21. Warning/CautionLabelLocations C:DRIVERMOoULEDANGER DANGER
EXPLOSIVE/FLAMMABLE CONTACTWITH ACID,WATEROR HEAVYMETALSSUCH AS
COPPER,LEADORMERCURYMAY PRODUCEHARMFUL AND IRRITATINGGASESOR
EXPLOSIVECOMPOUNDS. STORAGETEMPERATURESMUST NOT EXCEED2OO"F
{l(x}"CI,FORPROPERHANDLING,STORAGEAND DISPOS. AL PROCEDURESREFEi TO
SERVICEMANUAI- SRSSUP- PLEMENT. POTSON
CONTAINSPOISONOUSSOOIUMAZIDEAND POTASSIUM NITBATE. FIRSTAID: IF
CONTENTSARESWALLOWED,INDUCEVOMMNG, FOR EYECOI{TACT.FLUSIJEYESw|TH
WATERFOR15MINUIES. IFGASES(FROMACIOORWATERCONTACI) AREINHAI.ED,
SEEKFRESHAIR.IN EVERYCASE,GETPROMPTMEDICAL ATTENNON.
KEEPOUTOFREACHOFCHILDREN. A: CABLEREELCAUTIONA REFERTO
SERVICEMANUAL FORDETAILEDINSTRUC. noNs. {cont'd) 1-21 a:
DRIVERMODUTIWARNING WARNING THE AIRBAGINFLATORIS EXPLOSIVEAND, IF
ACCIDEN. TALLYDEPLOYED,CANSERIOUSLYHURTORKILLYOU. . DO
NOTUSEELECTRICALTESTEOUIPMENTORPROB' INGDEVICES,
THEYCANCAUSEACCIDENTALDEPLOYMENT. o NO SEnVICEABLEPARTSlNSlOE.DO
NOT OISASSEM' 8tE. . PLACEAIBBAGUPRIGHTWHENREMOVED. . FOIIOW
SERVICEMANUAL INSTRUC'TIONSCAREFULLY.
22. Warning/CautionLabelLocations (cont'dl ' Exc6mCANADACX E:
SRSINFORMATION:U.S.modol {96,9? mod.l) cAunoN TOAVOIDSERIOUSINJURY:
. FORMAXIMUM SAFEWPROTECNONIN ALLTYPESOF CMSHES. YOU MUST
ALWAYSWEARYOUBSAFETY BELT. . DO
NOTINSTALLREARWARD-FACINGCHILDSEATSIN ANY
FRONTPASSENGERSEATPOSITION. . DO NOTSIT ORLEANUNNECESSARILYCLOSETO
THE ANBAG. . DO NOI PLACEANY OBJECTSOVEn THE AIRBAGOR
BETWEENTHEAIRBAGANOYOURSELF. . SEETHEOWNER'SMANUAL
FORFURTHERINFORMA. TIONAND EXPLANATIONS. .
THESRSMUSTBEINSPECTEDTENYEARSAFTEN|l |s INSTALLED. .
TTIEDATEOFINSTALLATIONIS SIIOWN OFTHEDRIV. ER'SDOORJAMB, E =-+: ) F
W ( o.E l----_l D: DRIVERINFORMATION:CANADAMODEI- 4!8q{Gt
ALwAYsWEARyouR SEATBELT . THISCARIS EOUIPPEDWITHA DRIVERAIRBAGAND A
FRONTSEATPASSENGERAIFBAGTAS A SUPPLEMEN- TALRESTRAINTSYSTEMISRSI. .
ITIS DESIGNEDTOSUPPLEMENTTHESEATBELT. U.S.mod.l 198modell WASNING
DEATHORSERIOUSINJURYCAN(rcCUR. . CHILDREN12 AND UNDERCAN BE
KII-LEDBY THE AIRBAG. . THEBACKSEATlS THESAFESTPLACEFOBCHILDREN. .
NEVERPUT A REAR.FACINGCHILDSEATIN TIIE FRONT. . SITAS FARBACKAS
POSSIBLEFROMTHEAIRBAG. . ALWAYS USESEATBELTSAND CHILDRESTRAINIS. .
THESRSMUST BEINSPECTEDTENYEARSAFTER1TIS INSTALLED. .
THEOATEOFINSTALLANONIS SHOWNON THEDRIV. ER'SDOORJAMB. 1-22
23. F:ASSISTANTINFORMATIONTUS MOOEL{96,97 modell
AIRBAGSEEOTHERSIDE. U.S.model 198modell AIRBAGWARNING FLIPVISEROVER
G: STEERINGCOLUMNNOTICE NOTICE TO PREVENTSRS
DAMAGE,REMOVESTEERINGWHEEL BEFOREREMOVINGSTEERINGSHAFTCONNECTING
BOLT. H: MONITORCAUTION NONCE . NOSERVICEABLEPAFTSINSIDE. . REFERTO
SERVICEMANUAL FORDETAILEDINSTRUC. TtoNs. I:
FRONTSEATPASSENGERMODULEDANGER DANGER EXPLOSIVE/FLAMMABLE
CONTACTWITH ACID,WATEROR HEAVYMETALSSUCH AS COPPER,LEADOR
MERCURYMAY PRODUCEHARM. FUL AND IFRITATINGGASESOR EXPLOSIVECOM-
POUNDS.STOBAGETEMPERATURESMUST NOT EXCEED
2OO"FIlOO"CI.FORPROPERHANDLING.STORAGEAND DISPOSALPROCEDURESREFERTO
SERVICEMANUAL, SRSSUPPLEMENT. POTSON
CONTAINSPOISONOUSSODIUMAZIDEANO POTASSIUM NITRATE. FIRSTAID
IFCONTENTSARESWALLOWED,INDUCEVOMITING.FOR EYECONTACT,FLUSHEYESWITH
WATERFOR 15 MIN. UTES,IF GASESIFROMACIDOR WATERCONTACTIARE
INHALED,SEEKFRESHAIR IN EVERYCASE.GETPROMPT MEDICALATTEiITION.
