PPRC piping presentation

PPRC PIPING PRESENTATION By VIRAJ ENGINEERING

CHARACTERISTICS PROPERTIES OF THE SYSTEMS:Tolerances of Operational pressure (safety factor = 1.5bar)

TEMP. SERVICE

LIFE PN 10 PN 16 PN 20

20 ºC 1 15.10 24.10 30.10

5 14.00 22.40 28.00

10 13.50 21.70 27.10

25 13.20 21.10 26.60

50 12.90 20.70 25.90

30 ºC 1 12.80 20.50 25.60

5 12.00 19.20 24.00

10 11.70 18.80 23.50

25 11.30 18.10 22.70

50 11.10 17.70 22.10

40 ºC 1 11.10 17.70 22.10

5 10.40 16.60 20.80

10 10.10 16.20 20.30

25 9.70 15.60 19.60

50 9.20 14.70 18.40

50 ºC 1 9.50 15.10 18.90

5 8.90 14.30 17.90

10 8.70 13.90 17.30

25 8.00 12.80 16.00

50 7.30 11.70 14.70

60 ºC 1 8.30 13.20 16.50

5 7.60 12.20 15.20

10 7.20 11.50 14.40

25 6.10 9.80 12.30

50 5.50 8.70 10.90

PIPE SERIES

NOMINAL PRESSURE

CHARACTERISTICS PROPERTIES OF THE SYSTEMS:Tolerances of Operational pressure (safety factor = 1.5bar)

TEMP. SERVICE

LIFE PN 10 PN 16 PN 20

65 ºC 1 7.50 11.90 14.90

5 6.70 10.80 13.50

10 6.20 10.00 12.60

25 5.30 8.50 10.70

50 4.90 7.20 9.70

70 ºC 1 6.70 10.70 13.30

5 6.00 9.60 12.00

10 5.30 8.50 10.70

25 4.50 7.30 8.10

30 4.40 7.00 8.80

50 4.30 6.60 8.50

75 ºC 1 6.20 9.90 12.30

5 5.30 8.60 10.70

10 4.60 8.60 9.30

25 3.70 6.10 7.50

80 ºC 1 8.70 10.90 11.80

5 4.30 6.90 8.70

10 3.90 6.30 7.90

15 3.70 5.90 7.30

85 ºC 1 4.90 7.90 9.80

5 3.90 6.30 7.90

10 2.90 4.90 6.10

90 ºC 1 4.30 6.90 8.60

5 3.30 5.40 6.60

POTABLE WATER (COLD)

POTABLE WATER HOT

1 BAR = 1 atm = 1 x 105N/m² = 1kg/cm² (14.22 p.s.i)

PIPE SERIES

NOMINAL PRESSURE

4 STEP SOCKET FUSION WELDING PROCESS

2 1

4 3

Mark Pipe To Required Socket Length

Cut Pipe To The Marking

Heat Pipe & Fitting To Specified Time Simultaneously

Remove Pipe & Fitting Simultaneously After Achieving The Heating Time

& Insert Pipe in To Socket of Fitting

Supports Span Intervals PPR vis-à-vis S.S.

S.S. PPR-C

PIPE SIZE WATER SERVICE PIPE SIZE TEMPERATURE

Inch/MM Inch/MM Inch/MM

N.B. O.D. B 31.1 B 31.3 B 31.9 O.D. 200C 400C 600C 800C

1/2" 0.84 6 6 7 1/2" 2.13 2.00 1.90 1.58

15 21.3 1.8 1.8 2.1 20 0.65 0.61 0.58 0.48

3/4" 1.05 7 7 8 3/4" 2.46 2.30 2.17 1.84

20 26.7 2.1 2.1 2.4 25 0.75 0.70 0.66 0.56

1" 1.315 7 7 9 1" 2.96 2.83 2.63 2.30

25 33.7 2.1 2.1 2.7 32 0.90 0.86 0.80 0.70

1 1/2" 1.9 7 7 12 1 1/2" 4.10 3.78 3.45 2.96

40 48.3 2.1 2.1 3.7 50 1.25 1.15 1.05 0.90

2" 2.375 10 10 13 2" 4.59 4.27 3.94 3.45

50 60.3 3.1 3.1 4 63 1.40 1.30 1.20 1.05

Polypropelene Random Copolymer Pipes & Fittings

INSTALLATION OF POLYMER PIPES

Protruded metal on

the periphery Prevents

Circular Displacement while the Slots made on the length of insert prevents Linear Displacement while the fitting is Over tightened

by plumber.

PLUMBING CONCERNS

PPR Metal Threaded Fittings

Does the Metal Inserts Slips, rotates if being Over Tightened By Technician???

PLUMBING CONCERNS

Alterations / Extensions in concealed Piping in PPR is not possible ?

Fusion Welding M/C is designed Taper in shape and Portable in Handling to Reach to the Repair Work Area Conveniently

PIPE SUPPORTS

Proper Supports throught Ducts are very Nessessary

Dos & Don’ts FIXING PIPE SUPPORTS

Dos & Don’ts UNIONS & THEIR USAGE

UNION PARTS WITH METAL SCREW & SPIGOT

METAL BODY UNION ASSEMBLY TO AVOID THREAD SLLEPING IN PLASTIC BODY UNIONS

Only when the length of pipe exceeds 5 meteres, it is absolutely

recommended to use expansion pipe segment.

A „U‟ loop as shown in the fig. should be made to adjust the Linear

Expansion.

