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VERTICAL LIFT DOORS
INSTALLATION MANUAL
V2
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
2
OUR COMPLETE LINE
TESTED & APPROVED
BUILDING CERTIFICATION & GREEN TARGETS
INDOOR ENVIRONMENTAL
QUALITY
LIFE-CYCLED BENEFITS
Horizontal SlidingHinged-Infit & Overlap
Bi-Parting SlidingVertical Lift
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
CONTENTS
I. Important Notice 4
Electric Vertical Lift Door 5
Manual Vertical Lift Door 6
II. Installation Procedure 7
1. Vertical Casings 7
2. Header 8
3. Door Panels 9
4. Door Panel Installation 10
5. Chain and Sprocket (‘Sheave’) Assembly 11
6. Inspection 13
7. Counterweight Installation 13
8. Adjustments 14
9. Weight Cover 15
10. Drop Cord Attachment 16
11. Electric Wiring of Heat Circuits - Freezers 16
12. Electrical - IMPORTANT! - Electric Powered Doors 16
13. Electrical - Field Wiring - Electric Powered Doors 16
14. Safety Edge Adjustments - Electric Powered Doors 16
15. Final Inspection 17
III. General Maintenance 19
IV. Troubleshooting Malfunctions & Problems 20
3
V. Parts List 22
Parts Figure 1: Location of Labels 22
Parts Figure 2: Door Parts 23
Parts Figure 3: Chain and Sprocket (Sheave) Assembly - Electric Powered Doors 24
Parts Figure 4: Chain and Sprocket (Sheave) Assembly - Manual Doors 24
Parts Figure 5: Counterweight Assembly 25
Parts Figure 6: Door Lifting Bracket Assembly 26
Parts Figure 7: Wheel Assembly 26
Parts Figure 8: Locking Device Assembly 27
Parts Figure 9: Gasket Assembly 27
Parts Figure 10: Safety Edge Assembly - Electric Powered Doors 28
Parts Figure 11: Heater Cable Assembly - Freezers 29
Parts Figure 12: Door Panel Junction Box Assembly - Electric Powered Coolers 30
Parts Figure 13: Door Panel Junction Box Assembly – Freezers 31
Parts Figure 14: Safety Release Assembly 32
Parts Figure 15: Pull Cord Switch Assembly - Electric Powered Doors 33
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
4
Before beginning installation, please read this manual in its entirety.
This door has been designed and built to provide years of trouble-free service in heavy duty commercial and warehouse operations. This Installation Manual may be used for all of the following door types:
• Electric Vertical Lift Door
• Manual Vertical Lift Door
Reference to Figures 1-2 below will provide general specifications for your model. Sub-assemblies are provided for rapid installation and adjustment.
IMPORTANT NOTICEI
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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ELECTRIC VERTICAL LIFT DOOR
Door handle
Figure 124“
3” Galv. track
2 x H.I.C. + 24”
H.I.C.
Operator
Wallside pull handle
Metal Clad Header
Chain sprocket assembly
Note: Mounting holes are not pre-drilled
W.I.C.
Metal Clad Casing
Floor seal w/ safety edge
Door handle
Step plate
Counterweight Tube
8-1⁄2 “
Adjustable bulb gasket
Polyiso insulation
13”7” 7”
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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MANUAL VERTICAL LIFT DOOR
Figure 2
Door handle
3” Galv. track
2 x H.I.C. + 18”
H.I.C.
Wallside latch handle
Metal Clad Header
Chain sprocket assembly
Note: Mounting holes are not pre-drilled
W.I.C.
Metal Clad Casing
Floor seal
Door handle
Step plate
Counterweight Tube
8-1⁄2 “
Adjustable bulb gasket
Polyiso insulation
13”7” 7”
9-1⁄4 “
Wallside pull handle
Wallside
Trackside
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
7
INSTALLATION PROCEDURE
The following steps must be performed during the installation of the door and casings to ensure proper functionality.
I. Vertical Casings1) The casings must be plumb and parallel. See Figure 3.
II
Figure 3Door Frame Detail
Plumb line
Floor line
Plumb line
Centerline mark of lintel Bulb
gasketBulb gasket
Vertical casing ‘A’
W.I.C. ÷ 2W.I.C. ÷ 2
2) If the floor is sloped, start by setting the high side first and shim the opposite side so that the top of the casings are level. Plumb as shown and attach securely to the wall using the provided fasteners as shown in Figure 5. If the wall is not plumb, shim as shown in Figure 4.
