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Tempered Beef Trim Blocks.Separated Quickly.Break tempered and semi-frozen beef trim blocks into original pieces!
Tempered Block Breaker Features:
• Stainless Steel 304 Construction
• Solid 4” Shaft Auger & Breaker
Bars
• Hopper Constructed from 3/8”
Side Plates and 5/8” End Plates
• Dual 160 Corrosion Resistant
Roller Chains
• 30 HP Baldor Motor
• Low Output RPM Sumitomo
Gearbox
• Solid Poly Lube Filled Bearings for
a Maintenance Free Application
• Touch Screen Control Panel
• Motor Amp Overload Protection
• CIP Mode
• Safety Interlinks
• Combo Sensor and Lid Safety
Switch
• Auger Output Door Closes Au-
tomatically When No Product is
Present
TECHNICAL SPECIFICATIONS
Our innovative and unique Tempered Block Breaker is designed to take tempered
and semi-frozen beef trim blocks and separate them back into their natural pieces
to avoid USDA relabeling regulations. This allows for spraying of citric acid (or other
agents) onto each side of product muscle to reduce or eliminate bacteria growth.
Solid 4” solid shafts with 7” blades are strong enough to handle meat trim blocks
semi-frozen at 19®, but operates ideally when blocks are tempered to 26°. Gentle
processing captures 99% of product purge, retaining product weight and saving
you money.
Safety is key in the meat processing industry. The Tempered Block Breaker boasts a
safety switch and actuator on the auger discharge trough that prevents the machine
from running if guarding is not in place. Safety guarding runs the length of the top
of the machine, preventing operators from falling into the breaker.
Separate tempered trim blocks, save purge, reduce expenses, and treat
product to eliminate bacteria with the Tempered Block Breaker!
FEATURE SPECIFICATION
Machine Dimensions
Height 126.75”
Width 53.12”
Length 106.97”
Motor
Drive Shaft 30 HP
SEE PICTURES & VIDEO AT FTIINC.ORG/BLOCKBREAKER
39.75
106.97O.A.L.
10.63
126.75O.A.H
86.00
40.10 55.38
3.90
.75TYP.
CABINET SIDE REMOVEDTO SHOW IN-LINE SPROCKETS
3
5
53.12 41.04
11.00
52.50
20.00
23.71
50.75
DETAIL 1SCALE 1 : 2
10
14
12
9
4
6
9
9
DETAIL 2SCALE 1 : 2
11
133
8
5
REFERENCE NO. MAKE OR BUY ITEM NO. QTY. NAME SIZE / THICKNESS MTL.
CMI007065 - 4.250 KW (MARTIN #D160B19 4.250 KW 2SS) 1 1 ROLLER CHAIN SPROCKET
#160 CHAIN, DOUBLE ROW, 19 TEETH, B-HUB, 4.250" BORE, KEYWAY
CARBON
CMI007066 - 3.000 KW (MARTIN #D160B25 3.000 KW 2SS) 2 2 ROLLER CHAIN SPROCKET
#160 CHAIN, DOUBLE ROW, 25 TEETH, B-HUB, 3.000" BORE, KEYWAY
CARBON
A-08316 ASSEMBLY 3 1 BLOCK GRINDER ASSEMBLY --
A-08369 ASSEMBLY 4 2 NEEDLE ROLLER BEARING WITH INNER RING
1.5000" BORE x 2.3125" O.D. x 1.2500 WIDE --
A-08445 ASSEMBLY 5 1 BLOCK GRINDER DRIVE & CHAIN CABINET ASSEMBLY FABRICATED --
CMI007067 - MOD-001 ASSEMBLY 6 1ROLLER CHAIN SPROCKET, #160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB, CARBON
#160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB,
STOCK BORECARBON
BPRT009853 - 0.75x0.75x2.50 CUT TO LENGTH 7 2 DRIVE SHAFT KEY 3/4 X 3/4 KEYSTOCK x
2.50" 18-8
SP_2.500 OD x 0.375_1.438 ID_UHMW CUT TO LENGTH, MACHINED 8 6 SPACER 2.50 O.D. x 0.375 THK.,
1.438 I.D. UHMW
SP_3.000 OD x 0.250_1.563 ID_UHMW CUT TO LENGTH, MACHINED 9 2 SPACER 3.000 O.D. x 0.250
THK., 1.563 I.D. UHMW
CS-HH_0.750 - 10x2.500_PT_18-8 FASTENERS 10 1 CAPSCREW HEX HD. 3/4-10 UNC x 2.500 LG.,
PT 18-8
CS-HH_1.375 - 6x4.000_PT_18-8 FASTENERS 11 6 CAPSCREW HEX HD. 1 3/8-6 UNC x 4.000 LG.,
PT 18-8
FW_0.750 - 18-8 FASTENERS 12 1 FLAT WASHER 3/4 18-8
FW_1.375 - 18-8 FASTENERS 13 6 FLAT WASHER 1 3/8 18-8
LW_0.750 - 18-8 FASTENERS 14 1 LOCK WASHER 3/4 18-8
D
C
B
AA
B
C
D
12345678
8 7 6 5 4 3 2 1
E
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E
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COMPANY NAME
NAME
PROJECT TITLE
SCALE
REV NO.
