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FASyS: Personalised and Proactive Health and Safety for Aging Workforces in the Future Sensing Enterprise Working Environments Dr Oscar Lazaro – Innovalia Association
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© SMEs in the Future Internet (FI) Task Force - 2012
FASyS: Personalised and Proactive Health and Safety for Aging Workforces in the Future Sensing Enterprise Working
Environments
FInES Workshop on Sensing Enterprise Brussels, 12 October 2012
Dr Oscar Lazaro – Innovalia Association
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Agenda
The FASyS Experience.
Lessons Learned.
© SMEs in the Future Internet (FI) Task Force - 2012
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THE FASYS EXPERIENCE DEPLOYMENT OF INTEGRATED AND PERSONALISED RISK MANAGEMENT SOLUTIONS IN A SENSING ENTERPRISE
© SMEs in the Future Internet (FI) Task Force - 2012
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Background
FASyS – the Spanish acronym for Absolutely Safe and Healthy Factory
FASyS is a 40 month duration project, started in September 2009 with a budget of 23.3 M€.
FASyS involves 13 companies and 11 research centres and universities.
FASyS aims at improving business competitiveness in “human-centric” manufacturing processes through new levels of industrial safety and workplace comfort facilitated by a strong Sensing Enterprise Foundation.
© SMEs in the Future Internet (FI) Task Force - 2012
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The FASyS concept back in 2009
© SMEs in the Future Internet (FI) Task Force - 2012
The knowledge worker and human-centric manufacturing are pillars of advanced
European production models.
.. And manufacturing environments are becoming
•Highly dynamic.
•With more sophisticated products & technologies.
•With a greater variability in the production and with dwindling series.
... But
• Workforce is aging fast.
• Human error is the source of 90% of
accidents and incidents in industry.
• The impact of error on workers is
more severe.
.. Technology & prevention models lack the
right scope to protect the worker as an
strategic asset.
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The Business Challenge
IoT & Sensing Enterprise could be instrumental to achieve the right balance
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The FASyS concept back in 2009
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Personal health and safety
related useful information
provision for earlier awareness,
more complete diagnosis
analysis, integrated assessment,
and more effective treatment.
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The FASyS concept back in 2009
© SMEs in the Future Internet (FI) Task Force - 2012
Real time information is
•highly available
•user-friendly managed
•securely accessed
.. for better prevention as well as reaction
Health and safety monitoring
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The FASyS concept back in 2009
© SMEs in the Future Internet (FI) Task Force - 2012
… enabling the deployed actuators de/activation,
computer aided actions, preventive therapy flow
customization, training launching, monitoring
intensification, etc.
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The Operational Challenge
There is a need for continuous, proactive, absolute management of security
and health – “factory worker first”.
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The Operational Challenge
Can well-known and emerging hazards be completely managed in an integrated, proactive and continuous manner?
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The Operational Challenge
© SMEs in the Future Internet (FI) Task Force - 2012
Ad
vance
d C
om
mm
un
ication
M
anage
me
nt
Acquisition
Location Sensors
Artificial Vision Systems
Sensorised Textiles
Sensorised Machine Tools
Environmental Sensors
Communication
Short-range hybrid sensor networks
Heterogeneous communication
networks
1
Inte
grat
ed
Str
ate
gie
s fo
r R
isk
Pre
ven
tio
n
Risk Management
RR
Personal Health Services
Proactive Risk Management &
Visualisation
Risk Analysis & Identificacion
Decision Support Systems
Tools for Risk Prediction
(Simulation)
DeDe
3
Inte
lige
nt
FASy
S Se
rvic
e
Man
age
me
nt
ºº
2
Risk Characterisation Information Management
Work environment monitoring
Machine Tool Monitoring
Worker activity monitoring
Location services
Health Monitoring
Higine
Ergonomics & Psico-Sociology
Security
Risk A
ctuatio
n Syste
ms
4
Risk Information & Training
Advanced Human Machine Interfaces
Machine Tool – Active Security
Training Systems
Risk modelling
2
Risk Actuation Systems
4
Sensing Enterprise
1
Integrated Strategies for Risk
Prevention
3
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FASyS – A “caring” manufacturing enterprise
© SMEs in the Future Internet (FI) Task Force - 2012
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LESSONS LEARNED
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Testing sites – Large Enterprises & SMEs
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Testing sites – Large Enterprises & SMEs
© SMEs in the Future Internet (FI) Task Force - 2012
AN
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SIS
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AC
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Technologies & Paltforms involved in the Test-Site
Future Internet Networking
Semantic Sensor Networks.