3) Use sealant to provide a vapor seal between the casings and the wall.
Wall Shim if not plumb
Bulb gasket
Door panel Vertical casingDetail A
Top View
Detail A
Left Side View
Shim if not plumb
Bulb gasket
Casing
Plumb line
Floor
Note: If casing and header mounting walls are not plumb and parallel, shim as required.
Note: If mounting walls are not on the same surface plane, shim as required.
Figure 4Shimming Instructions
Wall
Oversized hole for seal adjustmentVertical casing ‘B’
Header
Bulb gasket
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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2. Header1) Place header on top of the vertical bulb gaskets so that
the header bulb gasket fits between the vertical casings. See Figure 3.
Wall panel
2) Seal and attach securely to wall using provided fasteners. See Figure 5.
Butyl caulk
3⁄8” carriage bolt with nut and washer
Sealant
Inside casing header assembly
Lumber return or channel trim
Outside frame header
Bulb gasket prefastened to casing
Door header with inside casing
Door jamb with inside casing
Butyl caulk
Lumber return or channel trim
Sealant
Bulb gasketPlastic capOutside vertical casing
Wall
Inside vertical casing
3⁄8” carriage bolt with nut and washer
Figure 5Vertical casings and header mounting
3) Tighten all fasteners on casings and header. Check that complete assembly is plumb and level.
4) Note: Compliance with Steps 1-3 above is essential in ensuring that proper contact is maintained between the door and gaskets.
Note: All caulking is field applied.
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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3. Door Panel
Figure 6
Note: Door was pre-assembled at factory before shipping to ensure proper fit on job site.
Splice connection and batten strip
Connecting rod
Figure 7Two piece door detail view
Batten strip–fasten to both sides of door with #10 x 3⁄4” truss head screws
Spline
Apply sealant generously between sections
1⁄2” fender washer1⁄2” coupling nut
1⁄2” nut welded to 2” x 4” steel plate with pre-punched hole (plate fastened to inside of second door panel)
Door split
1⁄2” all thread rod or 1⁄2” cold rolled round steel
1⁄2” x 7” machine bolt1⁄2” flat washer
Note: Single leaf doors with clear openings larger than 8’ are shipped in two (2) parts. See Figures 6-7 for details.
Two piece door leaf
10
4. Door Panel Installation1) Remove lower section of track by removing the mounting
brackets from the vertical casing on the right side of the door.
2) Place door in front of the opening and insert the four wheel / axle assemblies into the 7⁄16” holes in both sides of the door.
3) Move door such that the wheels in the left side of the door are situated in the left hand track.
Figure 8Door leaf installation
4) Swing door into place in front of the door opening. See Figure 8.
5) Place lower right track section over the wheels on the right side of the door panel and re-attach the mounting brackets to the casing. See Figure 8.
Door plug
Left wheels are inserted in left track
Vertical casing
Right track is slipped over right wheels and attached to vertical casing
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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5. Chain and Sprocket (‘Sheave’) Assembly
1) Fasten sprocket assembly to brackets at top of vertical door casings with 3⁄8” bolts provided. See Figure 9.
2) Remove shipping tape that secures the chain to the sheave assembly. Make sure that the chain layout is as illustrated in Figures 9-10.
Figure 9Sheave assembly front view
3) For electric powered doors, remove shipping tape from the power drop cord, allowing it to hang freely.
Chain travels from left lifting bracket over front sprocket to counterweight
Chain to operator motor - electric powered doors only
Chain travels from right lifting bracket over front sprocket (right side) and rear sprocket (left side) to counterweight
#40 roller chain
Sheave plate
40B32x1 sprocket with keyway
Sheave mounting bracket
Figure 10Sheave assembly top view
Drive sprocket electric powered doors only
Spacer
Counterweight
2” x 3” x 1⁄4” Steel angle
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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4) Attach chains to the top of the door. The 1⁄2” jam nuts on either side of the vertical lifting bracket can be adjusted on either side to ensure the door is level. Once the final
Chain #40 roller
.50” Adjustment up
Cotter pin 5⁄32” x 3⁄4”
Figure 11Vertical Lifting Bracket
Vertical lift adjusting nut
1⁄2” Self-locking jam nut
Hold .03 clearance after final adjustment
1⁄2” Jam nut
Bracket-vertical lift lifting3⁄8” Lock nut
.50” Adjustment down
Cap bolt 1⁄2” x 21⁄2” w/ washer
Note: Install cotter pin after final adjustments
Note: Left vertical lift bracket shown, right bracket mirror image
adjustments have been made insert the cotter pin below the jam nuts. See Figure 11 for details.
