Safety evaluation Best practices-04.11.10

AMANA Contracting & Steel Building Co.

HSE REPORT for

SAFETY EVALUATIONSeAH Pipe Mill Project, RAKIA,UAE

Presented by, Mumtaz Ahmad Khan, Sr. HSE Engineer – AMANA Sharjah, UAE

HSE Report for Safety Evaluation

A. Accident

Lost Time Accident

B. Proactive Safety Management

B-1. Safety Policy statement & Plan

B-2. Risk Assessment or JHA

B-3. Safety Method Statement or PCM

B-4. Management of work permit

B-5. Participation in TBM

C. Safety Activity

C-1. Color Coding & Construction Equipment

C-2. Corrective Actions of Patrol results by HSE Manager or third

C-3. Attendance of regular site inspection & Meeting

C-4. Feedback for self safety patrol

C-5. Health Management

C-6. PPE Management

D. Field Safety Facilities

D-1. Working at height (Fall protection / Falling materials)

D-2. Scaffolds and Ladders

D-3. Collapse

D4-. Mobile Plant and equipments

D-5. Confined spaces

D6. Temporary Electricity

D7. ARC / Gas Welding / cutting

D8. Electrical Tools

D-9. Disposal of waste and housekeeping

A. Accident

Lost Time Accident

HSE Report for Safety EvaluationHSE Report for Safety Evaluation

ZERO Lost Time Accident

till Date (3rd November 2010)

Number of Staff Number Non Staff Total (AVG) / Day25 450 475

Total Accident Free Man Hours (Till 3rd November 2010)

379,502(Three Hundred seventy nine thousand & Five Hundred two)

Average Man Hours worked / Day 4750Average Man hours worked / Month 123,500

HSE Report for Safety EvaluationHSE Report for Safety EvaluationB. Proactive Safety

Management

B-1. Safety Policy statement & Plan

Display of Safety Policy

Communication through Safety Training

Management

B-2. Risk Assessment or JHA

Weekly Risk Assessment

Risk Assessment

being communicated

to workers through TBM -

Dated 24-07-2010

Management

B-3. Safety Method Statement or PCM

PCM has been conducted as and when required

Method Statement being submitted

Management

PTW is being observed regularly

Hot work permit is complied with

B-4. Management of work permit

Lifting work complied with

Work at height complied with

HOT WORKWork at Height

ExcavationLifting Work

Excavation permit complied with

Management

Number of TBM Program Number of Days Total No. of Attendees

177 167 (20 May to 3 Nov) 33652

Night Shift TBM

Management

Types of Training No. of Programs No of AttendeesSafety Induction 98 834

Special Safety Training 15 971External Training 3 15

SAFETY TRAINING

Safety Induction

Special Safety Trainings

HSE Training for all Site staff – 25.09.10

Work at height – 16.08.10

Grinder operating – 07.07.10

Heat Stress Training – 20.05.10

C. Safety Activity

C-1. Color Coding & Construction Equipment

All Power tools & Equipments are being inspected regularly

C. Safety Activity

C-2. Corrective Actions of Patrol results by HSE Manager or third party

CORRECTIVE ACTIONS - SCAR Recorded (Nos.) Corrected (Nos.) Outstanding (Nos.)

Previous 212 212 0Current (28th Oct 10 to 3rd Nov 10) 5 5 0

Total 217 217 0

100% Compliance of S-

C. Safety Activity

C-3. Attendance of regular site inspection &

Meeting

Weekly HSE Meeting Presentation

Regular Site InspectionRegular Site inspection being carried out by all site safety team, resulting control over unsafe actions and unsafe conditions and therefore we have achieved numbers of Best Practices.

100% attendance in SAMSUNG HSE Meetings & Trainings

Weekly Presentation

C. Safety Activity

Inspection Reports are made in prescribed formats and being reported to Sr. Project Manager for Corrective and preventive actions.

Every hazardous activity such as cladding work, formwork etc are supervised by dedicated safety officers to enforce safety rules and precautions during the operation.

C-4. Feedback for self safety patrol

Self Safety Inspection is being carried out by Safety Department and Spot corrections are preferred if unsafe actions or condition observed.

C. Safety Activity 1. First Aid Clinic – Well equipped first

clinic available at the project.C-5. Health Management

2. Qualified Nurse or Doctor- Trained

First aid providers are deputed.

C. Safety Activity 3. Management of Heat Stress

Air conditioned Rest Area

C. Safety Activity 4. Hygiene Management

b- Hand wash facility

a- Adequate numbers of Toilets & urinals with ablution facilities

c- Safety Training on hand hygiene

d- Safe Drinking water with provision of cleaned water filters.

C. Safety Activity PPE Management -

Specific requirements of PPE – Face shields etc

Mandatory PPE – Safety Shoes, Safety Helmet & Safety Goggles are used by all employees including site staff.

