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BOGE AIR. THE AIR TO WORK.Customized solutions for complete turn-key compressed air stations. Designed and built by BOGE.YOUR TOTAL SOLUTIONS PROVIDER Everything from one source! BOGE can provide everything for even the most complex compressed air requirement. An experienced project manager will be appointed as your personal BOGE contact to work with you throughout the entire process. Complete process partnership: Final specification agreement, analysis & planning, manufacture, site setup, commissioning, after sales service. Complete product portfolio: A comprehensive range of screw and piston compressors to meet your compressed air requirements complimented with ancillary equipment from A to Z. Complete manufacture and assembly: Supply of all components, configuration of control systems, switch cabinet construction, control and power routing, pipeline construction, installation of ventilation systems and cooling stations, installation of mobile and stationary container solutions. Complete service: From inspection through to full service.YOUR EFFICIENCY IS OUR BUSINESS When it comes to customized solutions the BOGE project team focuses on creating efficient solutions right from the start. The energy consumption of a compressed air system is a significant factor – most particularly because large-scale installations offer a very big savings potential. We do our utmost to fully exploit this potential by use of detailed specification analysis, customized machine design to assure the right compressor and air treatment components, intelligent control systems, heat recovery solutions, and a sophisticated pipeline concept is used. Such analysis can create energy and maintenance savings of up to 30 percent.Sample calculation: Based on 8,000 oh/a and 0.1 Euros/kWh the energy costs of a 300 kW compressed air system amount to around 240,000 Euro/a. With a 30 percent saving your costs will be reduced by 72,000 Euros/a – whilst still retaining the same consistently high performance.Your BOGE advantage: Energy and maintenance savings of more than thirty percent are possible with BOGE thanks to high quality components and energy efficient solutions.Some compressed air projects require individually designed systems: Particularly where large-scale plant engineering projects have to meet very specific requirements and industry sector specific standards. “Off the-shelf” products just won‘t do. When you choose a BOGE solution you can rest assured that you will receive a customized compressed air system solution – after all, we have a great deal of experience with large scale projects, for renowned customers, from almost every industry sector, including the automotive, pharmaceutical, chemical and food industries to power plants and refineries.CUSTOMIZED MANUFACTURE • SETUPSERVICEEfficient compressed air supply starts with something very simple: listening.FOCUSING ON YOUR NEEDS The quality and efficiency of a compressed air system essentially depends on thorough analysis: An optimal compressed air system can only be achieved with an understanding of the actual compressed air demands. To this end, we dedicate time to discussing your air requirements in detail from the volume of compressed air required, to your compressed air quality expectations and the application for which compressed air is needed including the prevailing site conditions. We will look at ambient and suction conditions, cooling water quality, factory standards, legal provisions and all other important specifications. Where we are looking at extending or optimizing an existing compressed air system, BOGE’s auditing tools can be used to precisely determine the best way to upgrade the compressed air system. The AIReport auditing system provides suitable long-term data on energy consumption, pressure losses, compressed air quality and too high pressures in order to configure the ideal compressor combination and most cost efficient solution for your system.http://www.airrepair
Citation preview
Turn-Key
Solutions
BOGE AIR. THE AIR TO WORK.
2
Customised solutions for complete
turn-key compressed air stations.
Designed and built by BOGE.
YOUR TOTAL SOLUTIONS PROVIDER
Everything from one source! BOGE can provide everything for even the
most complex compressed air requirement. An experienced project
manager will be appointed as your personal BOGE contact to work
with you throughout the entire process.
Complete process partnership:
Final specifi cation agreement, analysis & planning, manufacture,
site setup, commissioning, after sales service.
Complete product portfolio:
A comprehensive range of screw and piston compressors to meet
your compressed air requirements complimented with ancillary
equipment from A to Z.
Complete manufacture and assembly:
Supply of all components, confi guration of control systems, switch
cabinet construction, control and power routing, pipeline construction,
installation of ventilation systems and cooling stations, installation of
mobile and stationary container solutions.
Complete service:
From inspection through to full service.