KEEPOUTOFREACI{OFCHILDREN. WARNING THE AIBBAGINFLATORIS
EXPLOSIVEAND, IF ACCIDEN. TALLYOEPLOYED,CANSERIOUSLYHURTORKILLYOU.
o DO NOT USEEl-ECTRICALTESTEOUIPMENIOR PRO& INGDEVICES.
THEYCANCAUSEACCIDENTALDEPLOYMENT. . NO SERVICEABLEPARTSINSIDE.OO
NOT DISASSEM. BLE, . PLACEAIRBAGUPRIGHTWHENREMOVEO. .
FOLLOWSERVICEMANUAL INSTRUCNONSCAREFULLY. J: SRSWARNINGIHOODI
SUPPLEMENTAI-RESTRAINTSYSTEMISRSI THIS VEHICLEIS EOUIPPEDWITH
DNIVERAND FBONT SEATPASSENGERAIRBAGS*. ALL SRSELECTRICALWIRINGAND
CONNECTORSARE COLOREDYELLOW. TAMPERINGWITH,OISCONNECTINGOR
USINGELECTRI. CAL TESTEOUIPMENTON THE SRSWIRINGCAN MAKE THE
SYSTEMINOPERATIVEOR CAUSEACCIDENTALFIR. INGOFTHEINFLATOR. WARNING
THE AIRBAGINFLATORIS EXPLOSIVEANO. IF ACCIDEN- TALLYOEPI-OYED.CAN
SERIOUSLYHURTYOU. FOLLOW SERVICEMANUALINSTRUCTIONSCAREFULLY. '
Exc.etCANADACX f: PASSENGERAIRBAGCAUnON U.S.rnodol198mod.l) WARNING
CHILDRENCAN BE KILLEDOR INJURED8Y PASSENGER AIRBAG. THEBACKSEATIS
THESAFESTPLACEFORCHILDREN12 AND UNDER,MAKESUREALL
CHILDRNUSESEATBELTS ORCHILOSEATS. (cont'd) 1-23
24. Warning/CautionLabelLocations (cont'd) I 1-24
25. Under-hoodEmissionsControlLabel(19!16,1997modell
EmissionGroupldentification Example: tsFCOOUNI, USE'o'EO SOLUTION
VACUUMHOSEROUTINGDIAGRAM VEHICLEEMISSIONCONTROLINFORMATION
ENGlrlEFAM|LYvHNl6vJcrcrD.SB-ACEME{Tls90.F}q?O0 CIVIC
EvApoMtrvtFAMrryvHNroTTByMAc p:9 CATALYST rwcHo2s{2)sFl Hrr.n u
stcv'ctMAuArro' aDoflror{A,'N.oRMAro. ff-Tl
TUN!LPCODNOIIS:ENGIN!ATNOFMAIOPFMTINGTTM'EqA-U8!. I I|rf '
ALtACCESSoRTESTUq{EooFf,CooUNGFANoFf, TiANSMISSIONINNEUIML
N0ollrEFaDJUSTT,TENTSNE!DEo. oBD CERTtftED IOLESPEED TMNSMISSION
12"l I3TDC T! e+l rr_9.,.' THISVTHICLECONFORMSIO U.S.EPAANOSIAIE
OFCALIFO8NIAREGULAIIO1TSAPPLICAELETO1997
MOOELYEANNEI1MOTONVEHICIES. ililulIl CEBT]FICANON NtR1 IN.USE
NEA1FUTL 112 nE-N2 H0N0AMOTO8C0.,tTD. 50ST{50States}:
THISVEHICLECONFORMSTO U.S.EPAAND STATEOF C A L I F O R N I AR E G U
L A T I O N SA P P L I C A B L ET O 1 9 9 7
MODELYEARNEWMOTORVEHICLES. 49ST(49States/Fodoral):
THISVEHICLECONFORMSTO U.S.EPAREGULATIONS APPLICABLETO
1997MODELYEARNEWMOTORVEHI- CAL(Californis): THISVEHICLECONFORMSTO
U.S.EPAAND STATEOF C A L I F O R N I AR E G U L A T I O N SA P P L
I C A B L ET O 1 9 9 7 M O D E LY E A RN E WP A S S E N G E RC A R
SP R O V I D E D THATTHISVEHICLEIS ONLYINTRODUCEDINTOCOM.
