Tracing Product Genealogy through Event Frames · 2017. 10. 18. · Bumper2 Bumper3. EMEA USERS...

Presented by

Tracing Product Genealogy

through Event Frames

Ellery Murdock

Proof of Concept

Introduction

Ellery Murdock

wmurdock@osisoft.com

Event Frames Initiative Lead

OSIsoft

Agenda

• Genealogy and Event Frames

• Pharmaceutical application

• Discrete Manufacturing application

• Conclusion

Genealogy and Event Frames

Business Challenge

• Effectively trace product

genealogy for a complete

process timeline

Genealogy

• Genealogy is the tracing of lines of descent and history

• Product genealogy

– Relates materials that combine into one product

– Describes processes a product undergoes

Benefits of tracing genealogy

• Pinpoint anomalies and errors

• Perform product based analyses

• Provide additional context around current process

• Maximize search capability

• Enhance visualization capabilities

What are Event Frames?

• Bookmarks for time-series data

– Capture critical event contexts

– Provides meaning to users by making it easier to find,

analyze, and report on an event

PI Event Frames

Text entries

useful for

filtering/group-

by analysis

Placeholders

for manual

data entry

Calculated

data using

event start &

end time

context

Start Time

End Time

Context

Asset(s)

associated to

the event

Why Event Frames?

• Perfect fit for traceability through the PI System

– Used for complete product lifecycle

– Capture process data and time contexts

– Applicable to any industry

– Applicable to any data source

Why Event Frames?

• Structure for genealogy already in place

Why Event Frames?

Parent Event Frame

Children Event Frames

Why Event Frames?

Parent Event Frame

Children Event Frames

Grandchildren Event Frames

Why Event Frames?

Child Reference Event Frame

Behind the scenes – how will genealogy tracing work?

• Custom service will be used

– Create Parent-Child references

– Link Event Frames based on matching criteria:

• Descriptions

• Names

• Attribute Values

Pharmaceutical Application

Current Process

Bioreactor1

Centrifuge

Chromatography Skid1

Bioreactor2

Bioreactor3

Current Process

Bioreactor1

Centrifuge

Bioreactor2

Bioreactor3

Current Process

Bioreactor1

Centrifuge

Bioreactor2

Bioreactor3

Current Process

Bioreactor1

Centrifuge

Bioreactor2

Bioreactor3

Current Process

Challenge

• Not possible to track the batch

• No method to relate all Event Frames

for a batch

Linking Schema

• Create ‘Parent’ Event Frame as a backbone

– Child Event Frame references

• Batch ID

• UnitProcedure Event Frame Template

Linking Schema

Outcome

• Created a backbone ‘Parent’ Event Frame

– Associated Event Frames that shared a common batch

• Traced a batch as it flowed through equipment/processes

• Successful example of product genealogy

Benefits

• View batch based displays in PI Vision

– Increased situational awareness of process

• Find all related process data with BatchID search

– Decreased time for anomaly and error analysis

• Third-party systems can consume entire batch at once

Benefits

Discrete Manufacturing

Application

Current Process

Paint1

Paint2

Assembly1

Assembly2

Assembly1

Assembly2

Bumper1

Bumper2

Bumper3

Current Process

Paint1

Paint2

Assembly1

Assembly2

Assembly1

Assembly2

Current Process

Paint1

Paint2

Assembly1

Assembly2

Assembly1

Assembly2

Current Process

Paint1

Paint2

Assembly1

Assembly2

Assembly1

Assembly2

Current Process

Paint1

Paint2

Assembly1

Assembly2

Assembly1

Assembly2

Current Process

Challenge

• Different backend data sources (DCS, MES, SCADA)

– No continuity

– No communication

• Cannot track product through manufacturing process

Linking Schema

• Labeler creates a part number Event Frame

– Each Event Frame has a part number attribute

Linking Schema

Outcome

• Linked Event Frames to produce product genealogy

• Traced product through manufacturing process

• Merged data

Event Frames

Benefits

• Traceability

– Analyze bumper failure with single Event Frame search

• Repeatable process

Engine

Front Bumper

Rear Bumper

Transmission

Conclusion

Common Themes

• Backbone Event Frame for product genealogy

• Need multiple options for linking Event Frames

– Name, Attribute value

– Substring parsing

• Templates are required for rule-based genealogy

Overall Benefits

• Decrease effort required to detect, analyze, and

investigate process anomalies

• Combine, centralize, and standardize data from different

sources

• Track and trace products and events in PI Vision

• Real time product tracking

Overall Benefits

• Genealogy is:

– Metadata that provides additional context

– Allows for maximum efficiency

• Searching

• Visualizing

Re-visiting the Business Challenge

• Effectively trace product genealogy for a complete process

timeline

Conclusion

• Event Frames provide a suitable method for tracing

genealogy!

– Capture entire process timeline

– Event Frame template changes may be required

– A matching linking element is necessary

Questions

Please wait for the

microphone before asking

your questions

Please remember to…

Complete the Online Survey

for this session

State your

name & company

Interested in learning more?

• Email further questions to

Ellery Murdock

Event Frames Initiative Lead

OSIsoft

Thank You

Tracing Product Genealogy through Event Frames · 2017. 10. 18. · Bumper2 Bumper3. EMEA USERS...

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