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Chain #40 roller
.50” Adjustment up
Vertical lift adjusting nut
1⁄2” Self-locking jam nut
Hold .03 clearance after final adjustment
1⁄2” Jam nut
3⁄8” Hex nut
.50” Adjustment down
Cap bolt 3⁄8” x 4”
6. Inspection Check that all of the fasteners are in place and securely tightened before proceeding.
7. Counterweight Installation1) Carefully position the counterweight next to the left or
right vertical casing based on what matches your doors design.
2) Lift Door to full vertical height with fork lift (or other appropriate means), using care to prevent damage to bottom gasket.
3) While lifting the door, pull counterweight chains down to maintain chain tension.
4) Secure counterweight chains to the counterweight lift bracket and secure the counterweight lift bracket to the counterweight with the provided bolts. See Figure 12 for details.
Cotter pin 5⁄32” x 3⁄4”
Note: Install cotter pin after final adjustmentsCounterweight
Counterweight lift bracket
Counterweight tabs 2 hole
Figure 12Counterweight Installation
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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8. Adjustment1) Inspect door and frame. Manually open door to ensure
that it can travel freely from full closed to full open without obstruction.
2) Slotted track brackets are provided to allow the track position to be adjusted so the door seals correctly against
the bulb gasket. Maintain 1/8” to 1/4” crush around perimeter of bulb gasket while door is in fully closed position. See Figure 13 below.
3) Check that the door panel is level. If adjustments are needed, refer to Figure 11.
Figure 13Track Bracket Adjustment
Bulb gasket
Door panel
3” Wheel
Track
1⁄2”
Slotted Area
Adjusted bolt position in slot to get 1⁄8” to 1⁄4” crush on bulb gaskets
Track bracket
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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9. Weight Cover1) Place door in fully closed position.
2) Two (2) sections of counterweight tubes are provided with each door – one long and one short. The size of the tube varies depending on the size of the door. Measure the total length of both sections.
3) Attach inner counterweight brackets to vertical casings as shown in Figure 14.
Figure 14Counterweight Tube Mounting
4) Slide short section of counterweight tube over the counterweight. Slide counterweight coupler over the large section of tube and position it between the two tube sections. Secure the sections together by tightening the counterweight tube coupler with the provided hardware.
5) Secure counterweight tube to the casings with the outer tube bracket as shown in Figure 14.
Bulb gasket
Door panel
3” Wheel
Track mounting bracket
1⁄2”
97⁄8”
Inner counterweight tube mounting bracket
Outer counterweight tube mounting bracket
1⁄4” x 11⁄2” Cap bolt with 1⁄4” hex nut and lock washer
Track
Counterweight tube
67⁄8”
#14 11⁄4” Oval head screw
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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10. Drop Cord Attachment1) Attach drop cord to the junction box mounted on top of
the door. If locking device is supplied, attach a separate (long) drop cord to the top of the locking device.
11. Electric Wiring of Heat Circuits (for Freezer Applications only)
1) Before proceeding, check to see that available power supply (voltage and phase) matches that on name plate located on trailing edge of door.
2) Consult local electric codes before proceeding with installation.
3) Note: This unit must be properly grounded. A separate power supply (120V) is needed for EACH door.
12. Electrical – Important! – Electric Powered Doors
1) Before proceeding, make sure that available power supply (voltage and phase) matches that on the operator name plate located on the face of the control box. Make sure that the door can travel freely (manually) from full closed to full open position without obstruction.
2) Installation should be performed by qualified personnel only. Consult local electrical codes before proceeding with installation.
3) This unit must be properly grounded.
4) All low voltage circuit accessory wiring must be UL listed or recognized, with a maximum rating of 600V.
13. Electrical – Field Wiring – Electric Powered Doors
1) Wiring diagram with schematic is located on the inside of the control panel cover.
2) Caution: This operator is for use only on doors incorporating safety reversing switches, which are either electric or pneumatic. Before continuing, make sure that the drop cords are properly attached to the junction boxes mounted to the top of the door. This will connect the safety edge to the control box.
3) Operating Devices Installation: Install and connect operating devices as shown on the wiring diagram, e.g. pull cords, button stations, etc.
