Length Y 2.1e-002 m
Length Z 2.1e-002 m
Properties
Volume 2.4579e-005 m
Mass 6.8083e-002 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 192161
Elements 44712
Mesh Metric None
Basic Geometry Options
Parameters Yes
Parameter Key DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File
No
Use Instances Yes
Smart CAD Update No
Attach File Via Temp
File Yes
Temporary Directory C:\Users\EIRICK\AppData\Local\Temp
Analysis Type 3-D
Decompose Disjoint Faces
Yes
Enclosure and Symmetry Processing
Yes
TABLE 3
Model (A4) > Geometry > Parts
Object Name Solid
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Material
Assignment Aluminum Alloy
Nonlinear Effects Yes
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Thermal Strain Effects Yes
Bounding Box
Length X 0.105 m
Length Y 2.1e-002 m
Length Z 2.1e-002 m
Properties
Volume 2.4579e-005 m
Mass 6.8083e-002 kg
Centroid X -1.9256e-002 m
Centroid Y -1.1792e-012 m
Centroid Z -8.8926e-013 m
Moment of Inertia Ip1 2.8827e-006 kgm
Moment of Inertia Ip2 8.2777e-005 kgm
Moment of Inertia Ip3 8.2777e-005 kgm
Statistics
Nodes 192161
Elements 44712
Mesh Metric None
Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. m
Origin Y 0. m
Origin Z 0. m
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Mesh
TABLE 5 Model (A4) > Mesh
Object Name Mesh
State Solved
Defaults
Physics Preference Mechanical
Relevance 86
Sizing
Use Advanced Size Function Off
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Relevance Center Fine
Element Size Default
Initial Size Seed Active Assembly
Smoothing High
Transition Fast
Span Angle Center Fine
Minimum Edge Length 3.5712e-002 m
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Patch Conforming Options
Triangle Surface Mesher Program Controlled
Advanced
Shape Checking Standard Mechanical
Element Midside Nodes Program Controlled
Straight Sided Elements No
Number of Retries Default (4)
Extra Retries For Assembly Yes
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing Disabled
Defeaturing
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Automatic Mesh Based Defeaturing On
Defeaturing Tolerance Default
Statistics
Nodes 192161
Elements 44712
Mesh Metric None
TABLE 6
Model (A4) > Mesh > Mesh Controls
Object Name Face Sizing
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Face
Definition
Suppressed No
Type Element Size
Element Size 8.e-005 m
Behavior Soft
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Figure 1. Mesh
Static Structural (A5)
TABLE 7 Model (A4) > Analysis
Object Name Static Structural (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. C
Generate Input Only No
TABLE 8
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Program Controlled
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Large Deflection Off
Inertia Relief Off
Restart Controls
Generate Restart Points
Program Controlled
Retain Files After Full Solve
No
Nonlinear Controls
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement Convergence
Program Controlled
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Off
Output Controls
Stress Yes
Strain Yes
Nodal Forces No
Contact Miscellaneous No
General Miscellaneous No
Calculate Results At All Time Points
Max Number of Result Sets
Program Controlled
Analysis Data Management
Solver Files Directory C:\Users\EIRICK\Documents\Mis escaneos\ansys probeta
analisys\Analysys 2_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System mks
TABLE 9
Model (A4) > Static Structural (A5) > Loads
Object Name Cylindrical Support Fixed Support Pressure
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Face
Definition
Type Cylindrical Support Fixed Support Pressure
Radial Fixed
Axial Fixed
Tangential Fixed
Suppressed No
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Define By Components
Coordinate System Global Coordinate System
X Component -2.4e+008 Pa (ramped)
Y Component 0. Pa (ramped)
Z Component 0. Pa (ramped)
FIGURE 2
Model (A4) > Static Structural (A5) > Pressure
Figure 3. restrictions and loads
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Solution (A6)
TABLE 10 Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 10.
Refinement Depth 3.
