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NIFT Hyderabad Page 1
National Institute of Fashion Technology
Hyderabad
Export Merchandising
Power Looms:
Manufacturers and Suppliers
Submitted to Submitted by
Mr G.H.S Prasad Akshay Hyanki
Associate Professor Poonam
FMS Department Surbhi Jain
NIFT, Hyderabad
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Contents
Introduction .................................................................................................................................................. 3
Waffles weave fabric ..................................................................................................................................... 4
Twill weaves fabric ........................................................................................................................................ 8
Dobby weave fabric .................................................................................................................................... 12
Seer sucker fabric ........................................................................................................................................ 15
Plain weave ................................................................................................................................................. 18
Jacquard fabric ............................................................................................................................................ 22
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Introduction
POWERLOOM TEXTILES:
The Indian textiles, renowned for their fineness and captivating colours for ages beyond 5000
years, have attracted connoisseurs, from all parts of the world. The textiles of India bear the
imprint of the fine craftsmanship of the Indian weaver. The skill of weaving with deft fingers,
drawing patterns and creating designs, is an art which has been handed down through
generations from father to son, from time immemorial. These finest gossamer fabrics woven
from yarns of superior finish are now being manufactured more and more on powerlooms.
The emergence of powerloom has transformed an art into a modern industry, producing around
19,000 million meters of fabrics annually and employing over 7 million of workers. The
combination of traditional art and contemporary modern designs, has given a unique character to
the Indian powerloom textiles.
The modernisation process undertaken by the powerloom industry has widened the scope of
products such as grey, printed and dyed fabrics and cotton made-ups in a variety of sophisticated
finishes and in a wide range of widths and sizes. Besides, the industry is now in a position tooffer fabrics not only of cottons but also of rich blends of cotton, synthetics and other fibers. The
process of economic liberalisation, has enabled the industry to become globally competitive, not
only in terms of price , but also of quality.
It is therefore no surprise that powerloom textiles worth more than Rs. 44,000 million have been
exported to all the four corners of the world, covering not only the developed but also developing
countries. U.S.A., France, Germany, Bangladesh, Hongkong, Italy, etc., have been our major
markets, indicating the directional pattern of exports. The discerning buyers of these countries
prefer Indian textiles, as these meet their requirements, wether it be in texture, finish, weave,
variety, quality, price, width & size, count & construction, weight, specifications.
The range of products offered are many splendoured, right from greys to finished fabrics and to
made-ups.
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Waffles weave fabric
Waffle weave fabric is a woven fabric with a recessed square pattern. The raised edges around
the recessed squares give the pattern the look of the breakfast food called waffles. Waffle weave
fabric is available in different gauges from very fine to medium to coarse.
Fine gauge waffle weave material contains tiny squares and the fabric is usually lightweight.
This type of waffle weave often makes fast-drying dishcloths or dishtowels and also works well
for a summer weight bathrobe. Medium gauge waffle weave fabric is commonly used in all types
of towels. Coarse or large gauge waffle weave material makes very luxurious plush towels or
bathrobes.
Manufacturers and suppliers of Waffle-weave fabric:
Zhejiang Kingtex Co Ltd (CHINA):
Business Type
DistributorExporterImporterManufacturerTrading Company
Year Established
1980
CapitalUS$10,000,000 to 14,999,999
Primary Competitive Advantages
Experienced R&D DepartmentReliability
Reputation
No. of Total Staff
1,000 to 1,499
Lead time: Price Range:
30 to 50 days Rs. 150 to 1300/ meter
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Current Export Markets
Eastern Europe
North America
Mid East/Africa
Central/South America
Asia
Western Europe
Australasia
No. of R&D Staff
10 to 19
No. of Engineers
5 to 9
Product Range
Cotton, T/C, ramie, wool cashmere yarns and fabrics, in gray, bleached, dyed and printed
Sand-washed cup ammonium fabrics, sewing accessories such as elastic bands, lace bands,
zippers, polyester sewing thread and embroidery thread, home textiles of cotton, various kinds of
bedding articles, bath towels, face towels and hand towels, tea towels, also handkerchiefs,
scarves, socks, aprons and gloves, garments for men, women and children, made of cotton, linen,
polyester, wool, silk and blended fabrics. Fabrics made of above materials, with coating, such as
down garments, jeans garments, windproof garments, rain proof garments and all kinds of leather
or imitation leather garments.
