„THere are SubTLeTIeS WHICH beCoMe IMPorTanT In and …

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Significant impulses• Highqualitymaterial forthesawbodyofthe

thinkerf sawblades prevents the wobblingwhilecutting

• Cuttingkerfsfrom±1.25mm• Special coating of the tool body reduces the

frictionundresindeposition(optional)

Thinkerf Sawblade delivers a smooth cutting process

Splitting Saw machineManufacturing of the upper layer

Significant impulses• Specialtipgeometryincreasesthecuttingquality• Multirip-sawblades cut width of 1.7 mm and

less• The sawblades can be used on all types of

machines

• Tipdesignandcuttingmaterialhaveaninfluenceonthecuttingquality• Thecuttingmaterialisselectedaccordingtothetypeofwoodandhasaneffectontheedgelife• Different kerfs are available which offer the possibility to optimize the wood consumption and the

thicknessofthesinglestrips

Significant impulses• Leaded chipflow minimizes the required dust

extractionperformance• Theshearangleofthetoolreducesthecutting

pressure.Reducedcuttingpressuremeansredu-ced motor performance as well as economicaluseofenergy

The cutting quality of the multirip-sawblades minimizes the edgechipping when the saw leaves the material

DiViDing

Intelligent leaded chipflow

Splitting SawblaDeSManufacturing of middle layer

Scoring hogger Hogger

LengTH and CroSS CuTTIngLengTH and CroSS CuTTIngdIvIdIng LengTH and CroSS CuTTIng InTerFaCeS TooL adMInISTraTIon

Tool administration

The philosophy of a colour coding system is thevisualization of the tool from the tool rack to themotor spindle to simplify the tool handling in themanufacturing process. The colour codingsimplifies the internal communication at theparquetmanufacturersiteandbetweentheparquetmanufacturerandLEUCO.

In detailEach tool gets a Tool Card with a determinedcolour,letterandotherinformation.Thenthetoolisclearly related to the production process and canbeidentified.

colour coDing SyStemTool administration

tool aDminiStration Software leuco leaSy

The colour coding and the Kanban rack achieveprofits in the production. With the stockadministration software “LEUCO Leasy” LEUCOagain isapioneerconcerningtooladministration.

LEUCOLeasyisasinglesoftwareforadministration,purchasingandproductionplanning.ThedeterminedcolourcodeislikeattheKanban-rackthebasicforthesoftware. Itshowsallprocesses,whicha toolcanmakeattheparquetmanufacturer’ssitefromstock, through machine and into service. LEUCOLeasyofferstransparencyofthetoolsatanytime.It is possible to get analyses from edge-lives of

Kanban-SyStemTool administration

Togetherwiththeolourcodingnormallyakanban-rackwillbeinstalled.Intherackthetoolswillbeplaced the same way as described in the colourcoding system. As a result the administration ofthetoolswillbecomeeasier,ordersfornewtools,serviceoftoolsandstockoftools.

On the motor spindles signs with thecorrespondingcoloursandletterswillbeplaced.The classification of rack, tool and motor will beextremely simplified. This system can be appliedwithout any tooling or production know-how ifnecessary.Newstaffemployedbytheparquetma-nufacturercaneasilyfinditsfeet.

The colour stands for a group of tools/Identnumbers, which have the same function in theworking process. Yellow is the colour for thepre-cutting tools for example, green is for theprofiling, blue for the finishing and red is for theclickprofiling tools.The lettersexplain, if the toolsarefor lengthorcrosscuttingandfor leftor rightsideofthemachine.Ifnecessarytheletterscanbecompletedwithadditionalinformationforex.Panelthickness,profileorfeedrate.Theprincipleofthetoolcolourcodingisthesamefor all customers. For the final colour coding themanufacturing process of the customer will be

each tools,canprint toolcardsautomaticallyandsupportstheproductionplanning.Theoperationofthissoftwareissimpleandalmostintuitive.

Clampingsystemsaretheclassicalinterfacetoma-chineandtool.Theidealclampingsystemfulfillsthefollowingrequirements:• Highreproducibleclampingaccuracy• Clampingsafety• Constantclampingforce• Independenceagainstenvironmentalconditions• Easyoperating• Minimumrunoutandconcentricitydeviation• RadialstabilityThese days HSK adaptor and hydrobushes arecompetinginthemarket.Itwillbeanalysedwhichofboth adaptors will be the ideal clamping part.Independent of the machine type and productionphilosophy of the customer LEUCO offers you therequiredclampingsystem.

clamping SyStemSInterface to the machine

Thedusthoodkit-systemconsistsofthreebasicdusthoods for the angles of +90° until –90° (01). Thechipflowinthedusthoodswillbecustomizedtotheindividualprofilingprocessstep.Thisoptimizes thechipextractionandleadstocleanmachines,avoidsdoublechippingandtoolwear.