MERCEFORSALEINTHESTATEOFCALIFORNIA. EngineandEvaporativeFamilies
EngineFamily: V H N1 . 6 V J G K G K Model Ysar T: 1996 V; 1997
Manufacturer HN:Honda Di3placomont Clsss V: Light
DutyVehicle/PassengerCar FuolSystsm and Numbsr of Valvo3 J:
ElectronicSequentialMultiponInjection (threeor
morevalvespercylinder) FuolTyp G:Gasoline Standard F;49or
50StatesTier1 K: 49 or 50StatesTier 1 1:CaliforniaTier 1 2:
CaliforniaTLEV 3: CaliforniaLEV 4:CaliforniaULEV ModetYsar T T T:
1996 | V : 1 9 9 7 ]Manutaqturer Catalyst E,F,G, H:ThreeWay
Catalyst OBD K- T:OBDEquipped Evaporative Family: HN:Honda Storage
System 1:Canister Canirtor Wolking Caprcity lgrEmsl
CanisterContigurstion A: PlasticHousing(ClosedBottom)
B:PlasticHousing{OpenEottom) FulSystem Y: FuelInjection Fuel Tank
M: Metal Standard A: CurrentEvap E:EnhancedEvap Wild Card V H N 1 0
7 7B Y M A C (cont'd) 1-25
26. Under-hoodEmissionsControlLabel(1998modell (cont'd)
EmissionGroupldentification Example: 50ST{50States):
THISVEHICLECONFORMSTO U.S.EPAANDSTATEOF C A L I F O R N I AR E G U
L A T I O N SA P P T I C A B L ET O I 9 9 8
MODELYEARNEWMOTORVEHICLES. 49ST(49States/Fedral):
THISVEHICLECONFORMSTO U.S.EPAREGULATIONS APPLICABLETO
1998MODELYEARNEWMOTORVEHI. LLEJ. CAL(Calilornial:
THISVEHICLECONFORMSTO U.S.EPAANDSTATEOF C A L I F O R N I AR E G U
L A T I O N SA P P L I C A B L ET O 1 9 9 8 M O D E LY E A RN E W P
A S S E N G E RC A R SP R O V I D E D
THATTHISVEHICLEISONLYINTRODUCEDINTOCOM-
MERCEFORSALEINTHESTATEOFCALIFORNIA,
VEHICTEEMISSIONCONTROLINFORIVIATION
STATOFCALTORNLARECULATIONSAPPLICABLE
TO1933MOOELYEARNEWTLFVPASSENGEfr INTBOOUCEOINTOCOMMERCEFORSALEN TNE
CATALYSTtwo1r02s1?tEcR/sFt/0B0| cEBTtFE0 VAIVLASH NONDAMOTORCOLTD
1-26 EngineandEvaporativeFamilies L EngineFamily: W HNXV 01.6JL2
Model Y6ar W: 1998 Manutacturer HNX:Honda Type V:
LightDutyVehicle/PassengerCar Displacment SequenceCharaqters
EvaporativeFamily: ModlYear 0065AAD W: 1998 Manufacturar HNX:Honda
Type E:EVAP CaniaterWork Capacitylgrams) SquoncaChrract6ls W H N X
E
27. Lift andSupportPoints Lift andSafetyStands @ When heavy
rear componnts such as suspension,ful tank, spar6 tir, hatch, and
trunk lid ara to bo romovod,placaldditional woight in the
luggagerrea beforehoisting. Whon substantialwoight b ramovodfrom
the r6a1 ot thc vohlcle,tha centerof gravlty mty changaand
cancaussthe vehicloto tip forwsld on tho hoist. NOTE: .
Sinceeachtire/whelassemblyweighsapproximately30 lbs
{14kg).placingthe frontwheelsin the luggageareacan assistwith
theweightdistribution. . Usethe samesupportpointsto supportthe
vehicleon safetystands. 1. Placethe lift blocksasshown. 2.
Raisethehoistafewinches(centimeters)androckthevehicletobesureitisfirmlysupported.
3. Raisethe hoisttolull height,andinspectlift
pointstorsolidsupport. REARSUPPORTPOINT (cont'd) 1-27
28. Lift andSupportPoints l . (cont'dl FloorJack Setthe
parkingbrakeand blockthe wheelsthat are not beinglifted.
Whenliftingthe rearof thevehicle,putthe gearshift lever in
reverse(Automatictransmission/CW in E position). Raisethe
vehiclehigh enoughto insertthe safety stands. Adjust and placethe
safetystandsso the vehicle will be approximatelylevel.then lowerthe
vehicle ontothem. Alway3 u3asafoty stand3whcn working on 01undol
anv vchiclothat b 3upportodby only a iack. Nover attompt to uso a
bumper iack for lifting or supportingtho vohicl. Center the jacking
bracket in the middle of the jack lift platform. LIFTPLA REAR:
Centerthe jack b.acketin the middle of the jack lifr plattorm. k- l
l 1-28
29. Towing It thevehicleneedsto betowed,calla professionaltow-
ing service.Nevertow the vehiclebehindanothervehi- clewith justa
ropeor chain,lt isverydangerous, Em6rgencyTowing
Therearethreepopularmethodsof towinga vehicle: Flat-bedEquipment-
The operatorloadsthe vehicleon the backof a truck.This isthe
bestway oftransponingthe vehicle. Wh6d Lift Equipmont- The tow
truck usestwo pivoting a.msthatgo underthetires(frontor rear)and
liftsthem off the ground.The othertwo wheelsremainon the ground,
Sling-typ6Equipmnt- Thetow truck usesmetalcables with hookson the
ends.Thesehooksgo aroundpartsof the frameoJsuspension,and the
cableslift that end of the vehicleoff the
ground.Thevehicle'ssuspensionand bodycanbe seriouslydamagedit this
methodof towing is attemDted. lf the vehiclecannotbetransportedby
flat-bed,it should be towedwith the front wheelsoff the ground.lf
dueto damage,the vehiclemust be towed with the front wheelson the
ground,do thefollowing: ManuslTransmissionandCVT . Releasethe
parkingbrake. . Shiftthetransmissionto neutral(CVTto E position).