Information
Status Done
TABLE 11
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 12
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Object Name Equivalent Stress Equivalent Elastic
Strain
Maximum Principal
Stress
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Equivalent (von-Mises)
Stress Equivalent Elastic
Strain Maximum Principal
Stress
By Time
Display Time Last
Calculate Time History
Yes
Identifier
Suppressed No
Integration Point Results
Display Option Averaged
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Results
Minimum 1.7173e+007 Pa 2.5909e-004 m/m -3.9353e+007 Pa
Maximum 4.8931e+009 Pa 6.8917e-002 m/m 5.4847e+009 Pa
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Figure4. Von mises stress
Figure 5. Elastic strain
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Figure 6. Principal stress
TABLE 13
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools
Object Name Fatigue Tool
State Solved
Materials
Fatigue Strength Factor (Kf) 1.
Loading
Type Ratio
Loading Ratio 0.1
Scale Factor 0.1
Definition
Display Time 1. s
Options
Analysis Type Stress Life
Mean Stress Theory Mean Stress Curves
Stress Component Equivalent (Von Mises)
Life Units
Units Name cycles
1 cycle is equal to 1. cycles
FIGURE 2
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool
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FIGURE 7 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool
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TABLE 14
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results
Object Name Life Damage Safety Factor
Biaxiality Indication
Equivalent Alternating Stress
State Solved
Scope
Scoping Method
Geometry Selection
Geometry All Bodies
Definition
Type Life Damage Safety
Factor
Biaxiality
Indication
Equivalent Alternating
Stress
Identifier
Suppressed No
Design Life 1.e+009 cycles
Results
Minimum 99716 cycles
0.76298 -0.99999 7.7276e+005 Pa
Maximum 1.e7 10029 0.99988 2.2019e+008 Pa
TABLE 15
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Result Charts
Object Name Fatigue Sensitivity
State Solved
Scope
Geometry All Bodies
Definition
Sensitivity For Life
Suppressed No
Options
Lower Variation 20. %
Upper Variation 100. %
Number of Fill Points 20
Chart Viewing Style Log X
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FIGURE 8
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Fatigue Sensitivity
Figure 9. Life
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Figure 10. Safety factor
Figure 11. Equivalent alternating stress
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Material Data
Aluminum Alloy
TABLE 16 Aluminum Alloy > Constants
Density 2770 kg m -^3
Coefficient of Thermal Expansion 2.3e-005 C -^1
Specific Heat 875 J kg -^1 C -^1
TABLE 17
Aluminum Alloy > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0
TABLE 18
Aluminum Alloy > Compressive Yield Strength
Compressive Yield Strength Pa
2.8e+008
TABLE 19
Aluminum Alloy > Tensile Yield Strength
Tensile Yield Strength Pa
2.8e+008
TABLE 20
Aluminum Alloy > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
3.1e+008
TABLE 21
Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22
TABLE 22
Aluminum Alloy > Isotropic Thermal Conductivity
Thermal Conductivity W m -^1 C -^1 Temperature C
114 -100
144 0
165 100
175 200
TABLE 23
Aluminum Alloy > Alternating Stress Mean Stress
Alternating Stress Pa Cycles Mean Stress Pa
2.66e+008 35000 2.4e+008
2.6e+008 40000 2.4e+008
2.2e+008 1.e+005 2.4e+008
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1.8e+008 6.e+005 2.4e+008
1.68e+008 1.e+006 2.4e+008
TABLE 24
Aluminum Alloy > Isotropic Resistivity
Resistivity ohm m Temperature C
2.43e-008 0
2.67e-008 20
3.63e-008 100
TABLE 25
Aluminum Alloy > Isotropic Elasticity
Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa
7.1e+010 0.33 6.9608e+010 2.6692e+010
TABLE 26
Aluminum Alloy > Isotropic Relative Permeability
Relative Permeability
1
TABLE 26
Aluminum Alloy > Isotropic Relative Permeability
Figure 12. S-n alluminum curve
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References:
[1] METODOLOGA PARA EL ANLISIS DE FATIGA Eva Marco Esteban [2] Fatigue Analysis in ANSYS..CAE Asosiates
[3] Diseo para fatiga..Instituto de la estructura del acero
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