Quality control:
QC/Technical Support
There is best quality control system together with experienced technicians and advanced
instruments.
QC Staff
5 to 9
Procedures/testing Details
Investigate producers; check raw materials before mass production; specialists involved in whole
process; 50 - 100% bulk inspection before delivery
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Lee yaw textile company ltd. (Taiwan)
Business Type
Exporter
Manufacturer
Trading Company
Export Percentage
100 percent
Capital
US$600,000 to 699,999
Primary Competitive AdvantagesExperienced R&D Department
OEM Capability
Reliability
Reputation
Buyer's Specifications Accepted
QC Responsibility
subcontractor
Total Annual Sales
US$10,000,000 to 14,999,999
No. of Total Staff
40 to 59
Year Established
1982
Number of Subcontractors
30
Current Export Markets
North America
Mid East/Africa
Asia
Western Europe
OEM Services Provided
Yes
Production Type
Subcontracted
No. of R&D Staff
10 to 19
No. of Engineers
20 to 29
Monthly Capacity600,000 to 699,999 Kilogram
Major Customers
Walmart
Target
J.C. Penney
Sears
Kohl's
Lead time
45 to 60 days
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Quality control:
QC/Technical Support
Quality control is one of the most important aspects to be maintained in a manufacturingbusiness. QC inspection is done partially in-house and in partnership with other subcontractors.
Proficient, skillful and responsible technicians and production staff are given training to perform
quality control analysis. They are trained by other agencies.
QC Staff:
10 to 199
Procedures/testing Details
Customers can provide their sample design or product. After receiving the layout, our staff will
analyze the fabric composition, type, feel and, color. Thereafter, we will produce a countersample, which exactly meets all specifications stipulated.
When confirmation is made and before production begins, all raw materials are inspected. In
each production stage, fabrics are checked at random for holes, stains, dimensions, color
deviation, fastness and others, thus minimizing defect and error possibility. An independent QC
contractor also conducts inspection.
Other Information
The grade of the product is vital and crucial, therefore strict methods are implemented in each
process. Random checking is also performed to assure excellence. Finally, pre-packinginspection is done to guarantee defect-free products.
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Twill weaves fabric
Twill weave is characterized by the effect of parallel diagonal ribs formed left-to-right or right-
to-left. It is created by the interlacing of 2 or 3 warp threads over 1 or 2 filling thread in alternaterows. The resulting fabric is more pliable and drape able than the plain or basket weave but less
pliable than satin.
Twill weave which has more warps than the wefts floating on the face of the fabric is called warp
faced and those with wefts predominating is known as weft faced.
Characteristics of Twill Weave
It has fewer interlacing than plain weave.
It is durable and heavier.
It is wrinkle resistant.
It is resistant to showing soil and soiling.
The twill direction is defined as left or right hand or variation.
It is more raveling than plain weave.
It is more pliable drape and hand than plain weave.
Top 5 twill weave fabric selling countries: China
Pakistan
India
Taiwan
Indonesia
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V.N. Dyers & Processors Private Limited
Year of establishment:
1993
Products manufactured and exported:
Twill Weave Fabric, polyester Viscose Fabrics, woven Fabrics, Polyester Fabrics, Polyester
Cotton Fabrics.
It also manufactures customized fabrics like polyester spun yarn, spun yarn, & polyester viscose
yarn for export purpose, based on the requirement of different nations specified by our
customers.
Buyers:
Institutional Selling:
Ready Made Garment Converters
School Uniform Manufacturers
Hospitals & Hotels
Exporters
Any other specific and individual requirements
Para Military
Railways
Postal & Telegraph Department
State Police
Quality control
V. N. Dyers & Processors Pvt. Ltd. has a full-fledged testing laboratory, to test the fabrics
strength, shrinkage, color fastness and other similar things. It also has a quality control
department where quality of raw materials as well as finished goods is tested.