AutomaticTransmission . Releasethe parkingbrake. . Startthe engine.
. Shiftto lpl position,thenE position. . Turnoff the engine.
CAUTION: . lmproper towing propantion will damsgo the trans-
mi3sion,Follow tho above procodurx6ctly. It you cannot 3hift the
lransmission 01 start th engine (automltic trsnsmissionl.your
vhicl9mu3t be trang portod on a ffot-bd. It is best to tow tho
vshicls no farthol th.n 5{t mibs (80km),lnd kosptho spedbdow 35 mph
(55km/h). Trying to lift or tow your vehicle by ths bumpeB will
causasorious damage.The bumpers are not d*ignod to support tho
vohicl6'3weight. 1-29 Front: Roar: TIEOOWNHOOKS TOWING
46. Unit of length mm lin) ITEM METRIC ENGLISH NOTES STEEBING
SYSTEM Type OverallRatio Turns,Lock-to-Lock SteeringWheelDia. P/S
M/S Powsrassisted,rackand pinion Sackand pinion P/S:17.7,lt4/Sr20.3
P/S:3.6,M/S:4.1 380rnm i 15in SUSPENSION Type Front and Rear
ShockAbsorber Frontand Rear Independentdoublewishbone,coilsprins
Telescopic,hydraulicnitrogengasfilled WHEEL ALIGNMENT Camber Front
Rear Caster Front TotalToe Front Bear 0.00' 1'40' I n 1 . 0m m l /
1 6i n I n2 . 0m m I n 1 / 1 6i n BRAKESYSTEM Rear ParkingBrake
Type Rear Power-assistedsel{-adiusting ventilated disc
Powe.assisted self-adjustingsolid disc 37.5cm,2 5.8sq-inx 2
44.1cm,x2 6.94sq-inx 2 6 7 . 2c m ,x 2 1 0 . 4 s q - i n x 2
50.2cm, x2 7.8sq-inx 2 l,lechanicalactuating,rearNvowheel brakes
Unit:mm (in) 5,110Stamped on ths 2056Stampedon the caliper body
Oruml.D.:200(7.9) Drum l.D.:180(7.'!) TIRE Size Front and Rear
2-door Coupe 2-door Hatchback 4-doorSedan SpareTire P175D0R1382S:DX
P185/65R'1485S:EX,HX (USA),Si (Canada) P175t0R1382S:CX,DX (USA),CX
G {Canada) P175t0Rr382S:DX (USA),LX (Canada) Pl85/65R1485S:
LX/EX(USA), EX (canada) T105/80D13CarswithoutABS Except
2-doorCoupeEX (uSA),Si (Canada) T105t0D142'doorCoupeEX (USA),S;
(Canada)CarswithoutABS T115/70D14DX (USA),4'doorSedanLX lUSA),
2-doorCoupeDX (Canada)Cars with ABS T125r0O14Carswith ABS 2 door
Coupe, 4 door SodanLX,EX (USA), 4'doorSedanEX (Canada),
2-doorCoupeSi (Canada)Cars with ABS WASHER RESERVOIR Capacity| (uS
qt,lmpqt) 2-doot coupe 2.5 l.2.6,2.21 4'door Sedan 4.5 {4.8,4.0}
2-doorhatchback2.5(2.6, 4.5(4.8, 2.2) 4.0) USAmodel Canadamodel DX
ExceptOX ELECTRICAL Battry Staner In UnderdashFuse/RelayBox In
Under-hood Fuse/RelayBox In Under-hood ABS Fuse/RelayBox Headlights
HighAow FrontTurn Signal/ParkingLights ReErTurn SignalLights
Brek/Taillights InnerTaillights*' HighMount BrakLight Backup Lights
LicensePlateLights CeilingLight TrunkLights GaugeLights Indicator
Lights llluminationand PilotLights HeaterControl PanelLights 12V -
38AH/5HR 12V - 1.0kW, 1.2kW 1 2 V - 1 5 4 7.5A, 10A, 15A, 20A 7.5A,
10A, 15A, 20 A,30 A, 40 A, 80 A 7.54,20 A, 40A 1 2 V - 6 0 A s W
12V 21tsW 't2v - 21W 12V-21/5W 1 2 V 5 W 12V_ 18W*" 21Wrl.+3 1 2 V
- 2 1 W 1 2 V 5 W 12V- 8 W (Withmoonroof) 12V-5 W (Witholtmoonroof)
1 2 v - 1 . 4 W , 3 W 1 2 V - 1 . 1 2 W ,1 . 4W 1 2 V - 0 . 8 4 W
,1 . 4W 1 2 V - 1 . 4 W t P/S:Powersteering,M/S:Manualsteering *l:
2-doorCoupe *2:2-doorHatchback *3: 4-doorSedan *4:
USA(HAM),Canada(HCM)produced *5:JAPANoroduced 3-17
47. BodySpecifications L Unit:mm(in)2-doorCoup: L 3 - 1 8
48. , 2-doorHatchback: lr'tgl91e'l 3 - 1 9
49. BodySpecifications(cont'd) 4-doorS6dan: L r ' Unit:mm(in) L
( 3-20
51. LubricationPoints No. LUBRICANONPOINIS LUBRICANT 'I Engine
APIServiceGrade:UseSJ 'EnergyConserving" gradeoil. Theoil
containerm8y alsodisplsytheAPICenificationmark