Thedusthoodsaremodulardesigned fora simplemounting into the machine. The symmetricalconstruction makes it independent of the toolrotation(02).

Alldusthoodshaveacover,whichcanbeopenedeasily (03). The tool can be changed without pro-blems,guaranteeingtheviewonthetoolduringtheexchange.Productionstopswillbelimited.

Even if the dust hoods are designed lightweight,LEUCOdusthoodsaremoreresistantthanothersinthe market. LEUCO builds the dust hoods withwearlessaluminiumparts.ForthewearpartsLEUCOusesan8mmthicksteel(05).Othercommonwearparts in the market are currently of 5 mm strong

DuSt extraction / - hooDSInterface to the machine

profile cutterProfiling

Significant impulses• LEUCOproducesthetoolsfortheindividualprofile

oftheparquetflooringmanufacturer• Profilequalityandaccuracywillbeguaranteedby

adjustabletools• Theadjustmentof the toolcanbeeitheroutside

or inside of the machine depending on thepossibilitiesoftheparquetmanufacturer

• Reductionofsetuptimebyanadjustmentof thetoolwithanadjustingunit

• LEUCOoffersanintegratedbasicadjustmentunitand a reusable high precision adjustment unit,whicharebothsteplessadjustable

• Theintegratedbasicadjustmentunitcanbecon-trolledbyameasureclock

•Thehighprecisionadjustmentunitisindependentfromthetoolandcanbeadjustedwith0.01mm

• Tool clamping hydrobush with double pressurezone, reproducable runout accuracy after eachadjustment

• Depending on the complexity of the profileLEUCOoffersoptionaldiamondcuttingknivesfor

a constant tool radius, which guarantees aconstantprofile

Wear parts with 8 mm steel

adjustment accuracy and speed with re-usable adjusting unit

croSS cutting

material. Customer specified wear parts can beorderedeasyseparately.

„THere are SubTLeTIeS WHICH beCoMe IMPorTanT In ForMuLa 1. CerTaIn deTaILS Make THe dIFFerenCe and reveaL THe eSSenTIaLS.“

Profiles are licensed and give the panels the individual touch of the parquet manufacturer. a sign of quality is absolutely constant profile accuracy. Would you like to be related to a perfect profile? Then you should choose LeuCo tools for profiling.

Make a name for yourself with perfect profiles by LeuCo.

The more accurate the runout of the tool is, the more equal is the wear of the tool tips. and the higher the runout the higher is the quality of the edge, the only visible edge for your customer!

You should choose for quality with LeuCo.

The interfaces are the optimal conditions for the parquet manufacturing: The clamping parts between tool and machine, dust extraction in the machine. The package of all interfaces of single highlights becomes the perfect process.

Take LeuCo into consideration throughout your whole process.

ProFILIng QuaLITY InTerFaCe LeuCo

excellent cutting quality means less waste and less rework. The optimised kerf means optimal consumption of wood. You can use your resources optimal by using LeuCo sawblades.

Save with LeuCo.

reSourCeS

HSk-adaptor Hydrobush

Individuality, precision and reduction of setup time

Chipflow without design of chip gulletChip gullet design by LeuCo

Significant impulses• Acleanmachine,wherebearing,chainetc.work

withoutinterruptionistheconditionforaconstantprofilequalityfortheclickcutters

• ExcellentdesignoftheclickcuttersfromLEUCOleads the chipflow directly into the dustextraction

• Longchipswhicharepluggingtheextractionwillbe avoided by the right tooth division andgeometry. Extremely sometimes negative hookangles reduce the presplitting as well as thevolumeoflongchips.

clicK cutterSProfile cutters

reduction of chipflow

Significant impulses• Runout accuracy decides on the quality of the

finishededge• LEUCOfinishhoggershavea runoutaccuracyof

0.02mm• Finest runout accuracy is only achievable by

highest precision in the production of the finishhogger

• Runout accuracy over the whole tool life of thehogger will be guaranteed by the use of thepremiumservice

finiSh hoggerFinish cutter

Finest runout accuracy in the parquet flooring industry

„hollow“-hogger Pre-hogger

Significant impulses• Integrated chipflow through the inside of a

toolset

Intelligent leaded chipflow

Integrated chipflow

min. 1.25 mm max. 1.7 mm

max. 0.02 mm

analyzed. Production, stock and service will betaken into consideration. Therefore each colourcode is individual.Thecolourcodehasproved itsvalue.