DRAWN BY
1:16 0SHEET 1 OF 1
TOLERANCE UNLESS OTHERWISE SPECIFIED:
REFERENCE NO.
218 20th Ave.Roseville, IL 61473
PHONE: (309) 774-4275FAX: (309) 774-4161
Tuesday, August 11, 2015 3:35:11 PM, Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\A-08444, Block Grinder Total Assembly Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\Drawings\
4231.42 LBS
THICKNESS
MATERIAL
--
CONFIDENTIALThis drawing contains
confidential and proprietary information of Fusion Tech
Integrated, Inc. and cannot be used, duplicated or disclosed, in whole or in part, except with
the expressed written permission of Fusion Tech
Integrated, Inc.
UNLESS OTHERWISE NOTED ALLDIMENSIONS ARE IN INCHES
ESTIMATOR
JAM
BIRCHWOOD FOODS
MICROWAVE ROOM
A-08444
BLOCK GRINDER TOTAL ASSEMBLY
A-08444BLOCK GRINDER TOTAL ASSEMBLY
NET WEIGHT
6/24/2015
D
APPROVALS DATE
.X .06.XX .03
.XXX .015
ANGLE 1 FRACTION 1/32"HOLE DIA. .01
Interpret Drawing per ANSI Y.14.5
DETAILED BY
NOTES:
UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS.1.UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS.2.UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS.3.ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS.4.
39.75
106.97O.A.L.
10.63
126.75O.A.H
86.00
40.10 55.38
3.90
.75TYP.
CABINET SIDE REMOVEDTO SHOW IN-LINE SPROCKETS
3
5
53.12 41.04
11.00
52.50
20.00
23.71
50.75
DETAIL 1SCALE 1 : 2
10
14
12
9
4
6
9
9
DETAIL 2SCALE 1 : 2
11
133
8
5
REFERENCE NO. MAKE OR BUY ITEM NO. QTY. NAME SIZE / THICKNESS MTL.
CMI007065 - 4.250 KW (MARTIN #D160B19 4.250 KW 2SS) 1 1 ROLLER CHAIN SPROCKET
#160 CHAIN, DOUBLE ROW, 19 TEETH, B-HUB, 4.250" BORE, KEYWAY
CARBON
CMI007066 - 3.000 KW (MARTIN #D160B25 3.000 KW 2SS) 2 2 ROLLER CHAIN SPROCKET
#160 CHAIN, DOUBLE ROW, 25 TEETH, B-HUB, 3.000" BORE, KEYWAY
CARBON
A-08316 ASSEMBLY 3 1 BLOCK GRINDER ASSEMBLY --
A-08369 ASSEMBLY 4 2 NEEDLE ROLLER BEARING WITH INNER RING
1.5000" BORE x 2.3125" O.D. x 1.2500 WIDE --
A-08445 ASSEMBLY 5 1 BLOCK GRINDER DRIVE & CHAIN CABINET ASSEMBLY FABRICATED --
CMI007067 - MOD-001 ASSEMBLY 6 1ROLLER CHAIN SPROCKET, #160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB, CARBON
#160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB,
STOCK BORECARBON
BPRT009853 - 0.75x0.75x2.50 CUT TO LENGTH 7 2 DRIVE SHAFT KEY 3/4 X 3/4 KEYSTOCK x
2.50" 18-8
SP_2.500 OD x 0.375_1.438 ID_UHMW CUT TO LENGTH, MACHINED 8 6 SPACER 2.50 O.D. x 0.375 THK.,
1.438 I.D. UHMW
SP_3.000 OD x 0.250_1.563 ID_UHMW CUT TO LENGTH, MACHINED 9 2 SPACER 3.000 O.D. x 0.250
THK., 1.563 I.D. UHMW
CS-HH_0.750 - 10x2.500_PT_18-8 FASTENERS 10 1 CAPSCREW HEX HD. 3/4-10 UNC x 2.500 LG.,
PT 18-8
CS-HH_1.375 - 6x4.000_PT_18-8 FASTENERS 11 6 CAPSCREW HEX HD. 1 3/8-6 UNC x 4.000 LG.,
PT 18-8
FW_0.750 - 18-8 FASTENERS 12 1 FLAT WASHER 3/4 18-8
FW_1.375 - 18-8 FASTENERS 13 6 FLAT WASHER 1 3/8 18-8
LW_0.750 - 18-8 FASTENERS 14 1 LOCK WASHER 3/4 18-8
D
C
B
AA
B
C
D
12345678
8 7 6 5 4 3 2 1
E
F
E
F
COMPANY NAME
NAME
PROJECT TITLE
SCALE
REV NO.
