SHM WITH NANO CEMENT BASED SENSORS - … WITH NANO CEMENT BASED SENSORS ... abilities by having the...

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SHM WITH NANO CEMENT BASED SENSORS

GUILLAUME NOISEUX-LAUZÉ AND

GEORGES AKHRAS

ROYAL MILITARY COLLEGE OF CANADA

1

BACKGROUND

STRUCTURAL HEALTH MONITORING OVERVIEW

NANO CARBON COMPOSITE OVERVIEW

OBJECTIVES

EXPERIMENTAL TESTS

SPECIMEN PREPARATION

TEST SETUP

RESULTS & DISCUSSION

ONGOING & FUTURE WORK

CONCLUSIONS

QUESTIONS

OUTLINE

2

BACKGROUND

Overarching research framework

The main objective of SHM is to :

Monitor the in-situ behaviour of a structure accurately and efficiently.

Detect damage and determine the condition of the structure.

The information can then be incorporated into management strategies.

STRUCTURAL HEALTH MONITORING OVERVIEW

3

BACKGROUND

Carbon Nanotube (CNT) & Carbon Nanofiber (CNF) Reinforced Cement-Based Composite can potentially address two SHM challenges:

Improve monitoring and sensing abilities by having the structural material itself act as a sensor.

Improve material durability by inducing ductility, toughness and control crack growth.

NANO CARBON REINFORCED COMPOSITE

4

BACKGROUND

HOW DOES IT WORK?

Self-sensing (piezoresistive) cement based material is made from cement mixed with electrically conductive fillers to increase it’s ability to sense the strain, stress while maintaining good mechanical properties.

NANO CARBON REINFORCED COMPOSITE

5

BACKGROUND

HOW DOES IT WORK? (cont’d)

As the piezoresistive cement based material is deformed or stressed, the contact between the fillers and the cement matrix is changed, which affects its electrical resistance.

Strain, stress, crack and damage can therefore be detected through measurement of the electrical resistance.

NANO CARBON REINFORCED COMPOSITE

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BACKGROUND

Self-sensing pavement for traffic monitoring & vehicule loading measurements.

Smart highways that will potentially track the location, weight and speed of traffic.

In situ wireless and embedded sensors for damage detection in concrete structure.

APPLICATIONS

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The primary objective is to look into the piezorisitivity capability of carbon nanotubes (CNT) and carbon nanofiber (CNF) reinforced cement-based material. The secondary objective is to look at the effect of the Nano additive on compressive strength.

OBJECTIVE & WORKPLAN

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EXPERIMENTAL TEST

CEMENT PASTE MIX PROPORTION

Weight Cement Weight %

Cement 1308.2 Kg/m3 -

Water 524.3 Kg/m3 40.0%

Super Plast. 6.6 Kg/m3 0.5%

Silica Fume 65.7 Kg/m3 5.0%

CNT 0 - 2.62 Kg/m3 0 - 0.2%

CNF 0 - 2.62 Kg/m3 0 - 0.2%

Specimen

CNT CNF

(wt% Cement) (wt% Cement)

#1 0.1% CNF 0 0,1

#2 0.2% CNF 0 0,2

#3 0.1% CNT 0,1 0

#4 0.2% CNT 0,2 0

#5 Control 0 0

#6 0.1% CNF /0.1% CNT 0,1 0,1

#7 0.2% CNF /0.2% CNT 0,2 0,2

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Multi-walled Carbon Nanotube (MWNT), Nanocyl™ NC 7000l.

Carbon nanofiber (CNF), Pyrograf®-III PR 24 XT-LHT,

EXPERIMENTAL TEST

SPECIMEN PREPARATION

PROPERTY UNIT VALUE

Average diameter nm 9.5

Average length microns 1.5

Surface area m2/g 250-300

Carbon purity % 90

PROPERTY UNIT VALUE

Average diameter nm 100

Average length microns 50-200

Surface area m2/g 43

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Water+Superplasticizer+CNT/CNF.

Ultrasonic liquid processor (20 sec On 20 seconds Off) for 40 min.

Processing capacity of 1L.

EXPERIMENTAL TEST

SPECIMEN PREPARATION

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Effect of superplasticiser on hydrophobic property of CNT.

EXPERIMENTAL TEST

SPECIMEN PREPARATION

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Cement & silica fume mix in the Hobart mixer for 5 min.

The water/ CNT/ CNF solution was then added in the Hobart mixer and mixed for 5 min.

Cement paste was then poured in the cylinder mould (D=75mm, H=150mm) and lightly vibrated.

Strain gages were installed after approx. 30 days.

EXPERIMENTAL TEST

SPECIMEN PREPARATION

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Resistivity measurement

Metal disks.

Carbon conductive grease.

EXPERIMENTAL TEST

EXPERIMENT SET-UP

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Resistivity meter.

500 kN Test Frame.

HBM Data Acquisition.

EXPERIMENTAL TEST

EXPERIMENT SET-UP

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Cyclic compressing test with amplitude ranging from 1-20 kN with a loading rate of 0.2 kN/sec was conducted.

Standard Test for Compressive Strength of Cylindrical Concrete Specimens were completed.

Specimens’ resistivity were recorded throughout the experiments.