length cutting

back side

Tongue side

groove side

decor side

LeuCo HIgHLIgHTS aT THe raCIng TraCk

www.leuco.com

proDuction of parquet flooring

competence throughout the complete manufacturing proceSS

consulting, engineering, production, administration, service

Flooring = High performance and precisionToolsformanufacturingofflooringcanbecomparedtothe„formula1“ofthewoodworkingindustry.Nootherbranchachieveshigherfeedratesandedge-livesconsideringsuchhighqualitystandardsforthefinishedproduct.

Expertsdominatetheracetrackandtheconditions.Itisawareofthecrucialpointswithintheprocess.Theparquetflooringmanufacturingprocessoffersthechancetotakepoleposition.

The CrewFor the Parquet manufacturer the tool specialist is next to the machinemanufacturer the most important partner. LEUCO knows the requirementsand the settings. The development and application engineer crew definescuttingmaterials,optimizedchipflowandtipgeometry.Itdeterminesrotationspeed, tool weight, runout and concentricity as well as edge and profilequality. Itdiscussesindividualdemandsandcoordinatesinterfacestowardsthemachinelikeclampingsystemsanddustextractionhoods.

„we only can be SucceSSful when we maKe our cuStomerS SucceSSful.

anD we want to be SucceSSful.”

With the best setup and tuning to pole positionThe volume and aggressiveness of the chip have a big influence on themanufacturingofparquetflooring.TheuseoftheLEUCOCrewguaranteesatthe customer a clean manufacturing and avoids unnecessary double-chipping. This guarantees longer edgelives and decreases machine wearwhile having an improved product quality. The optimised chipflow makesthatmaximumfeedratescanbeachievedinproduction.

Formula 1 needs innovationTheformula1issurroundedbythemagicof“theNewest,theFastestandtheBest“.LEUCOwantstofacethischallenge.Asaresultofthedialogwiththecustomer LEUCO develops regularly state of the art and licensed tool andprocedureinnovations.LEUCOwasthefirsttousethewellfunctioningcolourcodingsystemandthetooladministrationsoftware.LEUCOisoneofthefewsuppliers able to fulfill all requirements, where the thinkerf-sawblade forthe dividing of the middle layer and the click-profile cutter are part of theportfolio.

each racing team is individualWedonotofferastandardschemeforthemanufacturingofparquetflooring.Togetherwithyouwedeterminethe trackaccordingtoyour requirements.Each step of the process will be analyzed and valuated before thedevelopmentanddeterminationofthetoolsstarts.Wefollowconsequentlyyourdemandssharedwithourtoolingandprocessknow-how.

LEUCO isoneof the leading toolmanufacturersworldwide.Youcanprofitfrom this international race experience: We guarantee you tools adaptedto thenewest technologystandards including theirserviceandapplicationengineeringnomatterwhereyouareproducing.

When will you start to overtake?

competence throughout the complete manufacturing proceSS

consulting, engineering, production, administration, service

Flooring tools are the „Formula 1“ in the woodworking industry. Choose the best resources and decide yourself for the best crew in your team.

You will win the grand Prix with LeuCo.

ledermann gmbh & co. Kgwilli-ledermann-Straße 1D-72160 horb am neckar

telephone +49 (0) 74 51/93 0telefax +49 (0) 74 51/93 270

info@leuco.com www.leuco.com

Racing track section manufacturing of the upper layer:Splitting saw machine Thinkerf sawblades supplies a smooth cutting quality

Racing track section finish cutter: Finest runout accuracy in the parquet flooring industry

Racing track section profile cutters:Individualization, Precision and reduction of setup time

Racing track section click cutters:reduction of chip volume

Racing track section Pre hogger:Hogger from aboveClever leaded chipflow

„Hollow“ hogger from belowClever leaded chipflow

Racing track section manufacturing of the middle layer:dividing sawbladesCutting quality of the multirip sawblades avoids edge chipping when the saw leaves the material

Tool administration:Colour Coding / kanban rack / LeuCo-Leasy

Interface: Clamping systems /dust extraction / dust hoods

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