shownbelow.Makesureit says"ForGasolineEngines,"
SAEViscosity:Se6chartbelow. 2 Transmission Manual GenuineHondaMTF*1
Automatic GenuineHondaPremiumFormula
AutomaticTransmissionFluid(ATF)*, CW GenuineHondaCVTFluid'3 3
BrEkaLing GenuineHond8DOT3BrakeFluid*. 1 clutch Lin
GenuineHondaDOT3BrskeFluid'a c Powrsteringgesrbox
StesringgreaseP/N08733- 8070E 6
Shiftleverpivots{manualtransmission) Gressewith molvbdenumdisulfide
7 Releasetork(manualtransmission) SuperHighTemp
UreaGrease{P/N08798- 9002) I o 1 0 1 1 1 2 1 3 Steeringboots
Tailgatehingesand latches(2-doorHatchbackl Steeringballjoints Shift
lever (sutomatictransmission) P6dallinkage Braksmast6rcylind6r
pushrod Multi-purposegrease l'[ 1 5 1 6 17 Trunkhingesand
lstch(,|-doorSedanand2-door Couoe) Door hingesupperand lower Door
opening dstents Hood hings and hood latch HondaWhite Lithim Grease
18 19 20 21 22 Fuelfillorlid Clutchm8st6rcylinderpushrod
Throttlecablondandthronl6linksge Rearbrakgshoe linkages
Steeringwheel(backside) Multi-purposegrease 23 21 Caliper piston
seal,dust seal, caliperpin,piston Throttle cableend (dsshboardlower
Danel) Siliconsgrease 25 Pow6rst66ringsystem(for carswith P/Sl
GenuineHondaPowerSteeringFluid-Vor S'5 26 Air
conditioningcomprsssor Comoressoroil: SANDEN:SP-10P/N38At -
P13-A01AH or3@9- P13-A01 (ForR6frigsrant:HFC-1348(R-f34a)) - I For
th6 details of lubrication points and types of lubricantsto b
applied, rsfsr to the lllustrated Index and various work
procdurss(suchasAsssmbly/Reassembly,Replacement,Overhaul,Installation,etc.)containedin
eachsection. APISEFVICELABCL RecornmendodEngineOil L q
APICERTIFICAIIOIISEAL ffiNOTE:Th following information as marked*1,
*2, 13,*4 and 15on abovechart detailsfor 1997model. Il: Alwsys use
GenuineHondaMaoualTransmissionFluid(MTF).Usingmotor oil can
causestiffershiftingbecauseit dogs not containthe proporadditivs,
*2:AlwaysuseGenuineHondaPremiumFormulaAutomaticTransmissionFluid(ATF).Usinga
non-HondaATFcanaffect shiftquality. *3: Us6Genuin6HondaCVTfluid
only. Usingotherfluid csn aftecttransmissionoperationand may
reducetransmissionlif6. r,l: Always uss
GenuineHondaDOT3BrakeFluid.Usinga non-Hondabrakefluid
cancausecorrosionand decressethe life ot the system. :5: Alwsys use
Gonuine Honda Pow6r Stooring Fluid-Vor S. Using 8ny other type of
pow6r stssring fluid or sutomstic
transmissionfluidcancauseincrasswar8ndpoorsteoringin coldweathsr. r
,--;--i------ t Engineoil viscosityfor ambrenttempetureranges (
4-2
52. @ (4{oo. s.d.n) @ NOTE:Lubricateall hinges,latchesand
locksoncea year. In corrosiveareas.morefrequentlubricationis
necessary. We recommendHondaWhiteLithiumGrease. 4-3
53. I MaintenanceSchedulefor 1996Model NormalConditions c + t _
N i . j 6 X + r ; E E 3 . . ; ) t a = 5 : ! { ! : a : I e = > :
* E E* =' x ; ; - 3 E E E E E + . i ( * - ; E 6 6 E 6 i ; F 9 9 ; :
6 ! : 5 : BE , 9 Q ; ; } E s 9l 9 E .! ; 3 .2 E = f ; q a = l l i ?
: i J =E i S d ; 9 9 | ; ; E : : E E N ; : : i *;eE; F ; E : : * :
: ; e 3 E ; i f . ; ! 3 * E1 ! t $ E E , E ' 9 g g ; EI q : 8
;;,u*B?. - i E E E . : = b ; Etzl ctz] = F . . i 5 E S3 i Se : 6 6
- 9 6 6 6 6 . ! 6 6 = + r+ ; N + r 3EF5FF : ) l l l q q r ' ? c ? :
:at ct ci ci ; , j i - - F " g>E3i 3 l - o ; E ; : * Ft r . <
q > E c i ; i " . 6 d c i 6 5P4 s-; s E E= q 3 E ;E 3 : ;; - : r
- = I aEci33 :iEEE .E ,. q.r 6 E q = N < : 6 e 9 f a ; q c ) : ;
; @ : i r i d 3 5 5 ^ . E R E 6 o I P E d * 1 5 " l N I o * E E,i;
: = ? ,i ,ig . - 6 " ? | E x . . - 9 e9fr9E * 2 * 2 9 : 3 : 3 E 9 .