When it comes to customised solutions the BOGE project team focuses
on creating effi cient solutions right from the start. The energy consumption
of a compressed air system is a signifi cant factor – most particularly
because large-scale installations offer a very big savings potential. We
do our utmost to fully exploit this potential by use of detailed specifi cation
analysis, customised machine design to assure the right compressor
and air treatment components, intelligent control systems, heat recovery
solutions, and a sophisticated pipeline concept is used. Such analysis
can create energy and maintenance savings of up to 30 percent.
Sample calculation: Based on 8,000 oh/a and 0.1 Euros/kWh
the energy costs of a 300 kW compressed air system amount to
around 240,000 Euro/a. With a 30 percent saving your costs will
be reduced by 72,000 Euros/a – whilst still retaining the same
consistently high performance.
Your BOGE advantage:
Energy and maintenance savings of more
than thirty percent are possible with BOGE
thanks to high quality components and
energy effi cient solutions.
Maintenance and repair approx.
approx. 10 %
Investment costs approx.
approx. 15 %
Energy costs approx.
approx. 75 %
YOUR EFFICIENCY IS OUR BUSINESS
PROJECT SPECIFICATION DESIGN • PLANNING • BUDGETING
BOGE AIR. THE AIR TO WORK.
3
CUSTOMISED MANUFACTURE • SETUP SERVICE
Turn-Key Solutions
Some compressed air projects require individually designed systems:
Particularly where large-scale plant engineering projects have to meet very
specifi c requirements and industry sector specifi c standards. “Off the-shelf”
products just won‘t do. When you choose a BOGE solution you can rest assured
that you will receive a customised compressed air system solution – after all,
we have a great deal of experience with large scale projects, for renowned
customers, from almost every industry sector, including the automotive,
pharmaceutical, chemical and food industries to power plants and refi neries.
4
FOCUSING ON YOUR NEEDS
The quality and effi ciency of a compressed air system essentially depends
on thorough analysis: An optimal compressed air system can only be
achieved with an understanding of the actual compressed air demands.
To this end, we dedicate time to discussing your air requirements in detail
from the volume of compressed air required, to your compressed air quality
expectations and the application for which compressed air is needed
including the prevailing site conditions. We will look at ambient and suction
conditions, cooling water quality, factory standards, legal provisions and all
other important specifi cations.
Where we are looking at extending or optimising an existing compressed air
system, BOGE’s auditing tools can be used to precisely determine the best
way to upgrade the compressed air system. The AIReport auditing system
provides suitable long-term data on energy consumption, pressure losses,
compressed air quality and too high pressures in order to confi gure the ideal
compressor combination and most cost effi cient solution for your system.
SEAMLESS PROJECT MANAGEMENT
BOGE is on hand to provide seamless and reliable customer support
throughout the entire project. Our in-house project team use the most
advanced CAD computer systems to develop tailored plant concepts and
solutions to fully meet your requirements.
As such, our experts use, among other things, a simulation tool that
calculates the expected effi ciency of the planned compressor station
under actual site conditions. A comparison with different plant concepts
will provide concrete data to support the most cost effi cient option for you:
for effi cient compressed air right from the start.
Effi cient compressed air supply starts with
something very simple: listening.
Precise analysis: The BOGE AIReport illustrates the effi ciency of your existing
compressed air system and helps detect energy saving opportunities.
Technical know-how at its best: we use sophisticated CAD systems but
above all creativity and know-how.
BOGE AIR. THE AIR TO WORK.
5
Step by step towards your ideal compressed air system: Before starting
any planning, we dedicate time to discuss in detail: What are your
compressed air supply requirements? What are the prevailing site
conditions? This enables us to provide a truly individually tailored
compressed air solution. This coupled with a coordinated and structured
process provides a high degree of planning security – and ensures that
your compressed air station will operate at maximum effi ciency.
COMPLEX SYSTEM SOLUTIONS
Container stations
Pipeline construction Large scale industrial plants with heat recovery concepts
Turn-Key Solutions
LP-airend HP-airendintermediate cooler int. aftercooler ext. aftercooler
Complete watercooling stations
6
BOGE construction.
BOGE plant management and support.
