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TP Series - Single or Dual PV Top of Pole Solar LED Lighting System
InstallationManual
MKTG-IM-TP-02-EN-1112
3MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
Important Notes and Warnings
ThisinstallationandinstructionmanualprovidesinstallationinstructionsfortheSolTPSeriessolarLEDlightingsystems.Theentirecontentsofthismanualshouldbethoroughlyreviewedandunderstoodpriortoinstallingthisequipment.Donotdiscardthismanual,asitcontainscompleteinstallationinstructions.
Toinsureproperoperationofthisequipment,itisimportantthattheequipmentbeutilizedforitsintendeduse.Anyuseofthisequipmentforpurposesotherthanthoseintendedwillvoidallwarranties.
Installationand/ortroubleshootingshouldbeperformedonlybyqualifiedpersonnel.FollowlocalcodesatalltimesduringinstallationoftheSolTPSeries.Consultacontractorforproperinstallationofpoles.
Beverycarefulwhenworkingwithbatteries.
Donotallowbareendsofthewirestotoucheachotherorgroundedmetalpartswhileconnectedtothecontroller.Thiswilldamagethecontroller.
Thisproductmustbeinstalledinaccordancewiththeapplicableinstallationcodebyapersonfamiliarwiththeconstructionandoperationoftheproductandthehazardsinvolved.
4MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
Batteries(1,2or3)
BatteryEnclosure
Controller
TPMMountFastenerSetA(4-8)
TenonFastenerSetB(3)
TenonFastenerSetC(3)
BatteryEnclosureChannelFastenerSetD(2)
LightFixtureHarness(1ormore)
PVPanelHarness
BatteryHarness
TopofPoleMountBracket
TenonAdaptor
BatteryEnclosureChannelFastenerSetE(4)
BatteryEnclosureChannel(bracket)
FixtureAssemblyCobraheadorShoebox
SolarPanels(1or2)
Parts Provided
BatteryCables(1perbattery)
FastenerSetF(2)
5MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
1.0 Positioning the Light
2.0 Assembling
2.1 PV Panel Assembly - Single or Dual Panels (Lay PV panels side by side on cardboard packaging to protect surface)
a
Fastener Set A (4-8)
Orientation of PV J-boxes should be at top end of panel
Flat end faces up
6MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
2.2 PV Panel Assembly - If provided with panel pan
Flat end of mount faces up
Secure screw in mounting hole (only 4X screws required)
2.3 Connect PV Harness
a
a
7MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
2.4 Attach the Tenon Adaptor, Tilted to Your Latitude
a
b
45°30°
60°
15°
Fastener Set B (2)
Helpful HintTilt angle for the PV panel is: Latitude + 15 degrees, i.e. if installed at 32nd latitude the tilt angle is 32+15=47 Therefore set to 45 degrees.
If possible route PV Harness down tenon adaptor
8MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
a
Do Not Exceed Working Load
Limit
2.5 Place Solar Panel Assembly on the Pole
PV Modules always face EQUATOR (South in Northern Hemisphere)
b
9MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
a
2.6 Match Drill Hole in Tenon with Tenon Adaptor and Secure
Fastener Set B (1)
3x 3/8-16 x 1/2” cup point set screws
Fastener Set C
b
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InstallationManual|TPSeries
2.7 Drill Battery Mounting & Access Holes; Route PV Harness
4.25” below
Access hole for PV Harness. Drill thru one side @ 1.25” Dia.For dual Battery Enclosures drill thru pole.
Battery Enclosure Channel holes:
Drill thru @.87 Dia.28”
6” Min. from top of pole
Note: Battery enclosure may be mounted lower than shown.
11MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
2.8 Drill Arm Mounting & Access Holes; Route Fixture Harness
Note: If mounting two arm mounts, connect both using the same bolts.
Arm Mounting Hole. Drill thru 2x @.75”Dia.
Access hole for Luminaire harness. Drill thru one side @ 1.25” Dia.
12MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
2.10 Mount Battery Enclosure
2.9 Secure Battery Enclosure Channel to Pole
Fastener Set D2x 3/4-10 x 12” bolts
Fastener Set E4x 1/4”–20 x 1/2” hex head bolts/washers
PV Harness
Note: Before attaching Battery Enclosure Channel, fish Luminaire Harness down pole through access hole for arm.
Luminaire Harness
13MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
2.11 Mount Arm on the Pole
a
2.12 Mount the Light Fixture on the Arm-Cobrahead
Note: Fish Luminaire Harness through arm before attaching.
a
14MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
2.12 Mount the Light Fixture on the Arm-Shoebox
b
Hex key and screws
2.13 Install the Controller
Note: Controller mounting screws are supplied with controller
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InstallationManual|TPSeries
2.14 Install the Battery Cables and Battery(s)
a
b
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2.15 Connect the Cables
Batteries(1-3)
GreenWire(toGround)
Fuse
WiringHarness
SolarPanels
LightFixture(s)1-2
EternO4Controller
BatteryHarness
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InstallationManual|TPSeries
2.16 Test
2.17 Close Battery Enclosure Cover
a
a
18MKTG-IM-TP12-03-EN-1112
InstallationManual|TPSeries
In-Warranty Service Instructions
AReturnedMerchandiseAuthorization(RMA)numbermustbeobtainedfromSolInc.beforeequipmentcanbereturnedforrepairorreplacementunderwarranty.
WerequirethefollowinginformationbeforewecanissueanRMAnumber:
• ControllerNumberfortheproductbeingreturned • SerialNumberoftheproductbeingreturned • WorkOrderNumber(locatedinsidethebatterybox) • Adescriptionoftheproblem • Theaddresstowhichtherepairedorreplacedproductistobeshipped
Equipmentbeingreturnedmustbeproperlypackagedtoprotectitfromdamageduringshipment.ShippingcostsandinsurancetoSolInc.aretheresponsibilityofcustomer.
Uponverificationoffailureduetodefectsinmaterialsorworkmanship,wewilleitherrepairorreplacetheproductatourdiscretion.ThecustomerwillberesponsibleforallshippingandhandlingchargesforanyequipmentthatissenttoSolInc.inerror(nodefinableproblems).
SolInc.|3210SW42ndAvenue|PalmCity,Florida34990
www.solarlighting.com
E-mailsupport:support@solarlighting.com
Phone:+1.772.286.9461|Toll:800.959.1329(USA&Canada)
Fax:+1.772.286.9616
OfficeHours:Monday-Friday:8:30amto5:00pm(EST)
©2012SolInc.Allrightsreserved
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