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www.fryermachine.com 800-776-8877800-776-8877
One button fast setup -- simplifies setup process
Simple menu programming -- no G code needed
Simultaneous verify -- makes programming faster and easier
Handwheel run feature -- makes proving out programs safer
Simple tool management -- increases productivity
Multi-lingual capability supports -- a diverse workforce
EASE OF USEFryer Machine understands that fi nding skilled operators and programmers is becoming increasingly difficult. The Touch 2100 control was designed with this in mind. Fryer’s unique software platform provides quick set-up and easy conversational programming for increased productivity. This simplified approach provides a shortened learning curve allowing operators of all skill levels to get up and running quickly. Best of all, once you learn the control, you are able to run any Fryer machine.
CONVERSATIONAL EASE
300 block look ahead
1,000 block/sec processing
High speed machining
Easy to use desktop programming software available
dIgITAL dRIVES
TRUE dIgITAL MACHININgThe heart of the Touch 2100 is the compact Digital Control System (DCS), which combines the spindle drive, axis drives and control CPU. This results in significantly higher performance than traditional analog systems used on most other machines. DCS provides more accurate circular interpolation and much faster high speed machining. In addition, the 2100 provides a regenerative drive system which reduces electrical consumption..
Compact Digital Control System (DCS)
Spindle drive, axis drive and control CPU integrated digitally
Extremely accurate linear and circular interpolation
Ultra reliable design featuring 15 years meantime between failures
Simple tool management -- increases productivity
Multi-lingual capability supports -- a diverse workforce
Super precise AC brushless motors
Asynchronous spindle motor accelerates to 10,000 RPM in 1 second
Absolute encoders remember machine position even during a power failure
ACC/DEC faster than standard analog systems
Tool table graphically shows tool type and geometry
Workpiece count and tool-life monitoring with sister tools
Tool radius compensations with approach and retract strategies
Connection to RFID tool identification system -- MOBY E
FAST pROCESSINgTOOL MANAgEMENT
dIgITAL MOTORS
TOUCH
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www.fryermachine.com 800-776-8877
FLExIbILITy FOR THE FUTUREAt Fryer Machine we recognize that as businesses grow, their machining requirementsalso evolve. The control features you need today may vastly differ from yourneeds of the future. The Touch 2100 provides a unique modular concept that allowsyou to easily upgrade and reconfi gure your control to suit tomorrow’s needs.
Connects to all popular robots
Connect automatic pallet shuttles
Extremely accurate linear and circular interpolation
Automatic probing with gauging
Lights out machining capability
Inverse time function
Spline interpoltation for 5 axis
Tool orientation programming using vector or RPY angles -- TRAORI function
3D tool nose radium compensation
Mill/turn live tooling and ‘C’ axis
Grinding spindles with ID and OD integrated into turning center
Milling applications feature gauging, calculations and re-machining
Integrated welding, turning and grinding
Fully integrates with all CAD/Cam systems
Edit programs at the desktop or the control quickly with search, replace and auto-start features
Fully simulates control -- ideal for training new operators without losing valuable machine time
OFFLINE pROgRAMMINg
MULTI-TASKINg
5 AxIS
AUTOMATION
TOUCH SCREEN
USb pORTHigh speed USB port for file transfer via standard USB flash Drive
SET Up HOT KEySThese buttons simplify set-up and operation of the machine.
Each screen has individualized touch-activated function keys.
ALpHA KEypAdAllows full text entry of part names, tool names, program names, etc.
SOFT KEyS
NUMERIC KEypAdAllows fast data entry of dimensional information
dIRECTIONAL KEypAd
MOdE SELECT KEySThese buttons select the main operating modes.
15” touch screen features high resolution digital color monitor.
AdVANCEd FEATURESThe Touch 2100 provides world class technology and advanced features not available in other controls proving that easy-to-use does not have to mean compromising on functionality. Designed for maximum productivity, the 2100 gives you everything you need to make parts fast and effi ciently: Powerful pre-programmed machining cycles, tool life management,set-up hot keys, conversational or NC (G Code) programming, ultra high speed machining,advanced solid model graphics and an automatic geometry creator just to name a few.
Allows simple navigation between fields and features a Select key for multi-option fields.
www.fryermachine.com 800-776-8877
pROgRAM THE pART
pART dRAwINgBy using the dimensions shown on any part drawing the Touch 2100 is easily programmed. The control is so advanced that even if you are missing dimensions the 2100 will automatically calculate them making programming faster and easier.
STEp 1· SETUp Answer basic questions about the stock size and tool change position.
STEp 2 · gEOMETRyEnter part dimensions using the Simple Geometry Creator. The dimensions are drawn on the screeen while you enter them and missing information is automatically calculated.
STEp 3 · ROUgHINg CyCLEAnswer basic questions about the depth of cut, tool type and finish stock allowance.