Vision Systems.
Smart Object
Active Machine Tool Control
CEP
Virtualisation & Cloud Computing
Knowledge Management.
Business Process Modelling
Service Composition and Orchestration.
Augmented Reality.
eLearnig platforms.
© SMEs in the Future Internet (FI) Task Force - 2012
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Testing sites – Large Enterprises & SMEs
Configuration & Set-up
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Testing sites – Large Enterprises & SMEs
Operation & Adaptation
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Testing sites – Large Enterprises & SMEs
Scenarios
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Testing sites – Large Enterprises & SMEs
Scenarios
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Testing sites – Large Enterprises & SMEs
Scenarios
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Testing sites – Large Enterprises & SMEs
Scenarios
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Testing sites – Large Enterprises & SMEs
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AC
TIO
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Testing sites – Large Enterprises & SMEs
Communication System Deployment
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Testing sites – Large Enterprises & SMEs
AR – Ergonomic Modelling & Monitoring
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Testing sites – Large Enterprises & SMEs
Real-world and Virtual World Simulation – Ergonomic
Modelling
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Testing sites – Large Enterprises & SMEs
Ergonomic monitoring
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Testing sites – Large Enterprises & SMEs
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SIS
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Contextualised Risk Actuation
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Monitoring & Control
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Proactive H&R Monitoring – Man in the loop
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Testing sites – Big Data Analysis
© SMEs in the Future Internet (FI) Task Force - 2012
Parameters-
signs-sympton
selection
Automatic process
filtering. Autofocus.
Meticulous filters
Source ICD-10: 12.428 injuries, 330 symptoms… “leading and lagging indicators analysis”
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Conclusions
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Lessons Learned
Technical
Data reliability. Sensor data + acquisition method description.
Data openness. Data is both open and close based on trusted networks and usage context.
Data stream scalability. Data processing should be flexible and distributed.
Reasoning resilience. Resilience to data unavailability, ambiguity, imprecision and error for real system deployment.
Linked knowledge. Knowledge searches for smart objects.
Smart object autonomy. Smart object exhibit “glocal” intelligence.
Smart object morphing. Smart objects may serve purposes beyond those that they were intended for.
Messaging performance. Secure QoS-aware service messaging.
© SMEs in the Future Internet (FI) Task Force - 2012
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Lessons Learned
Economic
Business impact assessment methods should focus on effect quantification not technology.
Traditional business processes were initially revisited to exploit sensing enterprise solutions.
New business models could not be pushed. At latter stages new business opportunities naturally emerged from the adoption of new business processes.
Non-technical
Legal framework analysis focused on governance, accountability and liability.
Social framework focused on privacy empowerment and transparency vs. vigilance and scrutiny.
© SMEs in the Future Internet (FI) Task Force - 2012
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Lessons Learned – Knowledge dynamics and intelligence
Knowledge should not be an static asset to be searched or found.
Searching for knowledge is a painful and slow experience. Less value
Knowledge is the sensing enterprise “protein”. The enterprise genome.
Knowledge “proteins” in traditional and “new coded” forms must actively attach and modify the behaviour of relevant enterprise objects – smart objects.
Knowledge in continuous and fit motion through the enterprise torrent equals to increased business value generation.
© SMEs in the Future Internet (FI) Task Force - 2012
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with
ou
t w
ritt
en
co
nse
nt
of C
om
va
nta
ge
Co
nso
rtiu
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Acknowledgements
FASyS – Absolutely Safe & Healthy Factory http://www.fasys.es/en/index.php
ComVantage – Collaborative Manufacturing Network for Competitive Advantage http://www.comvantage.eu/
SMEs in the Future Internet Task Force http://www.fines-cluster.eu/fines/jm/FInES-Task-Forces/smes-in-the-future-internet-task-force.html
© SMEs in the Future Internet (FI) Task Force - 2012
Th
is d
ocu
me
nt
is th
e p
rop
ert
y o
f C
om
Va
nta
ge
pro
ject
an
d m
ay n
ot
be
co
pie
d o
r co
mm
un
ica
ted
with
ou
t w
ritt
en
co
nse
nt
of C
om
va
nta
ge
Co
nso
rtiu
m
Questions
Thank you
Dr Oscar Lazaro
olazaro@innovalia.org
www.innovalia.org
© SMEs in the Future Internet (FI) Task Force - 2012
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