4) Connect primary power to the inputs labeled ‘AC in L1’ and ‘AC in L2’, located in the control box.
14. Safety Edge Adjustments – Electric Powered Doors
1) The door panel is equipped with a pneumatic safety reversing switch. The pneumatic safety reversing switch is activated by an air impulse, generated by impact to the safety bulb (gasket) on the leading edge of the door.
2) As a safety feature, if there is a break in the safety edge circuit, the operator will open the door and not allow the door to operate in the close direction until the circuit is repaired or adjusted properly.
3) To adjust the pneumatic reversing switch for more sensitivity, slightly turn the screw on the switch clockwise. For less sensitivity, turn the screw counter-clockwise. See Figure 15.
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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15. Final Inspection1) Re-check all of the previous steps. Inspect the door and
frame, and ensure that the door can travel freely from full closed to full open without obstruction.
2) When installation is complete, store this manual in a safe location for future reference
Figure 15Safety Edge Adjustment
Bell box
Air switch
Adjusting screw
Cover plateBell box
Air switch
Bell box
Adjusting screw
18
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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GENERAL MAINTENANCE
a) Maintenance on door parts should be performed as specified in the table shown below:
III
Special care must be taken in areas that are washed down with de-greasing chemicals. Electrical components must be protected and lubricants must be washed from the operator and other moving parts immediately to prevent permanent damage.
Door Part Time Frame Maintenance
Lubrication Every 6 months The frequency of lubrication is governed by the environmental conditions at the location of the door. The self-lubricating bushings, in normal service, need not be lubricated. However, it is recommended that a few drops of light oil are periodically used on all moving parts.
Door gaskets and inner edge of door
Every 3 months Clean gasket to allow for smooth contact between door and gaskets. Soap and water is recommended for cleaning.
Latches, strikes, fasteners (including all hardware)
Every 3 monthsCheck and re-tighten as required.
Sealant Every 3 months During the life of the door it is possible for the factory sealant in the seams and joints to come loose, either from abuse or normal use. It is critical that all seams and joints be kept vapor-tight at all times. Inspect seams and joints (of door, window, and frame) for loose or missing sealant. Approved sealant must be applied if replacement is necessary. Failure to do so will affect water-tight integrity and cause deterioration of the door.Failure to maintain sealant will void the warranty.
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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TROUBLESHOOTING MALFUNCTIONS & PROBLEMSIV
Even though all operators and door assemblies are thoroughly tested and inspected before leaving the factory, certain malfunctions may occur, either during the installation process or otherwise. If a problem develops soon after installation is complete, it is recommended that the installation instructions be read through carefully to determine whether an error was made during the installation process.
Included below is a list of the most common malfunctions, the possible cause of the malfunction, and suggested solutions. If you require further assistance, please contact us at the address and phone number below and ask for the Door Service Department.
Kingspan Insulated Panels, Inc.726 Summerhill DriveDeland, FL 32724-2024
Phone (386) 626-6789
E-Mail: info@kingspanpanels.us
Caution: Disconnect the power supply before servicing!
Symptom Possible Cause Suggested Actions
Motor does not run when pull cord switch is activated.
Locking device hasp is in locked position.
Main fuse is blown or circuit breaker is tripped
Overload protector is tripped
Pull cord switch/wiring is defective or incorrect. Note: To isolate switch wiring operate motor contactor. If motor runs, the cause is in the switch circuit.
Locking device switch/wiring is defective or incorrect.
Move hasp to unlocked position.
Check power supply fuses; circuit breakers, and disconnect switch. Check for cause!
Reset. Check for cause!
Check pull cord switch circuit as indicated on wiring diagram. Check pull cord switch wiring. Check pull cord switch or continuity when engaged.
Check locking device circuit voltage indicated on wiring diagram. Check locking device switch for continuity when in unlocked position.
Motor runs but door does not move.
Door jammed or obstructed. Manually operate door and check for obstructions or binding.
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Symptom Possible Cause Suggested Actions
Door starts to close then reverses to full open position without contact to safety edge.
“Normally Closed” safety edge circuit is open.
Check continuity across safety edge switch. If the circuit is open when switch is not engaged, rotate switch adjusting screw counter-clockwise until contact is made. Test and verify that the switch operates nor-mally when the safety edge is struck.
Door starts to close, reverses to full open, starts to close again and continues this cycle until power is shut off or overload is tripped.
Pull cord switch is stuck in the closed position
There is a short in the pull cord circuit.