STEp 4 · pECK dRILLINg CyCLEAnswer basic questions about depth of hole, peck increment and tool clearance
FROM dRAwINg TO FINISHEd pARTThe Touch 2100 makes shopfloor programming simple even for the most complex parts. One touch hot keys for quick and easy set-up; simultaneous verify helps spot program errors quickly; Handwheel Run lets you make the first part faster and safer than other controls.
PRO
GRA
MM
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VERIFy THE pARTThe Touch 2100 uses sophisticated solid model graphic verification to accurately show what your part will look like BEFORE you cut it. Also choose from wireframe or multi-view screen, which allow you to view your part from three different angles simultaneously.
RUN THE pARTFor many people pressing “Cycle Start” is an act of faith, as new operators are not sure where the machine will go. The Touch 2100 builds confidence with its unique Handwheel Run function. By turning the handwheel, the program execution is controlled by you. This unique function allows you to move forward and backwards through a program easily and safely.
FINISHEd pARTThe Touch 2100’s unique simple set up, easy conversational menus, automatic geometry calculator, solid model verification and Handwheel Run function allow you to produce your parts faster and easier than any other control on the market today.
PROG
RAMM
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70 Jon Barrett Road | Patterson, NY | 12563 | USA | www.fryermachine.com | v: 845.878.2500 | f: 845.878.2525
TOUC
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PROGRAMMING MODESGraphical Conversational Programmingl Simple fill in the blank menusl No G code knowledge neededl Graphical help screens ease learning curvel Simple adding, deleting or modifying of work stepsl Simultaneous verify draws each step as you programl Multi lingual menus standard
G Code Programmingl Large standard memory for lengthy programsl Includes search, replace, cut, copy and paste functionsl Translator for Fanuc G code l Merge both conversational and G code in the same program
Contour Programmingl Automatic calculation of partially defined geometryl Powerful contour calculator for creating contours on the peripheral surface
of cylindrical work piecesl True-to-scale representation of contours with up to 255 contour elementsl Import DXF files via an optional CAD reader
MACHINING CYCLESMilling Cyclesl Machining of contour pockets with up to 12 islandsl Machining of contour bosses with up to 12 islandsl Automatic detection and follow-up machining of residual materiall Face milling cycle with safe zonesl Rectangular and circular pockets with different insertion methodsl Rectangular and circular bossesl Linear and circular groovesl Thread milling l Engraving cycle
Drilling Cyclesl Centering, reaming, boringl Boring with chip break or pecking functionl Rigid tapping with chip break or pecking function
High-speed Machining Cyclel Moldmaking cycle for the selection of the machining type and contour tolerance
Position Pattern Cyclesl Position patterns such as line, circle or gridl Deselection of individual position in position patterns
Cylindrical Surface Machining Cyclel Drilling and milling operations on cylindrical surfacesl Features conversational milling and drilling cycles on a live tool lathe
Multiple Fixture Cyclel Runtime-optimized machining of identical parts in multiple fixtures
Swivel Cyclel Drilling and milling synchronized on swivel head machines.l Flexible input of swivel angle makes changing from vertical to horizontal or any angle in-between easyAP
HIC VERIFY
GRAPHIC VERIFYl 3D solid model view l Wire frame graphics view l Special 3-side view with 3-D elevationl Verify both conversational and G code programsl Run verify draws the part while machining in real timeNT
TOOL MANAGEMENTTool table graphically shows tool type and geometryl Workpiece count and tool-life monitoring with sister toolsl Tool radius compensations with approach and retract strategiesl 3D tool radius compensation l Look-ahead detection of contour violationsl Tool management with extensive functionality such as empty location search and place positioning, tool loading/unloading, tool life and workpiece countl Connection to RFID tool identification system - MOBY E
SETUP FUNCTIONS l Graphic menu for setting tool lengths and diameters, milling and turningl Simple menu for automatic tool setting with optional tool probel Menu driven part probe cycles
AUTOMATIC FUNCTIONS l Block search to an interrupted point in a programl Block search to a specific point in a drilling pattern with all modal data automatically activated
HIGH SPEED MACHININGl Velocity feedforward reduces following error to near zerol Jerk limitation for creating smooth ACC/DEC profilesl Spline interpolation featuring on-line compressor l Polynomial formatted programs can run directly without conversion to G code
5 AXIS MACHININGl Inverse time functionl Spline interpolation for 5 axis l Tool orientation programming using vector or RPY angles – TRAORI functionl 3D tool nose radius compensation
HARDWARE SPECIFICATIONSl 15” color touch screen monitorl High speed CPU controls up to 31 axesl Profibus I/O expandable to 4096 digital inputs/outputsl Sinamics S120 modular digital drive systeml Regenerative drive system reduces electrical consumption l USB port for standard memory stickl High speed Ethernet port – wired or wirelessl Linux or Windows based platforms
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