: F l ni r-' ; t i ; o o ( , E E - E 5 .z 5 '6 .9 E = '6 : E '6 3
'6 : .9 i E z '- , I L L 4-4 t . .
54. 5 . - - c E * ' ; I Y i i q c E e k ; e : a I : ! F X >
: , a E . 9 9 2 r r !* : ' = I : Y ' : 5 I ; d - 6 o : I r E t o r
: I 3 P v - d F ( ' ) i E 9 E ,' ; E ; ! = - r P ; Y X = - E ; + o
i 6 [ 3 b : ;o o dF o r q i D g - o I F E m E PE ; . : - c b F >
n o EE i rg : ; : 9 E E : E ' F : . ! : o : . E 9 9 2 F 6 . E E c r
? ' 6 1 2 i u = Y 6 t r 6 ' E . Eb g b 6 ! o o - ; i = ; i c ! t :
: ; = F 6 B - e" o r E : : E . h > : = o ! 3 i 6 . 9 o o E tr .
E i 9 6 Y E g E ; i i F i r ; z 9 o l l gFx P 5 z i r E ; P = . Y
_x;5 6 6 - - ! q ' r E 9 t I t = ^ I E 9 ; 6 3 6 g F i ! t a 8f, E
i - 9 t E . 9 ** Ee ; 6 ! E g 1 5 6 : e 3a q : ! - 3 * l r ! E E ,
9 o 6 n $ ; E :-9 ;: .i; F6 o F c o 6 6 P ! : ! ! o : - 6 ; ! x 5 5
E -3:: 6 6 5 .|]; ? l i E 3 o . 9 5 ; 6 ; : J q E * 9 o E i 6 3 . :
r G E 3 6 9 8 E H ; . 9 E li E .; r 5 e a 3 a a a g E E = I F E ':
I E - E 6 .E E g i R ; ; C o 4-5 L
55. I MaintenanceSchedulefor 1996Model SevereGonditions E az .2
I .9 6 g .E t 9 6 r : c ' E - . < F ' " . 6 i d 6 :EEE;6E Eii!!s
r sEgi33 t : i 5 r 6 ; E 3 5 : * ' 9l ,i E . i - t ( : ! : = Es ; :
j : n ; : i E 9 : E ; E ; ; 3 E t t 2 t * * ; E ; : . : 5 J A n 3 F
9 ? o Y ; ! :F : E & : t ; I P ; ; - E o n r -!p .9 ; ' ' Z a :
= 6 9 3 t6 O ! 5 rir3 F.q"i ; * > , o : '6 r. a (.)oo + ? ; + 5
$ 5 * s * e 3 r 2 * Z e 2 6 2 0 > F l 6 0 ( , i a = h i i ? : i
J: . Y - f i | B E . ? c i 9 : 9 9 r ; E ! F : E E N ; ; . : i 6 =
E ; q 6 0 a { u ? Ee = ( D T i - sb z + ; ; e g ; E Xs H E P b s i
6 _ 9 6 6 E ! 6 ! 3 - Ed E : ; o s Q Q 3 8 9 < . < c z t . t
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E E i = 6 ! 9 l o z.: 4-7 a a
57. MaintenanceSchedulefor 1997Model L L NormalConditions z
9o14 H E i N + x - N i i : J j F o z ! r:P* E"rq ; 6 e 9:) a? 6 c.r
: r > ( o : at O 3 5 5 ! ^.s . g - E E tsct N q 6 d r 6 ^i. i'i
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59. MaintenanceSchedulefor 1997Model L L SJ : ? e 6 6 : a F ' i
: : :.) 6 g P * 6 a L C 5 ^ X F-g()xi: < ! ? r : ; 5 X : E 69 9l
I { 3.-e ! P b e e F E i 5:srE 8 9 9 A - 9 c c o ) t t a a = 't o E
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61. / MaintenanceSchedulefor 1998Model L r {ol I a .E E .= .9
.! 'i g .! > z d t o ;j L NormalGonditions z 9o14 EET 9 9 ; - .
6 , J X o 9 5 ; : + f- z 6 E r Pt: E n 9 '- -dat 9 r q ;.c F, 9:-;
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4 ;$:E'AE ii eiEi = E CEE] EE i j . L . ' >F>E ti ii3 0d : 6
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ci ci ci a;; 6 , ' : q q o 9 : I . . . . o ) a5iE; i i 6 : o i ! I
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4-15
67. EngineRemovaUlnstallation Removal @. Mako surs iacks and
3atety stands ar6 placed properly and hoist bracketsaro attached to
ihe corroct posi- tions on th engine. . Mako surc the brehiclowill
not roll olf rtands and fall whilo you are working und.r it.
CAUTION: . Uso tandar covors to ayoid damaging painted sur- face. .
Unplugthe wiri||g connoctorscarefullywhilo holding the
conn6ctorpoiion to ayoid damago. . Mrrk all wiring and hosssto
lvoid misconnoction. Abo, be sur6that thoy do not contactother
wiring or hossor interf?ro with othor parts, 1, Securethe
hoodasoDenas possible. 2.. Disconnectthe
batterynegativeterminalfirst,then the positiveterminal. 3.
Disconnectthe batterycablesfrom the under-hood fuse/relaybox and
batterypositiveterminal. BATTERYCABLES TERMINAL 5-2 { 4. Remove the
battery and battery base. I x 1.25mm 21N.m l2.1kgl.m, 17lbf-ftl I (
Disconnecttheconnectorsfrom the ECM/PCM. Disconnectthe mainwire
harnessconnsctor. MAINWIREHARNESS CONNECTOR { ECM/PCM
68. } L 7. Removethe intakeairductandair cleanerhousing.