DRAWN BY
1:16 0SHEET 1 OF 1
TOLERANCE UNLESS OTHERWISE SPECIFIED:
REFERENCE NO.
218 20th Ave.Roseville, IL 61473
PHONE: (309) 774-4275FAX: (309) 774-4161
Tuesday, August 11, 2015 3:35:11 PM, Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\A-08444, Block Grinder Total Assembly Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\Drawings\
4231.42 LBS
THICKNESS
MATERIAL
--
CONFIDENTIALThis drawing contains
confidential and proprietary information of Fusion Tech
Integrated, Inc. and cannot be used, duplicated or disclosed, in whole or in part, except with
the expressed written permission of Fusion Tech
Integrated, Inc.
UNLESS OTHERWISE NOTED ALLDIMENSIONS ARE IN INCHES
ESTIMATOR
JAM
BIRCHWOOD FOODS
MICROWAVE ROOM
A-08444
BLOCK GRINDER TOTAL ASSEMBLY
A-08444BLOCK GRINDER TOTAL ASSEMBLY
NET WEIGHT
6/24/2015
D
APPROVALS DATE
.X .06.XX .03
.XXX .015
ANGLE 1 FRACTION 1/32"HOLE DIA. .01
Interpret Drawing per ANSI Y.14.5
DETAILED BY
NOTES:
UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS.1.UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS.2.UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS.3.ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS.4.
AVOID LABELING AS PROCESSEDThe USDA requires any product broken down into 1” or
smaller pieces to be labeled as processed. The Tem-
pered Block Breaker breaks up semi-frozen block back
into the natural pieces — meaning you don’t have to
label your product as processed.
TREAT PRODUCT TO ELIMINATE BACTERIABacteria grows on the outside of a muscle. Once
ground, the bacteria is spread throughout the entire
product batch, causing significant contaminated and
wasted product. The Tempered Block Breaker allows
you to spray all sides of the product muscle with citric
acid (or other agents) to reduce or eliminate bacteria.
REDUCE WORKFORCEThe Tempered Block Breaker system only requires 7 employees to operate from the time product leaves
your microwave to the time it exits the block breaker. Some customers have reported a reduction in work
force from 22 down to 7 employees and ability to prep product in advance.
SAVE PURGEUsing the Tempered Block Breaker system captures
99% of product purge (blood, water, etc), saving you
product weight which saves you money.
Tempered Block Breaker Prep System
Prep product for the tempered block breaker
with the fully loaded prep system:
• Transfer Conveyor from Microwave
• Box Prep Conveyor
• Manual Box Tipper
• Prep Table
• Prep Platform
• Ergonomic Stand
• Trash Chute and Conveyor
• Wheeled Vats
Fusion Tech worked with us to take our current operation of processing frozen beef trim blocks that took 2 shifts and 22 employees to reach our product goals and reduced it to a 1 shift operation manned by 7 people. They designed a new piece of equipment for us that took our semi-frozen trim blocks and gently broke them up so we could treat each piece to eliminate any bacteria. We are able to process the same amount of product in 1 shift that we did in two.
“Charlie TamburelliDirector of Operations / Birchwood Foods
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