Reliable TMT Bar

Leader In Quality Reliable TMT

The Chief Engineer-Cum-Engineer Member, BDA, Bhubaneswar ,Odisha The Executive Engineer Division No-I/II//III Assistant Executive Engineers ,BDA BhubaneswarAssistant Engineers ,BDA BhubaneswarJunior Engineers ,BDA Bhubaneswar& All Engineers

Reliable Group Welcomes

Leader In Quality Reliable TMT

Reliable Group

Reliable Group is based out of Rourkela for last two decades and are active into diversified Businesses. At present the group concern are generating employment for around 1500 skilled and unskilled people, while catering to needs of the people and the environment at large. The present group turnover is 1000 Crores (2012-2013).

CSR and Environmental activities undertaken by us. We have planted more than 50000 trees in the area since our inception. We also provide free medical facilities to the surrounding local village We sponsor Blind School activities in the area.

Leader In Quality Reliable TMT

Leader In Quality Reliable TMT

Authorised dealer and Memorandum of Understanding holder with SAIL, Turnover of 100 crores One of largest selling dealer of SAIL in Odisha Best dealer awards winner. Deal in all products of SAIL. Products i.e. HR Plates/ Coil ,G.P. & G.C. Sheet, Chequered Plates, P.M. Plates & Cold

Rolled Coil Sheet, Round Bars Square Bars etc. Cutting/ straightening and packing service available from .03MM to 20MM CR/HR. Heat treatment for anealing of CR

Reliable Udyog Private Limited :-

Leader In Quality Reliable TMT

It is an engineering & infrastructure division dealing in all type of turnkey project of Fabrication, Mechanical, Electrical & Civil jobs and have completed various projects under following principals:

SMS Demag, Germany TATA Projects SAIL, RSP, Rourkela Wichmann GmbH Turnkey Implementation of TMT Rolling Mill at Jagdishpur for SAIL Turnkey Implementation of Crash Barrier unit for SAIL Civil Work at Mandira Dam Calcining Plant at Rourkela BOF & Caster at RSP Turnkey Designing of 250 TPH Raw Material Handling system for M.E.L

Nagpur (Unit of SAIL)

Reliable Hi-Tech Infrastructure Private Limited

Leader In Quality Reliable TMT

This unit was set up in the year 2000 in Rourkela. An authorized dealer of Maruti Suzuki vehicles. Its also set up a branch in the city of Jamshedpur (Tatanagar) Branches in Sundargarh , Keonjhar, Jharsuguda . Unit has been awarded as an Platinum band Dealership Apart from various other awards for sales, services & spares Unit monthly sale 200 Cars.

Orbit Motors Private Limited

Leader In Quality Reliable TMT

Dua Motors

The company was set up in the year 1985. It is one of the leading authorized dealers of Hero Motorcycles & Scooters. It has served several customers for over 26 years. It has to its credit numerous awards for excellence in sales and service. In the recent years the company has also ventured into product sales activities for industrial

plants with Metso Minerals, Siemens Switch Gear & Emerson Network Power. Unit monthly sale 1200 Motorcycles & Scooters  Unit have 3 Service centre in Rourkela to serve best service. Its also set up a branch in the city of Jamshedpur (Tatanagar)

Leader In Quality Reliable TMT

Reliable Sponge Private Limited (Unit-I)

Sponge Iron Unit based at Bonai ,Dist- Sundargarh. Established in 2004 Installed capacity of 200 TPD Sponge Iron. Production capacity 72000 TPA.