EXPERIMENTAL TEST

EXPERIMENTS

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EXPERIMENTAL TEST

EXPERIMENTS

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EXPERIMENTAL TEST

RESULTS - CYCLIC COMPRESSING TEST

-6.00

-4.00

-2.00

0.00

2.00

4.00

6.00

-6.000

-4.000

-2.000

0.000

2.000

4.000

6.000

0 200 400 600 800 1000 1200 1400 FCR

(%

)

Stre

ss (

MP

a)

Time (sec)

0.1% CNF

Stress Fractional Change in Resistivity

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EXPERIMENTAL TEST

RESULTS - CYCLIC COMPRESSING TEST

-22.00

-17.00

-12.00

-7.00

-2.00

3.00

8.00

13.00

18.00

-10.00

-8.00

-6.00

-4.00

-2.00

0.00

2.00

4.00

6.00

8.00

10.00

0 500 1000 1500 2000 2500 3000 FCR

(%

)

Stre

ss (

MP

a)

Time (sec)

0.1% CNT / 0.1% CNF

Stress (Mpa) FCR (%)

19

EXPERIMENTAL TEST

RESULTS - CYCLIC COMPRESSING TEST

FCR = 0.0114Ɛ + 1.05

-6.00

-5.00

-4.00

-3.00

-2.00

-1.00

0.00

1.00

-700 -600 -500 -400 -300 -200 -100 0

Frac

tio

nal

Ch

ange

in R

esis

tivi

ty (

FCR

)

Avg Strain (µm/m)

FCR /Strain

0-10kN loading

0-20 kN loading

20

EXPERIMENTAL TEST

0

50

100

150

200

250

300

350

400

Re

sist

ivit

y (O

hm

*m

)

Specimens Resistivity

Control

0.1% CNF

0.2% CNF

0.1% CNT

0.2% CNT

0.1% CNF /0.1% CNT

0.2% CNF /0.2% CNT

21

EXPERIMENTAL TEST

RESULTS - STANDARD COMPRESSIVE STRENGTH TEST

-16.00

-11.00

-6.00

-1.00

4.00

9.00

14.00

-60.00

-40.00

-20.00

0.00

20.00

40.00

60.00

0 100 200 300 400 500 600 FCR

(%

)

Stre

ss (

MP

a)

Time (sec)

0.1% CNT

Stress FCR

-16.00

-11.00

-6.00

-1.00

4.00

9.00

14.00

-80.00

-60.00

-40.00

-20.00

0.00

20.00

40.00

60.00

80.00

0 100 200 300 400 500 FCR

(%

)

Stre

ss (

MP

a)

Time (sec)

Control

Stress FCR

22

EXPERIMENTAL TEST

0

10

20

30

40

50

60

70

Control, Cement Paste

(CP)

0.1% CNF (CP) 0.2% CNF (CP) 0.1% CNT (CP) 0.2% CNT (CP) 0.1% CNF /0.1% CNT (CP)

0.2% CNF /0.2% CNT (CP)

Co

mp

ress

ive

Stre

ngt

h (

MP

a)

Compressive Strength of Cylindrical Cement Paste Specimens

23

EXPERIMENTAL TEST

CHALLENGES FOR DEVELOPMENT

Repeatable, large-scale and low energy method for distributing CNTs in cement-based materials.

Current fabrication procedures require a controlled environment only available in a lab.

Cost of CNTs & CNF (has fallen 100-fold since 1990 but still…).

Unknown long term durability and effect of environment.

24

ONGOING AND FUTURE WORK

The specimen in the second phase of testing contains aggregates with various concentrations of CNT and CNF.

These tests will help determine if the combination of CNT and CNF effectively overcomes challenges associated with the formation of conductive network in cement composite containing aggregates.

25

CONCLUSION

Results obtained during the first testing phase are coherent with other studies such as; Azhari et al. (2012) Tyson et al. (2011) and Han et al. (2010).

CNF/CNT-cement significantly increase the electrical conductivity vs CNT-cement or CNF-cement alone.

The electrical resistance of the specimen changed in tandem with the strain levels and could be use as a sensor.

A lot more test needs to be conducted to created reliable & accurate models (Strain/FCR).

26

ACKNOWLEDGMENTS

The authors would like to thank NSERC for its financial support .

27

QUESTIONS?

28

SHM OVERVIEW

SHM is typically achieved by the continuous and autonomous monitoring of key structural parameters by embedding, in strategic positions, sensors such as: Electric-resistance strain gauges

Optic sensors

Piezoelectric ceramic.

Most of these sensors have considerable shortcomings such as: Low sensitivity

High cost

Poor durability

Unfavourable compatibility with concrete structures. (i.e. loss of

structural mechanical properties)

Structurally ≈ ‘‘rolled-up’’ & “twisted” sheets of graphite

∅ ≈ 5-100 nm (hair ∅ is 25 μm 2500 -50 000 bigger)

Really high aspect ration (L/∅) > 1000 up to 1M (50 m hair)

Modulus of Elasticity can reach 1000 GPa (5 x steel)

The tensile strength up to 63 GPa (+50 x steel) (highest tensile strength of any material yet measured)

Large surface area (typically 200-300 m2/g)

CARBON NANOTUBE REINFORCED COMPOSITE

CNT STRUCRURE / PROPERTIES

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