Disconnect the pull cord wires from terminals on the circuit board. Check for continuity across pull cord switch wires. If continuity exists and the pull cord switch is not engaged:
Disconnect wires from pull cord switch. Check for continuity across switch terminals. If continuity exists, replace pull cord switch.
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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PARTS LISTV
The Parts List is provided for your convenience when ordering replacement parts. Please use the model and serial number of your door when ordering parts, as this will expedite shipment of required parts and avoid unnecessary correspondence.
Parts Figure 1: Location of Labels
CProvide the following information:
1. Part number and description2. Model number3. Serial number4. State actual width in clear and height in clear
Serial number located on inside of door above handle
Heater cable information label (freezers only)
Operator information label located on control box
A
B
C
A
KINGSPANDELAND, FL 32724
Serial Number
C
B
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Parts Figure 2: Door Parts
No. Part Description
1 Counterweight tube coupler
2 Operator Control Box, Electric Powered Doors
3 Junction box assembly (4-pin cooler, 16-pin freezer)
4 Interior Handle
No. Part Description
5 Exterior handle - aluminum or chrome
6 Step plate
7 Bracket, weight tube mounting - inner and outer
7
6
3
2
4
5
1
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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Parts Figure 3: Chain and Sprocket (Sheave) Assembly – Electric Powered Doors
No. Part Description
1 Angle, 1⁄4” x 2” x 3”, galv.
2 Sheave plate
3 Sprocket, 40B32x1 w/ keyway 2SS
4 Spacer, 1⁄2” galv. 3-3⁄8”
5 Shaft, EVL sheave assembly, 9”
6 Shaft, EVL sheave assembly, 7-1⁄2”
7 Split collar clamp
8 Vertical lift sheave cap
9 Bolt, cap 3⁄8” x 4-1⁄2”
10 3⁄8” Locking flange nut
11 Bearing, RCJC 1”
12 Bolt, cap 3⁄8” x 1”
13 Bolt, cap 3⁄8” x 1-1⁄4”
14 Chain, #40 roller
10 10
10
11
10
13 7
3 1
4
43
9
7
11
5
14 9
11 68
2
13
3
10
10
12
2
No. Part Description
1 Angle, 1⁄4” x 2” x 3”, galv.
2 Sheave plate
3 Sprocket, 40B32x1 w/ keyway 2SS
4 Spacer, 1⁄2” galv. 3-3⁄8”
5 Chain, #40 roller
6 Shaft, EVL sheave assembly, 7-1⁄2”
7 Split collar clamp
8 Vertical lift sheave cap
9 Bolt, cap 3⁄8” x 4-1⁄2”
10 3⁄8” Locking flange nut
11 Bearing, RCJC 1”
12 Bolt, cap 3⁄8” x 1”
13 Bolt, cap 3⁄8” x 1-1⁄4”
11 10
10
11
10
13 7 31
4
43
9
7
5 9
11 68
13
3
10
10 12
2
Parts Figure 4: Chain and Sprocket (Sheave) Assembly – Manual Doors
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Parts Figure 5: Counterweight Assembly
No. Part Description
1 Nut, vertical lift adjusting
2 Nut, 1⁄2” self-locking jam
3 Nut, 1⁄2” jam
4 Pin, cotter Nut, 5⁄32” x 3⁄4”
5 Nut, 3⁄8” Hex
No. Part Description
6 Bolt, cap 3⁄8” x 4”
7 Counterweight tabs - 2 hole
8 Counterweight lift bracket - 2 hole
9 Chain, #40 roller
10Counterweight, 4-1⁄2” Counterweight, 5-1⁄2”
2
1
9
3
7
5
8
4
6
10
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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Parts Figure 6: Door Lifting Bracket Assembly
No. Part Description
1 Nut, vertical lift adjusting
2 Nut, 1⁄2” self-locking jam
3 Nut, 1⁄2” jam
4 Pin, cotter Nut, 5⁄32” x 3⁄4”
5 Nut, 3⁄8” locking flange
6 Bolt, cap 1⁄2” x 2-1⁄2” full thread
7 Chain, #40 roller
8 Vertical lifting bracket
9 Washer, 1⁄2” S.A.E.
Parts Figure 7: Wheel Assembly
No. Part Description
1 Wheel, 3” with axle
2 Wheel mounting plate, 3” x 2”
3 Lag, 1⁄4” x 1-1⁄4”
2
1
9
3
7
5
8
4
6
2
1
3
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Parts Figure 8: Locking Device Assembly