Leader In Quality Reliable TMT

Our Unit is situated at industrial estate Kalunga, Rourkela This is an ISO 9001:2008 certified Company. Our License from Thermex to use the “Thermex Quenching System and Technology

M/S Heenings Dorfer Stahl Technology". The most advanced and latest technology in our new generation, High-strength ribbed bar. The Annual production capacity is 72,000 TPA. For TMT Bars & 72,000 for Structural

Steel, 72,000 TPA Sponge Iron Turn over is 500 Crores. Steel Authority of India has appointed us since 2010 as an authorised conversion

partner for TMT Bars and Structural Steels. 400 Satisfied Dealer in Odisha

Reliable Sponge Private Limited (Unit-II)

Leader In Quality Reliable TMT

TMT Thermo Mechanical Treatment

Process Thermo mechanical Steel Manufacturing process

TMT

Leader In Quality Reliable TMT

is a revolutionary technology implemented by leading steel producers around the globe for the manufacture of high quality TMT bars. It produces steel of higher strength, ductility, weld ability, bonding and bend ability, with the additional advantages of being ant-corrosive, earthquake & heat resistant. These properties make TMT bars manufactured through the TH process, the ideal and ultimate choice of both small and large project consultants, architects, structural engineers and builders.Reliable Sponge Pvt. Ltd. is amongst the few steel plants to adopt the highly acclaimed, cutting-edge German technology- Thermex R, which is also used by Durgapur, Bhilai steel plants of SAIL.

Leader In Quality Reliable TMT

•Only rapid water quenching processGuarantees consistent properties over the entire barSophisticated hi-tech cooling processTransforms peripheral zone of the steel to a martensite structure i.e. Bar becomes hard from outside but flexible from inside

Thermex – Quenching & Self Tempering Process (QST)

Leader In Quality Reliable TMT

Thermex Video Clip

Leader In Quality Reliable TMT

Advantages Higher resistance from Rust and fire. Higher flexibility Strong bendablity Better Weldablity Strong endurance against earthquake Size 6 to 32 MM (FE500,500D,CRS) Up to 20% saving in steel consumption

Thermex Advantages

Leader In Quality Reliable TMT

Quality Control

When you choose Reliable TMT Bars, you are assured of a product that gives your building or construction project unmatched strength for a lifetime, because at Reliable TMT, we adhere to strict quality standards. Reliable TMT Bars undergoes a stringent Quality Control regimen before it is pronounced fit for the market. Quality is assessed and ensured at every step of the manufacturing process, with raw material subjected to in depth inspection and dimensional tolerances ascertained.It is owing to our elaborate Quality Control procedures that our product meets ISI standards IS: 1786 and also an ISO 9001:2008 Certified Company.

Leader In Quality Reliable TMT

Raw Materials(Billets)

Chemical & Physical

TestFollow Procedure Control of Non Conforming Products

Store in raw Material yard

Cut to Sizes as per Requirements

Heat wise Feeding into Reheating Furnace

Manufacturing Flow Chart

Leader In Quality Reliable TMT

Rolling – Roughing Mill, Intermediate & Finishing Mill

QST Applied ,Thermex Technology

Check Physical,

Mechanical & Wt. of

Products

Rejected

Plain Rack Type Cooling Bed

Cutting to Required length

Leader In Quality Reliable TMT

Universal Testing Machine

Check Physical,

Mechanical & Wt. of

ProductsRejected

Finished Goods Yard

Leader In Quality Reliable TMT

Standard Quality Control Plan

o3 Retired Quality Control Officers of SAIL are appointed as Quality advisors. oRITES Inspection agent is permanently stationed to ensure quality check

oVisual inspection & dimension Check1pcs sample per 10 MT

Leader In Quality Reliable TMT

Leader In Quality Reliable TMT

Leader In Quality Reliable TMT

Leader In Quality Reliable TMT

Mechanical TestSizeLengthBend Rising Piping RoughCrack

Chemical TestCarbon ManganeseSulphurPhosphorousSiliconCarbon Equivalent (CE)

Row Material Testing

Leader In Quality Reliable TMT

Offline Raw Material Testing Facility Video Clip

Leader In Quality Reliable TMT

Online Raw Material Testing Facility Video Clip

Leader In Quality Reliable TMT

Our Manufacturing Unit

Video Clip

Leader In Quality Reliable TMT

Mechanical Test(Universal Testing Machine)Tensile TestBend TestRe-Bend test

Finished Material Testing

Leader In Quality Reliable TMT

UTM Machine Video Clip

Leader In Quality Reliable TMT

Chemical Test(Spectrometer Procurement from Germen )Carbon ManganeseSulphur PhosphorousSiliconCarbon Equivalent (CE)

