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SLOVNAFT’S MAJOR POLYMER CAPACITY UPGRADE AND EXPANSION PROGRAM: LOW DENSITY POLYETHYLENE (LDPE)
CEE & Turkey Refining and Petrochemicals Conference 2015
10/21/2015
Branislav Kacko Project manager MOL GROUP
- Drivers for boosting polyethylene production to 220,000 tpa - Plans to be operational by February 2016 - Competitiveness with higher quality product portfolio
2 CEE & Turkey Refining and Petrochemicals Conference 2015
The installation of a new tubular 220 kt/a capacity LDPE-4 unit in Bratislava
Selected tubular technology of LyondellBasell – Lupotech T
Replacement of obsolete existing autoclave lines LDPE 1 – 3
Increase safety, lower environmental burden
New products with better quality
Higher production efficiency, lower energy consumption Improve competitiveness in LDPE business on strategic markets
Drivers for boosting polyethylene production to 220,000 tpa 3 CEE & Turkey Refining and Petrochemicals Conference 2015
Planned start-up in 1Q/2016
300 million EUR investment project in SLOVNAFT, a. s
Partial reconstruction of Steam cracker – other separate project
Project includes several off site projects (cooling water supply, logistics, oil storage, ethylene evaporation, roads, utility pipelines, electric energy supply reconstruction)
Human resources set up to cover project needs
Utilization of local companies for construction
Drivers for boosting polyethylene production to 220,000 tpa 4 CEE & Turkey Refining and Petrochemicals Conference 2015
MOL GROUP – POLYMER PRODUCTION CAPACITY
5
TVK
, Tis
zaú
jvár
os
sit
e
Slo
vnaf
t, B
rati
slav
a si
te
TVK Steam
Cracker 2 290 ktpa
Linde 2004
Slovnaft Steam
Cracker 220 ktpa
ABB Lummus
1975
TVK Steam
Cracker 1 370 ktpa
Linde 1975
TVK LDPE 2 65 ktpa
BASF 1991
Planned TVK BDE 130 ktpa
2015
TVK HDPE 2
220 ktpa Mitsui 2004
TVK HDPE 1
200 ktpa Philips 1986
TVK PP 4 180 ktpa
Himont 1999
TVK PP 3
100 ktpa Himont
1989
POLYETHYLENE (LD/HD)
LDPE 2 40 ktpa
ICI 1976
LDPE 1 50 ktpa
ICI 1964
LDPE 3 90 ktpa
CDF 1977
PP-3 255 ktpa
Dow 2005
POLYPROPYLENE OLEFINS
R E
F I
N E
R I
E S
Ethylene sales ethylene
propylene
nap
hth
a ga
soil
LPG
nap
hth
a ga
soil
LPG
p
rop
ylen
e
propylene
ethylene
by-products
by-products
LDPE
4
220
ktpa
Basell
2016
Crude C4
Butadiene sales
New Group possibilities
Possibility of empowering the strategic markets
Plans to be operational by February 2016
6 CEE & Turkey Refining and Petrochemicals Conference 2015
License selection September 2008
IPP approval September 2011
Launch a new tender for LDPE4 September 2011
Tender evaluation April 2012
Contract signature June 2012
EIA final statement 3 April 2012
Authority engineering October 2012
Building permit (IPPC) 28 May 2013
Mechanical completion Q4 2015
Commissioning July 2015 – Q1 2016
Provisional Acceptance Q1 2016
Planned financial closing of project 2016
Plans to be operational by February 2016
7 CEE & Turkey Refining and Petrochemicals Conference 2015
- Pre-commissioning, punch listing
- Commissioning – early involvement of licensor
- PSSR –clarification and rectification
- Training – process, maintenance, laboratory
- Lab equipment delivery to Site and set up
- Operation of subsystems which are ready – utilities, extrusion, product
transport, logistics hub set up, packaging
- Maintenance – spare parts and preparation for standard maintenance
- Operating manuals fine tuning by Site personnel
- Evaporation – implementation of last phase
- Steam utilization – finalizing execution
- Preparation for Performance test
TUBULAR OR AUTOCLAVE?
8 8
TUBULAR LDPE
P 200-320MPa/T 300-350°C
Narrower MWD, Low degree of LCB
Medium melt strength
Higher clarity, gloss, lower haze (2% in average)
Better draw ability for lower film thickness
10% higher towing speed 30% lower minimal film thickness
Max MFR 40 g/10min
AUTOCLAVE LDPE
P 120-130MPa/T 150°C
Lower clarity, gloss, higher haze
Worse draw ability for lower film thickness
Broader MWD, high degree of LCB, higher melt strength (extrusion coating, heavy duty film)
Max MFR 200 g/10min
Competitiveness with higher quality product portfolio
Different process conditions lead to product with different properties mainly in terms of MWD and Long chain branches (LCB)
FILM APPLICATIONS
• Surface protection films • Label films • Lamination films • Sanitary films • Automatic packaging films
(foodstuff, sanitary articles) • Heavy duty bags • Shrink film • Agriculture films • Carrier bags • Garbage bags
Competitiveness with higher quality product portfolio
NON-FILM APPLICATIONS
• Blow moulding • Injection moulding • Foaming • Compounding & Masterbatches • Profiles extrusion
Competitiveness with higher quality product portfolio
Thank you for attention
Branislav Kacko Branislav.kacko@slovnaft.sk
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