No. Part Description
1 Locking device body, left
2 1⁄4” x 3⁄8” Round head machine screw
3 Locking device hasp hanger
4 Locking device cover
5 Locking device hasp
6 Locking device switch (N.C.)
7 Nut, 3⁄8” jam
No. Part Description
Bulb gasket assembly
1 20 Ga galv. cover strip
2 Neoprene gasket, 1⁄16” x 6-1⁄2”
3 Aluminum tape
4 Truss head screw, #10 x 3⁄4”
5 Neoprene foam gasket, 1⁄2” x 2”
6 16 Ga. Trim – 3”
Bulb gasket assembly
7 Bulb gasket mounting plastic lumber
8 Bulb gasket retainer
9 1⁄4” x 3” Lag
10 Neoprene gasket, 1⁄16” x 6-1⁄2”
11 Foam Gasket
Parts Figure 9: Gasket Assembly
2
1
5
3
4
6
7
2
15 3
4
6
7 8
6
5 10
11
9
Bottom Gasket Bulb Gasket Assembly
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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Parts Figure 10: Safety Edge Gasket Assembly –Electric Powered Doors
No. Part Description
1 5⁄8” Latex Tubing
2 Neoprene gasket, 1⁄16” x 6-1⁄2”
3 Aluminum tape
4 Truss head screw, #10 x 3⁄4”
No. Part Description
5 Neoprene foam gasket, 1⁄2” x 2”
6 16 Ga. Trim – 3”
7 20 Ga. galv. cover strip
8 Propylene tubing
15 3
4
7
66
5
8
2
Heat Wire, Freezers only
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Parts Figure 11: Heater Cable Assembly – Freezers
No. Part Description
1 Screw, flat head #8 x 3⁄4”
2 Heater cover extrusion
3 Heater retainer extrusion
No. Part Description
4 Aluminum foil tape
5 Heater cable
6 Neoprene gasket, 1⁄16” x 2”
1
534
6
2
Door PlugJunction Box
Copper Leads
Heater Cable
Heater Cable
Detail: Heater Strip
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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Parts Figure 12: Door Panel Junction Box Assembly – Electric Powered Coolers
No. Part Description
1 Bell box
2 Connector, Socket 4-pin
3 Connector, 4-pin
No. Part Description
4 Cable clamp
5 Drop cord assembly, 4-pin
6 Air switch #161
3
2
4
5
1
6
Safety EdgeElectric powered doors only
Power cord to header
Bottom view
{Black to 1White to 4
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Parts Figure 13: Door Panel Junction Box Assembly – Freezers
No. Part Description
1 Bell box
2 Connector, Socket 16-pin
3 Connector, 16-pin
No. Part Description
4 Cable clamp
5 Drop cord assembly
6 Air switch #161
3
2
4
5
1
6
Safety Edge
Power cord to header
Bottom view
{
Black to 11Black to 12White to 13White to 14
Red to 9Red to 10
Green (Ground) to 15
Heater Cable{
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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Parts Figure 14: Pull Cord Switch Assembly – Electric Powered Coolers
No. Part Description
1 Pull cord body
2 Pull cord cover
3 3⁄8” Washer (3 rewired)
4 3⁄8” Nut
5 3⁄8” Eye nut
6 2 pole terminal strip
No. Part Description
7 Pull cord switch angle
8 Pull cord switch (normally open))
9 10-Watt Heater cartridge (freezer only)
10 3⁄8” x 2-1⁄2” Hex bolt
11 #10 x 3⁄8” Machine screw
9
7
8
3
24
6
5
1
10
11
6
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Parts Figure 15: Safety Release Assembly
No. Part Description
1 Inside safety release ring assembly
2 Safety release round gasket
3 3⁄4” Delrin rod
4 3⁄16” x 1 Roll pin
5 3⁄4” Galvanized nipple
No. Part Description
6 Safety release angle gasket
7 ISR Restraining angle
8 Inside safety release staple
9 Inside safety release pan
7
3
241
6
5
9
8
4
INSTALLATION MANUAL | HERCULES® VERTICAL LIFT DOORS
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Notes
HERCULES® VERTICAL LIFT DOORS| INSTALLATION MANUAL
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Notes
Kingspan Insulated Panels, Inc.726 Summerhill Drive
Deland, FL 32724-2024
Phone (386) 626-6789
E-Mail: info@kingspanpanels.us
www.kingspanpanels.us
11/1
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