Some quality control equipment used by V. N. Dyers and Processors are listed below:-
PH Meter
Wash Fastness Tester
Perspiration Fastness Tester
Rubbing Fastness Tester
Computer Color Matching
Electronic Balance
Hot Air Oven
Grey Scales
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Crease Recovery Tester
Wrinkle Recovery Tester
Quanzhou Helun Knitting & Weaving Co. Ltd. (China)
Quanzhou Helun Knitting & Weaving Co. Ltd. was established in 2001. This company has
successfully developed and is presently manufacturing many elastic fabric like cotton / spandex,polyester/spandex, TC/spandex, CVC/spandex, viscose/spandex, rayon/spandex, modal/spandex,
tencel/spandex, nylon/spandex, supplex /spandex, tactel/spandex, coolmax fabric, PTT fabric,
bamboo fiber fabric. The products are the best basic fabrics for fashion, sportswear, leisurewear,
underwear, swimwear, gym wear, yogi wear and are designed into various styles and structures
in forms of jersey, rib, pique, French terry, soft velvet to lead the market tendency and to meet
customers requirements.
Nature Of Company : Private Limited
Sales Turnover: N.A.
Year established: 2001
No. of employees: 100
Products:
Chemical Fabric, Blended Fabric, Chambray Fabric, Damask Fabric, Tencel Fabric, Velvet
Fabric, Water Proof & Breathable Fabric, Tweed Fabric, Sportswear Fabric, Spandex Fabric,
Rayon Fabric, Printed Fabric, Nylon Fabric, Micro Fibre Fabric, Mesh Fabric, Knitted Fabric,
Grey Fabric, Jersey Fabric, Jacquard Fabric, Jute Fabric, Lycra Fabric, Dress Materials,
Flannelette Fabric, Velour Fabric, Twill Weave Fabric, Taffeta Fabric
Export Market:
Europe
Main Business Area:
Fabrics manufacturer
Other Area Of Business:
Manufacturer of fabrics , fabrics stock lot dealer, garment stock lot dealer.
Prakash Textiles:
Fabrics Manufacturer - India
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Prakash Textiles was established in 1986. This company produces a variety of fabric like grey
fabric, printed fabric, dyed fabric and poplin fabric. It has grown into a world class production
facility with auto looms and state of the art machinery for producing a variety of fabric. Utmost
care is taken to maintain international quality standards, right from the procurement of raw
materials to actual delivery of the products.
Nature Of Company:
Private Limited
Sales Turnover:
N.A.
Year Established:
1986
No. Of Employees:
150
Products:
Bleach Fabric, Bottom Fabric, Canvas Fabric, Cloth Fabric, Cotton Fabric, Drill Fabric, Dyed
Fabric, Furnishing Fabric, Grey Fabric, Madras Fabric, Lycra Fabric, Narrow Fabric, Polyester
Fabric, Printed Fabric, Rayon Fabric, Suiting Fabric, Twill Fabric, Twill Weave Fabric, Woven
Fabric
Export Market:Asia pacific
Main Business Area:
Fabrics manufacturer
Other Area Of Business:
Manufacturer of fabrics, fabrics stock lot dealer, importer of yarn
Lead time:
70 to 90 days
Cost:
12 paisa/pick/inch/sq. mete
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Dobby weave fabric
A dobby weave fabric is decorative weave, characterized by small figures, usually geometric,
that are woven into the fabric structure. Dobbies may be of any weight or compactness, with
yarns ranging from very fine to coarse and fluffy. Standard dobby fabrics are usually flat and
relatively fine or sheer. However, some heavyweight dobby fabrics are available for home
furnishings and for heavy apparel.
A figure weave produced by an attachment on the loom that weaves an extra set of yarns into a
simpler background weave. Dobby fabrics usually have small birdseye, dot or other geometric
patterns.
Fabrics with dobby weave:
Brocade Moss Crepe Matelasse
Uses of dobby weave:
A good example of dobby weave is stripes or waffle cloth but the designs need to bestraight vertically or horizontally.
Heavyweight dobby fabrics are used as home furnishings and for heavy apparel.
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Major suppliers of dobby
Global Elate Enterprises(India):
Business Type:
Exporter
Primary Competitive Advantages:
Reputed vendor base
Highly competitive prices
Wide distribution network
Timely delivery system
Export Markets:
Worldwide
Product Range100% cotton yarns, blended yarn, cotton and polyester blended fabrics, piece dyed fabricssuitable for high value shirting in plain, twill weave and fancy dobby.