D16Y7enqine: a. Removethe resonatorandintakeair duct. INTAKEAIR
DUCT RESONATOR Disconnectthe intakeairtemperature(lAT)sen-
sorconnector,thenremovetheaircleanerhous- ing. o. AIRCLEANER 6 x 1
. 0 m m 9.8N.m11.0kgf.m,t.2lbtft) 6 x 1 . 0 m m D16Y5,Dl5Y8
engines: a. Disconnectthe IAT sensorconnector,then removethe
intakeair ductandair cleanerhous- Ing. 6 x 1 . 0 m m
9.8N.m{1.0kgt.m,7.2lbt.ft) INTAKEAIR OUCT IATSENSOR CONNECTOR 8.
Disconnectthe enginewire harnessconnector the leftsideof the
enginecompartment. (cont'd) 5-3
69. EngineRemoval/lnstallation Removal(cont'dl 9.
Relievefuelpressure(seesection11), !@ uo not smot(ewhdeworking on
th tuol system. Kogp open flams or spark away from tho work
arga.Drainfuelonlyinto an approvedcoDtainer. 10. Removethe
evaporativeemission(EVAp)control canisterhoseandfuelfeedhose
D16Y7engin: FUELFEEDHOSE Dl6Y5.D16Y8engines: BANJOEOLT
33N.m(3.4kg{.m, 2stbf.ftl 5-4 11. Removethe
brakeboostervacuumhose,fuelreturn hoseandvacuumhose. D16Y7engine:
Dl6Y5,D16Y8engines: VACUUMHOSE
70. I 12. Removethe throttlecableby looseningthe locknut, then
slip the cableend out of the acceleratorlink age. NOTE: a
Takecarenot to bendthe cablewhen removing it. Always replaceany
kinkedcablewith a new one. . Adjustthe
throttlecablewheninstalling(seesec- tion11). D16Y7engine:
Dl6Y5,D16Y8engines: LOCKNUT NUT LOCKNUT 13. Removethe grommetand
wire harnessclamps, thenpulloutthe ECM/PCMconnectors. 6 x 1 . 0 m m
14. [ocK aoLT 8x 1.25mm 24N.m(2.4kgf.m,17lbt.ftl MOUNTINGBOLT 8 x
1.25mm 24 N.m (2.4kgf.m,17lbf.ftl
Removethemountingboltandlockbolt,thenremove
thepowersteering(P/S)pumpbeltandpump. NOTE:Do not disconnectthe
P/Shoses. (cont'd) 5-5
71. EngineRemoval/lnstallation Removal(cont'dl 15. Loosenthe
idler pulleycenternut and adjusting bolt, then removethe air
conditioning(A/C)com- pressorbelt. Remove the transmission clamp.
HOSECLAMP groundcableand hose1 6 . IOLERPULLEYCENTER NUT 10x 1.25mm
4,rN'm 14.5ksf.m.33 lbl.ftl 6 x 1 . 0 m m GROUNDCABLE , 5-6 17.
Removethe clutchslavecylinderand line/hose assembly(M/T). NOTE: .
Do notdisconnectthe pipe/hoseassembly. . Do not operatethe
clutchpedaloncethe slave cylinderhasbeenremoved. . Takecarenotto
bendthe line. 6 x f . 0 m m 8 x 1 . 2 5 f i f i ,t N.m (t.1 kg ,m,
21N.m l2.1kgr.m, 6 tbr.ft) 17lbnftl 18. Removethe shiftcable(CVT).
WASHER LOCKNUT 29 N.m{3.0kgt m, 22lbtft) PLASTIC SHIFTCABLE
72. 19. Disconnectthe power switchconnector,and clamp.
steeringpressure(PSP) removethe wire harness 20. Remove the
radiator cap. 2 1 . 22. E@@ use care when removing the radiator
capto avoid scaldingby hot coolant or steam. Raisethe hoistto full
height. Removethefronttires/wheelsandsplashshield. 9.8N.m(1.0kd m,
7.2rbl.ft) 6 x 1 . 0 m m SHIELD 23. Drainthe enginecoolant(seepage
10-6),Loosen the drainplugin the radiator. 24.
Drainthetransmissionfluid.Reinstallthe drainplug usinga
newwasher(seesection13.14). 25. Drainthe engineoil. Reinstallthe
drainbolt usinga newwasher(seepage8-5). 26. Removethe
shiftrodandextensionrod (M,/T). SHIFTROO 8x 1.25mm
22N.m(2-2kgf.m,16lbf,ft) 27. RemovetheA,/Ccompressor. NOTE:Do
notdisconnecttheA,/Choses. 8 x 1.25mm 2,rN.m {2.{ kgf.m, 17lbf.ft}
(cont'd) 5-7 A/C COMPRESSOR
73. EngineRemoval/lnstallation l Removal(cont'd) 28. Removethe
shiftcable(A,/T). NOTE: . Takecarenot to bendthe cablewhen removing
it. Always replaceany kinkedcablewith a new one, . Adjustthe shift
cablewhen installing(seesec- tion14). I x 1.25mm
22N.m12.2kgd.m.16lbtft) 6 x 1 . 0 m m 14N.m {1.4kgf.m.10lbf.ft) L
29. RemoveexhaustpipeA. D16Y5,D16Y7engines: 8 x 1.25mm 22 N.m
(2.2kgt m, 16lbl.ftl Replace. SELF-LOCKING 8 x 1.25mm
16N.m11.6kgt.m, 12tbf'ft| Replace. Dl6Y8 engine: 8 x'1.25mm 22
N.m12,2kgf.m,16lbtftl GASKET Feplace. SELF.LOCKINGNUT 8 x'1.25mm
16N.m(1.6kg'i.m,'12lbf'ftI Replace. SELF.LOCKINGNUT PIPEA 10x
1.25m.n 33N.m(3.4kgtm, 25 tbt.ftt Replace. { EXHAUST PIPEA
SELF,LOCKINGNUT 10x 1.25mm 5{ N.m {5.5kgt.m,,10lbf.tt} Replace.
