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Tongyu Heavy Industry Co. Ltd.
1. Brief Information of Tongyu
Public listed company, stock code 300185
Location: Yucheng, Shandong, China
Employee: 2000 people
Total assets: 5.6 Billion (RMB)
Floor space: 920,000m2
→Industry park :
Smelting shop,
Forging shop 6000t、12000t Forging press,
Heat treatment shop,
Heavy equipment machining shop,
Foundry for Castings
→Pioneer park :
Forging shop 3150t &1250t forging pressForging shop 3150t &1250t forging press
Machining shop
→Innovation park:
ESR shop
Heat treatment shop
Machining shop
Melting
Forging
Heat treatment
2. Complete Industrial Chain for forging & Casting
Machining
Surface treatment
Inspection
2.1 Melting and ESR Electric Arc Furnace 50 tons 1 set 100 tons 1 set
Ladle Refining Furnace 50 tons 1 set 150 tons 1 sets
VD/VOD Furnace 50 tons 1 set 50 tons 1 set 150 tons 1 sets
Vacuum Pouring equipments 50-450 tons 10 sets
Three-phase ESR equipment 40 tons 1 set 30 tons 1 set 20 tons 1 set
Single-phase ESR equipment 20 tons 3 set
Annual output: 700,000 tons Annual output: 700,000 tons Max Ingot: 450 tonsMax Ingot: 450 tonsMax ESR Ingot: 80 tonsMax ESR Ingot: 80 tons
2.2 Forging equipments Forging Press: 12000t 1 set 6000t 1 set 3150t 1 set 1250t 1 set
Manipulator: 450t 1 set 80t 1 set 80t 1 set 10t 1 set
Furnace Quantity: 35 sets Dimensions:7X10m,5X25m,6X15m,etc.
Forging Head Crane: 550t、500t、400t、200t, etc.
Annual Forging output: 180,000 tons 120MN Forging Press
2.3 Heat treatment equipments
The company owns 13 sets of national advanced car-bottom furnaces (size:
3m×25m,6m×15m, 7m×10m), 13 sets of vertical furnaces (size: Φ3.2×19m、
Φ2.6×30m), 1 set of cover-furnace size 3.0×20m,1 set of Twice Frequency
Induction Quenching Machine,1 set of spray quenching machine, and 2 sets of
CNC hydraulic straightening machine (25MN &30 MN).
Annual output 115,000 tons.
Max Heat Treatment Capacity:
Vertical Furnace:2.2×26m in size ,and 200t in weight
Car-bottom Furnace:max length: 15m,max diameter: 7m,max weight: 220t.
Cover Furnace:max length: 20m,max diameter: 0.8m,max weight: 100t.
Heat Treatment Equipments
Machinery Type Quantity
CNC Heavy Duty Horizontal Lathe 95
Vertical Lathe (CNC) 9
Deep Hole Drilling & Boring Machine 14
2.4 Machining equipments
CNC double column/floor boring and milling machine 19
Milling Machine 10
Grinding Machine 12
Drilling machine 14
Planning Machine 4
Line Cutting Machine 1
Type of Equipment Machining Capacity Bearing Weight
Horizontal Lathe Max diameter: 4.5m, Max Length: 30m 350t
Vertical Lathe Max diameter: 10m, Max Height:6m 300t Vertical Lathe Max diameter: 10m, Max Height:6m 300t
Deep Hole Working Max Inside Diameter: 2m, Max length: 15m 120t
Boring & Milling Max capacity: Length/Width/Height 20m/8m/4.5m 350t
Grinding Max diameter 3m, length:18m 250t
CNC double column boring-milling machine
XKA2850×160 CNC boring-milling machine PAMA-VERTIRAM 7000 NC-Planer Milling MachineXKA2850×160 CNC boring-milling machine PAMA-VERTIRAM 7000 NC-Planer Milling Machine
CNC floor boring and milling machine
PAMA-W260HC.NC W200HC.NC SKODA-W250HC.NC W200HC.NC
C61400×25m , CK61450×16m , CK61250×16 CNC Horizontal Lathe
CNC Heavy Duty Horizontal Lathe
Heavy Duty Horizontal Deep Hole Boring Machine
C61400×25m , CK61450×16m , CK61250×16 CNC Horizontal Lathe
T21100×15 C61160×20 C61200×26m Deep Hole Drilling & Boring Machine Heavy Duty Horizontal Machining & Boring Lathe
CNC Heavy Vertical Lathe (Max diameter 10m)
C52100EX60/300, CD5280E×50m/160, CD5263E×40m/100 CNC Double-column Vertical Turning& Boring Mill
Heavy Duty CNC Roller Milling Machine
C52100EX60/300, CD5280E×50m/160, CD5263E×40m/100 CNC Double-column Vertical Turning& Boring Mill
M84300X18/250 , MJK84260×9m, M84200×5m CNC Roller Milling Machine
2.5 Surface Treatment
Sand blasting
Coating Metalizing
Painting PaintingAutomatic Sandblasting Machine
Painting & baking Room
2.6 Inspection Equipments
Chemical Analysis
Mechanical property
NDT
Metallographic Test
Dimension
CMM (Coordinate Measuring Machine)
Chemical Analysis
Metallographic Test
Mechanical Property Test
NDT(UT/MT/PT…)
Micro-meter , Roughness Instrument, CMM
L=6m, W= 2m, H=2.5m
2.7 Leading Product
Forged Specialty Steel Bars/Blocks/Flats/Rings/Tubes/plates
Main shaft for wind turbine
Pipe mould for ductile casting pipe
Rotor shaft for steam turbine/generators
Forgings for power plant and pressure vessel
Shipping shaft
Forgings for cement industry/mining industry
… …
Forged Specialty Steel Bars/Blocks/Flats/Rings/Tubes/plates
Tool Steel Blocks DIN 1.2344 Plastic Mould Steel DIN 1.2312
Alloy Steel Plate DIN 1.7225 Die Steel Block DIN 1.2714
Alloy Steel 34CrNiMo6Alloy Steel 18CrNiMo7-6 Alloy Steel 34CrNiMo6
Bearing Steel JIS SUJ-2 Hollow Bar 40CrNiMoA
Ring GCr15SiMn Backup Roll Ring GCr15SiMn Backup Roll
Tube Working Roll
Main Shaft for MW Grade Wind Turbine
DN50-DN2600 Pipe mould for Ductile Iron Pipe
DN1400X8000 Overall Forged Pipe
Rotor shaft for Steam Turbine/Generator
Forgings for Power Station & Pressure Vessel
Shaft for Hydro turbine Large Diameter and High-pressure Seamless Pipe
Large Forged Three-way Pipe
Forgings for Mine Industry, Metallurgy Industry, Marine
Mine Hoist Head Sheave Shaft Ship Shaft Large Deum
2.8 Certification / License
ISO9001:2008
ISO14001:2004
OHSAS 18001:1999
Special Equipment Manufacturing License(Pressure Piping Components)
The License for Forging Product in Boiler Pressure Vessel
US ASME Nuclear MO Certificate
Certificates of Shipping Classification Society
(BV, CCS, DNV, ABS, LR, GL, KR, RA )
ISO9001:2008 ISO14001:2004 OHSAS18001:1999
Special Equipment Manufacturing ASME MO Approval Pressure vessel safety License registration certificate
LR KR GL DNV
CCS BV RA ABS
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