Lead time:
40 to 60 days
Asarwa mills(India):
Business Type:Exporter
Year Established:
1959
No. Of Employees:
500
Export Turnover:
Rs. 50 crore
Annual turnover:
Rs. 90 crore
Member Affiliates:
FIEO,TEXPROCIL,SRTPC,ATMA
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Products Exporting and Manufacturing and Supplying:
100% cotton yarns, blended yarn, cotton and polyester blended fabrics, piece dyed fabrics
suitable for high value shirting in plain, twill weave and fancy dobby.
Lead time:
30 to 50 days
Taiwan Dyeing & Fabric Co., Ltd. (Taiwan)
Established in: 1993
Products:Industrial fabrics, including PU coated fabric and PVC lamination, outdoor and indoor fabrics,garments fabrics, bags fabrics, label fabrics, paper printed fabrics, dobby plain fabrics, etc.
Lead time:90 days
Price range:Rs.500-1500/meter, decreasing by order quantity.
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Seer sucker fabric
Seersucker is a cotton fabric with a name deriving from the Persian term SHIR O SHAKAR
which means milk and sugar. The fabric was initially made in Iraq, yet it was popularized inAmerica, especially for mens clothing.
Seersucker is made by what is called a slack-tension weave, where groups of yarn are bunched
together in certain portions of the fabric created a puckered, almost wrinkled look to the fabric.
In fact, its usually unnecessary to iron seersucker garments because they are supposed to look
slightly wrinkly. The puckering effect of the weave creates a wonderful feature in seersucker
garments. They tend to be much cooler to wear because airspace is created between the body and
parts of the clothing.
Characteristics of seer sucker fabric:
Seersucker has a crinkled surface.
Usually striped pattern, often colored.
The fabric comes in medium to heavy weights.
Seersucker is woven with wrinkles in it.
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Manufacturers and suppliers:
Zhejiang S & F Foreign Trade Co. Ltd (China)
Business Type:
Exporter
Trading Company
Export Percentage
95 percent to 99 percent
Capital
US$600,000 to 699,999
Primary Competitive Advantages
Experienced R&D Department
Reliability
Reputation
QC Responsibility
in-house
Total Annual Sales
US$20,000,000 to 24,999,999
No. of Total Staff
20 to 29
Year Established
1996
No. of Production Lines
300
Current Export Markets
Eastern Europe
North America
Mid East/Africa
Central/South America
Asia
Western Europe
Australasia
No. of R&D Staff
5 to 9
No. of Engineers
1 to 4
Product Range
Fabrics
Garments
Caps
Bags
GlovesShoes
Apparel accessories
Gifts
Sanitary fittings of bathroom and kitchen
Lead time:
40-60 days
Cost:
Rs. 250/ meter to Rs. 1250/meter, depending upon the quality.
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K.R Sons(India):
Manufacturing, supplying and exporting of yarn, cotton yarn, polyester yarn, pv yarn, viscos
yarn, dyed yarn, multifilament yarns, polypropylene yarn, synthetic yarn, industrial multi
filament yarns, dope dyed yarns, polypropylene dyed yarns, ppmf yarns, linen yarns, bamboo
yarns.
Business Type:
Manufacturer / Wholesaler/Distributor / Supplier / Trading Company
Year Established:
1975
Products Supplying and Distributing:
Cotton yarn, polyester yarn, pv yarn, viscose yarn, dyed yarn
Products Trading and Manufacturing:
Cotton yarn, polyester yarn, pv yarn, viscos yarn, arn dyed fabrics, yarn dyed cotton fabrics, yarn
dyed checks, yarn dyed double cloth, yarn dyed jacquards, handloom fabric, bleached fabrics,
woven fabrics, seer suckers, cotton greige fabric, blended yarns, linen yarns, bamboo yarns, dyed
yarn etc.
Lead time:
60 to 80 days
Price:Rs. 350 to Rs. 1100/ meter
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Plain weave
Plain weave is a basic style of weaves, which have the weft and warp threads interwined in an
alternate way to produce a checkerboard effect. It is also known as one-up-one-down weave or
over and under pattern. Plain weave is the simplest and most common interlacing of warp and
weft. In this, the warp and weft are of equal tension and spacing and it is equally visible on the
surface.