RELIABLE IMPLEMENTATION
The same thoroughness dedicated to the design of your large scale plant
will also be applied to its implementation. Your project manager will not
only plan the details of your new compressed air system but also oversee
the complete manufacture and assembly process. Furthermore, specially
trained and experienced BOGE technicians oversee the manufacture and
setup stages to ensure trouble-free commissioning of your new
compressed air system.
FLEXIBLE FINANCING
BOGE provides customised fi nancing options: either through selected
partners or through BOGE itself. You could even benefi t from easy to
calculate and fully tax deductible costs by way of equipment leasing
including a full or partial amortisation contract or from hire purchase.
Additionally, contracting (fi xed price per m2) or a fl at rate (fi xed price per time
unit) does not even require any investment costs or extension of your credit
line. Your BOGE expert will be pleased to provide you with further assistance.
BOGE AIR. THE AIR TO WORK.
7
MASTER CONTROLS FOR OPTIMISING LOAD AND IDLE RUN TIME RATIO
Dependable project management and comprehensive service: Utmost
diligence not only during planning, manufacture and assembly of your
compressed air system but also extensive support after commissioning
of your plant. Our customised service agreements range from basic
inspection through to full service. And, you can rely on certifi ed BOGE
service technicians who only use original BOGE parts ensuring a reliable
and effi cient compressed air supply in the long run.
COMPREHENSIVE PLANT MANAGEMENT AND SUPPORT
BOGE enables you to sit back and relax! Once your new compressed air
system has been commissioned a customised service package can be
implemented - from basic inspection through to a comprehensive full
service package. It is up to you to decide the required level of service
support. Whatever level of cover you choose you will benefi t from
transparent costs and a professional service delivered to you by one of
our BOGE service technicians. After all, a customised compressed air
system should be worthy of a customised service agreement. Thanks
to our worldwide network of BOGE service technicians and qualifi ed
partners you will fi nd we are always nearby and only too pleased to help.
OPTIMAL PLANT MANAGEMENT
Just one small tool is required to make your plant management state-of-
the-art. The BOGE Status tool can monitor your compressed air system
and integrates four functions in one: data retrieval, transmission of fault
messages, data storage, and web visualisation. Ideal for compressors
that are remotely located or diffi cult to access. Decentralised treatment
components or condensate drains, can also be easily and reliably monitored
to prevent failures or breakdowns and to ensure effi cient and dependable
compressed air supply. Where a full service contract exists, a BOGE service
technician is immediately alerted to faults and will commence checking
your compressed air station so that no action on your part will be required.
Turn-Key Solutions
FULL SERVICE
PREMIUM
MAINTENANCE
• 24 months warranty
• maintenance material
(BOGE cairpacs)
• discount on replacement parts
• individual on-site support
• disposal of working materials
and used parts
• no emergency fl at rate
MAINTENANCE • discount on commissioning
• all recommended
maintenance work
NSPECTION • travel time
• working hours
• pro-active support
• all work including replacement
parts and maintenance
components
• maintenance work within 24 hours
• manufacturer‘s warranty up to
10 years
• free of charge commissioning
• optional: BOGE plant management
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Our ranges of services include the following:
• Energy effi cient systems development
• Plant design and engineering
• System control and visualisation
• Oil-free piston and screw compressors
• Oil injected screw compressors
and oil lubricated piston compressors
• Compressed air treatment
• Compressed air distribution and storage
• Compressed air accessories
• Compressed air service
For four generations, customers from mechanical engineering, industry and trade have
relied on BOGE know-how when it comes to planning, developing and manufacturing
compressed air systems. They are fully aware of the fact that BOGE AIR is more than just
ordinary compressed air: utmost safety, outstanding effi ciency, excellent quality, maximised
fl exibility along with dependable service are the ingredients to transform BOGE AIR into air
to work with – in Germany, in Europe and in more than 80 countries around the world.
BOGE AIR. THE AIR TO WORK.
BOGE KOMPRESSOREN Anlagenbau GmbH
P.O. Box 10 07 13 · 33507 Bielefeld
Otto-Boge-Straße 1–7 · 33739 Bielefeld
Fon +49 5206 601-0 · Fax +49 5206 601-200
info@boge.com · www.boge.com
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