Ring Test (with Nital ) Rib Test ( With Carbon Paper)

Finished Material Testing

Leader In Quality Reliable TMT

Spectrometer Video Clip

Leader In Quality Reliable TMT

CNC-RIB-Bonding strength high . dip, degree, thickness. 100 MM

CNC Machine (Made from German )

Leader In Quality Reliable TMT

Leader In Quality Reliable TMT

Grades Yield (min.Mpa) UTS(min.Mpa) Elangation (min%)

  BISReliabl

e BISReliabl

e BIS Reliable

Fe-415 415 450 485 560 14.5 24

Fe-500 500 530 545 640 12.5 18

Fe-500D 500D 520  565 630  16.0  20 

Specific Weight BIS Standred Reliable TMT

Gm/mtrTolerance Tolerance

Saving by weight gram/mtr. gram/mtr.

Min. Max. Min. Max.

8 395 367 423 367 395 7%10 617 574 660 574 617 7%12 888 844 932 844 888 5%16 1580 1500 1659 1500 1580 5%20 2470 2396 2544 2396 2470 3%25 3850 3735 3965 3735 3850 3%28 4830 4685 4975 4685 4830 3%32 6310 6120 6499 6120 6310 3%

Leader In Quality Reliable TMT

Chemical Properties

Fe-415 Fe-500 Fe-500D

Carbon (C) 0.25 % Max. 0.25 % Max. 0.23 % Max.

Sulphur (S) 0.055 % Max. 0.050 % Max. 0.040 % Max.

Phosphorous (P) 0.055 % Max. 0.050 %Max. 0.040 %Max.

S + P 0.105%Max. 0.90 % Max. 0.75 % Max.

Leader In Quality Reliable TMT

Reliable Compression Chart of TMT FE 500 & FE 500 D

Mechanical Properties

property I S I I S I

  Fe-500 Fe-500DProof Stress 500 N/mm2 500 N/mm2

Tensile Strength 545 N/mm2 565 N/mm2

Elongation 12.00 % Min. 16.00%

Total Elongation   5.00%

Chemical Propertiesconstituent I S I I S I

Fe-500 Fe-500DCarbon (C) 0.30 % Max. 0.25 % Max.Sulphur (S) 0.055 % Max. 0.040 % Max.

Phosphorous (P) 0.055 % Max. 0.040 %Max.Silicon(Si) 0.40% Max. 0.40 % Max.

Manganese(Mn) 0.40 % Min. 0.60 % Min.S + P 0.105%Max. 0.075 % Max.

Re-Bend TestPurticulers FE 500 FE 500D

8mm-20mm 4D 3D

20mm-32mm 5D 4D

Bend TestPurticulers FE 500 FE 500 D

8mm To 10mm 5D 4D12mm To 32mm 7D 6D

Leader In Quality Reliable TMT

Leader In Quality Reliable TMT

ISO 9001:2008 & ISI 1786:2008 Certificate

Leader In Quality Reliable TMT

Satisfied Clients NALCO NTPC NSIC Power Grid Madras Power SAIL Bokaro steel Plant. Tata Project Limited. MCL Hindustan Shipyard Limited. HAL Larsen & Toubro Limited. DRDA BHEL Indian Oil Tankar Limited

Reliable Sponge Private Limited (Unit-II)

Leader In Quality Reliable TMT

Satisfied Clients Jindal Steel & Power Limited. OCL India Limited. Essar Projects Monnet Ispat & Energy Limited Bhushan Steel Limited. Ind Bharat Utkal Energy Limited Aditya Aluminum Hindalco Industries Limited Utkal Alumina

Reliable Sponge Private Limited (Unit-II)