100% employees are using safety

harness while work at height

C-6. PPE Management

Life line to ensure 100%

tie – off during erection of

work platform and other

height work

Fall Protection- D. Field Safety

Facilities

D-1. Working at height (Fall protection / Falling

materials)

We followed 3 E’s Concept for Fall Protection-

1E – Education –Training (Special & TBT) on Work at height for Staff and Non Staff being conducted on regular basis.

2E – Engineering Control – Safe & Approved scaffold, Fully boarded & Guarded work platform, Safe means of access & egress, 100% Edge protection for leading edges, MEP openings, Fall protection (Collective & Personal) protection – Twin Lanyard, Life line etc observed at all the time while working at height.

1. Safe & Approved scaffold

Facilities

materials)

2. Fully Boarded & Guarded work platform for work at height -

During slab decking work

While Shuttering While Concrete pouringWhile Rebar binding

Safe work platform

Facilities

materials)

3. Safe means of access & egress for each point of work-

Foot bridge

Step stair to current slab with overhead protection

Facilities

materials)

4. 100% edge protection for leading edges-

While ExcavationSuitable edge protection for each point of work

Facilities

materials)

5. Fall protection (Collective & Personal) protection

Usage of twin lanyard & life line

Suitable PFAS (Personal Fall Arrest system) Safety harness for each type of work at height

HSE Report for Safety EvaluationHSE Report for Safety EvaluationFalling Materials – being arrested by use of suitable edge protection and fall protection fans

materials)

1. Suitable Edge protection with toe guards

2. Protection FAN / Green Nets to arrest falling materials

HSE Report for Safety EvaluationHSE Report for Safety EvaluationScaffolds – Scaffolds are being Erected by competent person with sound materials under the supervision of experts in scaffold erection.

D-2. Scaffolds & Ladders

3. Safe Scaffold Erection Method

Foundation-Mud Sill, Base PlatePlatform - Fully Boarded & Guarded platform (Top & Mid Rail, Toe guards)Secure- tie and bracing, Out riggersAccess-Means of Access to each work platform

2. Approved and Sound scaffold

materials

1. Trained Scaffolds Erectors

HSE Report for Safety EvaluationHSE Report for Safety EvaluationLadders– Good quality of aluminum ladders are used as a means of access, Also regular inspection is being done and we ensure the ladders are suitably secured.

D-2. Scaffolds & Ladders

2. Approved Ladders used

1. Ladder Identification & Inspection

3. Not allowed as work platform

HSE Report for Safety EvaluationHSE Report for Safety EvaluationD. Field Safety

Facilities

D-3. Collapse

2. Approved Formwork Material

1. Scaffold erected with ties and bracing with adequate foundation

3. Approval from SAMSUNG & Formwork

Supplier (if required) Prior to work

Facilities

D-4. Mobile Plant and Equipment (Crane,

Rope, Chain)

2. Trained operators for each Mobile Plant

1. Register for All Mobile equipment is maintained for their 3rd party certificates, other required documents & Equipment

Conditions

3. Approval from SAMSUNG & Self Inspection

Facilities

D-6. Temporary Electricity

2. Suitable Warning Signs

1. Competent Electricians are deputed at site

3. DGs with Bund wall & Earthing

4. Fire Protection & Cable routing

Facilities

D-7. ARC / GAS Welding / Cutting

Flash back arrestor & Pressure Gauge

Competent Welders are deputed at site

Follow up of Hot Work Permit (SAMSUNG)

Secured Gas Cylinders

Facilities

D-8. Electrical Tools

Electrical Power Tools Management - Once we receive power tools, it is being inspected by us and then operators are given training . Also AMANA

inspection stickers are provided to tools. Finally the tools are being sent for SAMSUNG HSE approval and color code

Inspection of Tools Inspection Sticker for the evidence Training for the Operator

Facilities

D-9. Disposal of Waste & Housekeeping

Housekeeping- Everyday we do housekeeping before and at the end of work.

Signages

BEST PRACTICES

SeAH Pipe Mill Project, RAKIA,UAE

HSE Report for Safety EvaluationHSE Report for Safety EvaluationHAND INJURIES MODEL AND SAFETY TRAINING

HSE Report for Safety EvaluationHSE Report for Safety EvaluationEMERGENCY RESCU DRILL – 12 OCTOBER 2010

TOTAL RESPOSE TIME = 7 MINUTES

HSE Report for Safety EvaluationHSE Report for Safety EvaluationFIRE SAFETY AT THE PROJECTS

SMOKING ZONE

HSE Report for Safety EvaluationHSE Report for Safety EvaluationWHIPLASH ARRESTOR

TRANSPARENT WOOD CUTTING MACHINE GUARD

Note: Hand gloves should not be used while operating tools with abrasive wheel as it may cause entanglement.

PROTECTION FOR PROTRUDING REBARS

Environmental Safety

AMANA HSE CEREMONY

23rd July 2010

Mustafa

Surinder

Leela Ram

Prodip

4 CRITERIA TO WIN

AMANA HSE CEREMONY

23rd July 2010

BOOKLET DISDRIBUTION- Samsung (Hindi) and AMANA(Multi lingual) booklets are distributed among workers

THANK YOU

“Start Safe – Stay Safe”

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