OR if the space doesn‟t permit an OFFSET can be made to

Compensate Linear Expansion

Dos & Don’t’s PLUMBING CONCERNS

Dos & Don’t’s - Stub End & Union Always try to use Stub End in place of Union if possible

Stub Ends allow FLEXIBILITY With Higher Joint RELIABILITY than UNIONS while Facilitates Easy, Convenient INSTALLATION & MAINTENANCE

Random Co-polymer means random array of organic structure in Co-polymer family resulting in Higher Physical Properties

as compared to Block Co-polymer Or Homopolymer.

Random Co-polymer has High Viscocity giving Lower MFI

resultinging in Extreme Temperature Resistance

and also HighPressure and High Impact Resistance

PP-R thus derived is Called as……………..

“Polypropylene Random Co-polymer” (PPR-C)

Polypropylene PP

Co-polymer PP-C

Homopolymer PPH

Block- copolymer

PPB-C

Random Copolymer

PPR-C

END USER‟s NEEDS OF IDEAL PLUMBING

END USER ’s NEEDS

OF

IDEAL PLUMBING

SAFE & HYGENIC

WATER SUPPLY

LEAK PROOF

JOINERY

COST

EFFECTIVE

LONG

SERVICE LIFE

UNIQUE TRIPLE LAYER PLUMBING SYSTEM

The Outer Layer is UV Stabilized PPR-C Layer for External Applications.

The Middle Layer is Plain PPR-C Layer.

The Inside Layer is Anti Microbial PPR-C Layer to prevent breeding of

Microbes in Stagnant Water.

BENEFITS TO “SITE ENGINEERS” LESS PRONE TO THEFT AS LESS RECOVERABLE VALUE

CHOICE AS PER PRESSURE RATINGS PIPES AVAILABLE IN

PN10 “COLD” WATER

PN16 “HOT & COLD” WATER

PN20 “SOLAR/CENTRAL HEATING” SYSTEMS/ ACIDS @ TEMP AS PER SERVICE LIFE CHART.

FITTINGS IN PN25 TO ADOPT WITH ALL PIPES

LIGHT WEIGHT “EASE OF TRANSPORATATION” ESPECIALLY IN HIGHRISE BUILDING PROJECTS

BSP THREADED FITTINGS ALL TRANSITION FITTINGS ARE DEZINCIFIED

BRASS BSP THREADED TO ACCOMMODATE

LOCAL VALVES/TAPS ETC.

OMISSION OF CONSUMABLES WITH

FUSION WELDING M/C

ONLY FUSION WELDING MACHINE WITH 240 V & 5 AMP POWER CONNECTION IS

SUFFICIENT

Polypropelene Random Copolymer Pipes & Fittings

BENEFITS TO “CONTRACTORS”

EASE OF WELDING GIVES “QUICKER & HASSLE FREE”

INSTALLATION

SPEEDY JOINTING SAVING ON LABOUR COST

CORROSION FREE SAVING ON ANTI-CORROSIVE

TREATMENT

POOR THERMAL CONDUCTIVITY SAVING ON INSULATION FOR HOT WATER PIPING IN TOILETS

FUSION WELDING JOINERY “SINGLE TOOL OPERATION”

Polypropelene Random Copolymer Pipes & Fittings

BENEFITS TO ARCHITECTS/CONSULTANTS AND OWNERS

50 YERS SERVICE LIFE AT 70 DEG C. AT 10 BAR PRESSURE (ACCORDING TO DIN 2000)

BURSTING PRESSURE OF 106 BARS

AT 30 DEG C. FOR PN 20 PIPES

HIGH MODULUS OF ELASTICITY ENHANCES RUPTURE RESISTANCE AND GIVES SLOW PROPOGATION TO CRACK GROWTH

BEING THERMOPLASTIC MATERIAL – NO RESSONANCE

MINIMISES WATER HAMMERING EFFECT

POOR THERMAL CONDUCTIVITY ELEMINATION OF INSULATION IN CONCEALED PIPING

INERT TO ACIDS & IMURITIES IN WATER

MAKES A CARCINOGENIC FREE SYSTEM

Is it Compatible with Local Metal Fittings & Valves ???

PLUMBING CONCERNS

Integrates Well With Local Piping System (BS 6920),

BSP Threads

PLUMBING CONCERNS

Is it easy to maintain Exact Right Angle of the Fittings with Pipe while Welding ?

Yes its very easy by

using the Reference Coloured Line on the Pipe and the Right Angle Markings on the Fittings periphery

COMPHRENSIVE PRODUCT RANGE

From 20 mm To 160 mm Wide range of Pipes Monolayer Pipes Triple Layer Pipes FRPP Pipes

•HOT & COLD potable water Piping For Residential & Commercial Buldings •Industrial Piping Network for transportation of Aggressive •Fluids like Chemicals, Acids, Alkalis & All Solvents. •Sewage Treatment Plants Piping / Effluent Treatment Plants Piping •Reverse Osmosis Plants / Mineral Water Bottling Plants •Liquid Foods Transportation •Chilled Water Piping •Compressed Air Supply Piping •Swimming Pools Piping •Piping for Pharmaceutical Industries / Textile / Chemical / Sugar / Paper Pulp Industries etc

APPLICATIONS

Polypropelene Random Copolymer Pipes & Fittings

10 PROMINENT REASONS TO INSTALL PPRC PIPES

IN SHORT

LEAKAGE

CORROSION

SCALING

CLOGGING

MAINTENANCE

THERMAL CONDUCTIVITY

FRICTIONAL RESISTANCE

HAMMERING EFFECT

COST IN INSTALLATION

LONG SERVICE LIFE OF MORE THAN 50 YEARS

NO L OW

CONTACT DETAILS

For any Techno commercial Inputs for Installations of PPRC:

Please contact -

M/s VIRAJ ENGINEERING

9987557248