Leader In Quality Reliable TMT

Satisfaction Letter From L& T Limited & Tata Steel Limited

Leader In Quality Reliable TMT

Satisfaction Letter From SAIL

Leader In Quality Reliable TMTLOI For Conversion of TMT by SAIL

Leader In Quality Reliable TMTLOI For Conversion of Structural Steel by SAIL

Leader In Quality Reliable TMT

NINL Delivery Order

Leader In Quality Reliable TMTDRDA Jharsuguda,Khurda Approval

Leader In Quality Reliable TMTDRDA Mayurbhanj,Cuttack Approval

Leader In Quality Reliable TMT

(R,D& Q) , Bhubaneswar Approval & Test Report

Leader In Quality Reliable TMTDRDA Sundargarh Approval

Leader In Quality Reliable TMTNIT, Rourkela Test Report

Leader In Quality Reliable TMTHAL & BHEL Approvals

Leader In Quality Reliable TMTHSL Approvals

Leader In Quality Reliable TMTMCL & Nalco Order

Leader In Quality Reliable TMTNTPC Order & PGCIL Approvals

Leader In Quality Reliable TMT

Approved in State & Central Govt.

Leader In Quality Reliable TMT

Few of Our Esteemed Clients

Leader In Quality Reliable TMT

India is 4th largest steel producer in world:- 1. China - 797 Million MT2. Japan - 110.57 Million MT3. US - 87 Million MT 4. India - 81.2 Million MT5. Russia - 69.4 Million MT

Consumption:- In India Steel was decontrolled in 1991-1992. Prior to decontrolisation Punjab Mandi gobindgarh was the Mfg Hub. In 2012 Per capita steel consumption was 215 kg - world,460 kg- china, 55kg –

India. Emerging of the rural market for steel currently coming around 10 kg per annum

buoyend by project like BHARAT NIRMAN,PRDHAN MANTRI GRAM SADAK YOJANA ,RAJIV GANDHI AWAS YOJANA among others.

STEEL PRODUCTION IN WORLD

Leader In Quality Reliable TMT

• Production of finished steel long products 60 % produced by MSME(Micro small and medium Enterprises ) Industries in India

TMT PRODUCTION IN INDIA

Large producers [SAIL(Bhilai/

Durgapur),TATA,JINDAL,RINL]

MSME Industries0%

10%

20%

30%

40%

50%

60%

70%

Production of Finished Steel Long Products

Production of Finished Steel Long Products

Leader In Quality Reliable TMT

Production of construction steel bars India : appx. 21.5 million tonnes per annum. China : appx. 45 million tonnes per annum.

Consumption in India East Zone – 2.5 million West Zone – 6.5 Million South Zone -6 Million North Zone – 4.5 Million Export - 2 Million

Thermex production of TMT Bars in India is 6 Million Tonnes including SAIL Durgapur & Bhilai

Figures

Leader In Quality Reliable TMT

• Cost Benefits • Availability• Network• Quick Service Facility• 6 MM TMT/Flat/Round• Major State & Central Govt. Approvals• Strict Quality Control Measures • Manufacturing TMT Bars & Structural Steel For SAIL• Tie up with Nilachal Ispat Nigam Limited for Billet • Supplied 280MT to Madras Power Project, Tuticorin• German Technology

Why Reliable

Leader In Quality Reliable TMT

• Our unit is authorised by SAIL to act an conversion agent for TMT Bars & Structural Steel

• We regularly supply material for SAIL Modernization• We are also implanting a TMT Bars Rolling Mill For SAIL at Amethi• We have already completed our supply on time in various project of State & Central

Govt. (i.e. MCL, NALCO,DRDA,BHEL, HAL, HSL NTPC, South Eastern Railway etc and many more )

• Quality Certified (ISO 9001:2008,ISI 1786:2008 )

Why Approval

Leader In Quality Reliable TMT

For more information about Reliable TMT Bars please visit our website– www.reliable-india.com

Leader In Quality Reliable TMT

Advertisement in OTV , Kanak TV channels at 9

PM News

Leader In Quality Reliable TMT

Reliable Group

For more information about Reliable TMT Bars please visit our website– www.reliable-india.com

Thanking You