Characteristics of plain weave:
1. It is snag resistant.
2. It wrinkles.
3. It has lower tear strength.
Fabrics with plain weave:
Chiffon
Cendal Habutai
Honan
Mousseline de Soie
Ninnon
Organza
Pongee
Rajah (trade name) - warp yarn is 4 thread organized - filling is heavier.
Shantung
Sharkskin
Sheer - Mostly plain but could be various weaves. Spun Rayon
Taffeta
Tissue Taffeta
Warp-print Taffeta
Tussah - Usually plain but also in twill.
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Manufacturers and suppliers:
Cauvery Textiles
Established in the year 1982, Cauvery Textiles is a renowned name in manufacturing, trading,
retailing and wholesaling of wide range of fabrics. All our products are a hallmark of quality as
these are spun using latest technology based equipment and with the support of an adept team of
professionals.
Deals in supplying and exporting plain weave such as fancy plain weave, fashionable plain
weave, designer plain weave, trendy plain weave and customized plain weave.
Year of Establishment:
1982
Legal status of Firm:
Partnership
Turnover
US$ 1-10 Million (or Rs. 4-40 Crore Approx.)
Nature of Business:
Manufacturer
Exporter
Trader
Major Markets:
Indian Subcontinent
Caribbean
North Africa
South/West Africa
East Asia
Central America
Middle East
South America
South East Asia
North America
Lead Time:
45 to 60 days
Price Range:
Rs. 150 to Rs. 800/meter
http://www.indiamart.com/cauverytextiles/textile-fabrics.htmlhttp://www.indiamart.com/cauverytextiles/textile-fabrics.htmlhttp://www.indiamart.com/cauverytextiles/textile-fabrics.html8/2/2019 Waffles Weave
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Delkon Textiles Private Limited
Engaged in supplying and exporting of table linens, table runners, linen table runners,
embroidered table linens, cotton table runners, placemets, woven placemets and plain woven
placemets.
Year of Establishment:
1995
Turnover:
Upto US$ 0.25 Million (or upto Rs. 1 Crore Approx.)
Nature of Business:
Manufacturer
Exporter
Total Number of Employees:
100
Zhejiang Kingtex Co Ltd (CHINA):
Business Type
DistributorExporterImporter
ManufacturerTrading Company
Year Established
1980
CapitalUS$10,000,000 to 14,999,999
Primary Competitive Advantages
Experienced R&D DepartmentReliabilityReputation
No. of Total Staff
1,000 to 1,499
Lead time: Price Range:
30 to 50 days Rs. 150 to 1300/ meter
Current Export Markets
Eastern Europe
North America
Mid East/Africa
Central/South America
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Asia
Western Europe
Australasia
No. of R&D Staff
10 to 19
No. of Engineers
5 to 9
Product Range
Cotton, T/C, ramie, wool cashmere yarns and fabrics, in gray, bleached, dyed and printed
Sand-washed cup ammonium fabrics, sewing accessories such as elastic bands, lace bands,
zippers, polyester sewing thread and embroidery thread, home textiles of cotton, various kinds of
bedding articles, bath towels, face towels and hand towels, tea towels, also handkerchiefs,
scarves, socks, aprons and gloves, garments for men, women and children, made of cotton, linen,
polyester, wool, silk and blended fabrics. Fabrics made of above materials, with coating, such as
down garments, jeans garments, windproof garments, rain proof garments and all kinds of leather
or imitation leather garments.
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Jacquard fabric
The Jacquard loom is a mechanical loom, invented by Joseph Marie Jacquard in 1801, which
used the holes punched in pasteboard punch cards to control theweaving of patterns in fabric.
The loom enabled even amateur weavers to weave complex designs. Each punch card
corresponded to one row of the design and the cards were strung together in order. It was based
on an earlier invention by the French mechanic Falcon in 1728.
Each hole in the card corresponds to a "Bolus" hook, which can either be up or down. The hook
raises or lowers the harness which carries and guides the warpthread so that the weft will either
lay above or below it. The sequence of raised and lowered threads is what creates the pattern.
Each hook can be connected via the harness to a number of threads, allowing more than one
repeat of a pattern. A loom with a 400 hook head might have 4 threads connected to each hook,
giving you a fabric that is 1600 warp ends wide with four repeats of the weave going across.
It was the first machine to use punch cards to control a sequence of operations. Although it didno computation based on them, it is considered an important step in the history of computing
hardware. The ability to change the pattern of the loom's weave by simply changing cards was an
important conceptual precursor to the development of computer programming. Specifically,
Charles Babbage planned to use cards to store programs in his Analytical engine. At first sight
this may seem unremarkable but it was a clear turning point in the ability to store and re-use
machine instructions. Whilst Babbage did not live to see that his ideas were viable, they have
since been proved to work reliably.
The term "Jacquard loom" is a misnomer. It is the "Jacquard head" that adapts to a great many
dobby looms such as the "Dornier" brand that allow the weaving machine to then create theintricate patterns.
Jacquard looms, whilst relatively common in the textile industry, are not as ubiquitous as dobby
looms which are usually faster and much cheaper to operate. However unlike jacquard looms
they are not capable of producing so many different weaves from one warp. Modern jacquard
looms are computer controlled and can have thousands of hooks. And inevitably, unlike
Jacquard's original invention there is now no need for the use of punched cards - instead the
patterns are literally computer controlled.
The threading of a jacquard loom is so labor intensive that many looms are threaded only once.Subsequent warps are then tied in to the existing warp with the help of a knotting robot which
ties each new thread on individually. Even for a small loom with only a few thousand warp ends
the process can take days.
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Manufacturers and suppliers:
Sri Kalyan Export Private Limited
Engaged in manufacturing a wide range of fabrics such as cotton checked fabrics, cotton striped
fabrics, dobby fabrics, jacquard fabrics, seersucker fabrics, mill made fabrics, patchwork fabrics,
stretch fabrics, twill fabrics, printed poplin fabrics.
Year of Establishment:
2008
Legal Status of Firm:
Private Ltd. Co. Registered under Indian Companies Act 1956
Turnover:
US$ 1-10 Million (or Rs. 4-40 Crore Approx.)
Nature of Business:
Manufacturer
Exporter
Wholesaler
Major Markets:
Australia/NZ
Indian Subcontinent
CaribbeanEast/Middle Africa
North Africa
South/West Africa
East Europe
East Asia
Central America
North Europe
Middle East
South America
South/West Europe
South East Asia
North America
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Fabric India
Fabric supplier and textile manufacturer provides cotton fabrics, poly fabrics, silk fabrics, rayon
fabrics, jacquard fabrics, georgette fabrics, embroidered fabrics, printed fabrics, linen fabrics,
metallic silk fabrics, barcode fabrics, jacquard fabric.
Year of Establishment:
1995
Turnover:
Upto US$ 0.25 Million (or upto Rs. 1 Crore Approx.)
Nature of Business:
Supplier
Manufacturer
Major Markets:
Indian Subcontinent
Zhejiang Kingtex Co Ltd (CHINA):
Business Type
DistributorExporterImporterManufacturerTrading Company
Year Established
1980
Capital
US$10,000,000 to 14,999,999
Primary Competitive Advantages
Experienced R&D DepartmentReliabilityReputation
No. of Total Staff
1,000 to 1,499
Current Export Markets
Eastern Europe
North America
Mid East/Africa
Central/South America
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Asia
Western Europe
Australasia
No. of R&D Staff
10 to 19
No. of Engineers
5 to 9
Product Range
Cotton, T/C, ramie, wool cashmere yarns and fabrics, in gray, bleached, dyed and printed
Sand-washed cup ammonium fabrics, sewing accessories such as elastic bands, lace bands,
zippers, polyester sewing thread and embroidery thread, home textiles of cotton, various kinds of
bedding articles, bath towels, face towels and hand towels, tea towels, also handkerchiefs,
scarves, socks, aprons and gloves, garments for men, women and children, made of cotton, linen,
polyester, wool, silk and blended fabrics. Fabrics made of above materials, with coating, such as
down garments, jeans garments, windproof garments, rain proof garments and all kinds of leather
or imitation leather garments.
Minimum Order:
500 Meter/Meters the width is 145cm
Delivery Time:
Around 30 days
Payment Terms
L/C,T/T
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