5-8
74. 30. J t , Removethe damperlorks(seesection'18).
Disconnectthe suspensionlowerarm balljoints (seesection18).
Removethe driveshafts. CAUTION: o Do not pull on the driveshaft,the
CV ioini may com apart. . Usecarewhen prying out the assembly. Pull
il straight to avoid damagingthe difterential oil sealor
intermediatsshaft dust seal. NOTE;Coatall
orecision-finishedsurfaceswith cleanengineoil.Tie
plasticbagsoverthe driveshaft enos. 34. Lowerthe hoist. Removethe
upperand lowerradiatorhosesand heaterhoses. Removethe
ATFcoolerhoses,then plugthe coolerhosesandDipes(Ay'T). ATF35.
RADIATORHOSE HOSES (cont'd) 5-9
75. Engine RemovaUlnstaflation Removal(cont'd) 36.
Attachthechainhoistto theengine, lnstall on the cylinder head w i t
h a 8 x l . 2 5 m m b o l r . 5 - 1 0 HOISTINGBRACKET
76. 37. Removethe leftandriqhtfront mountandbracket. FROI{T
MOUNT/BRACKET Replace. 38. Removethe rear mount bracket. 39.
Removethe uooerbracket. 40. Removethe transmissionmount
bracket,then removethetransmissionmount. TRANSMISSIOt{ MOUNT T
TRANSMISSION MOUNT BRACKET 42. 41. Checkthat the
engine/transmissionis completely free of vacuumhoses,fuel and
coolanthosesand electricalwirino. Slowly raisethe engine
approximately 150mm (6 in). Checkonce again that all hosesand wires
are discon- nectedf rom the engine/transmission Raisethe
engineallthe way, and removeit from the car, UPPER 43. 5 - 1 1
77. t' EngineRemovaUlnstallation Installation
BracketBoltsTorqueSpecifications: D16Y5.O16Y8enginGs(M/Tl: I
REARSTIFFENER 8 x 1.25mm 24 N.m 12.4kgf.m, 17lbtft)
EXCEPTD16Y5,D16Y8engines {M/T): STIFFENER
Tightentheboltsonthestiffener inthe numberedsequenceasshown 10x
1,25mm 44 N.m{4.5kgl.m, 33tbtft) 10x 1.25mm ,14N.m {4.5kgt m,
33rbtftl ALTERNATOF BRACKET 10x 1.25mm 44N.m {4.5kgf.m, 33rbtft)
10x 1.25mm 54N.m (5.5kgf.m, a0 lbf.ftl 10x 1.25mm /t4N.m {4.5kgf.m,
33 rbtft) (O-O). e ) 8 x 1 . 2 5 m m 24N.m(2.4kg[.m. 17rbt.ftl{ O
10x 1.25mm 44 N.m{4.5kgf.m. 33 rbf.ft) 8 x 1.25mm 24 N.m {2.4kgf.m,
17rbf.ft) A/C COMPRESSOR BRACKET D16Y5.O16Y8 engine3lM/Tl: FRONT
STIFFENER 10x 1.25mm 44 N.m{i1.5kgf.m, 33 tbtft) { 8 x 1.25mm 24
N.m {2.4kgf.m, 17tbf.ftl 10x 1.25mm 44N.m (4.5kg,tm. 33 rbf.ft, E 4
6 c - t z
78. t EngineInstallation: Installtheenginein the reverseorderof
removal. Reinstallthe mountbolts/nutsin thefollowingsequence.
Failureto follow theseproceduresmay causeexcessive
noiseandvibration,andreducebushinglife. 1. Installthe
transmissionmountand bracket,then tightenthe boltson theframeside.
NOTE:Do not tightenthe bolts/nutson the trans- missionside. CW:
TNANSMISSION MOUNTBRACKET 38 N.m 13.9kgf.m,28 lbf.ftl ExceptCw:
TRANSMISSION MOUNT (412x1.25mm ?4N.m{7.5kgtm, 54tbf.ftl (il 12x
1.25mm 74N.m17.5kg{.m, 54 rbf.ftl 12x l 25 mm 64N.m {6.5kgf.m,
17tbt.ftl UPPER BRACKET 2. lnstallthe upper bracket,then tighten
the nuts in the numberedsequenceshown(O - @). (cont'd) 5 - 1 3
79. EngineRemovaUlnstallation Installation(cont'd) Installthe
rearmountbracket,thentightenthe bolts inthe numberedsequenceshown(O
- @). cvT: O 12x 1.25mm 59N.m (6.0kgJm, (} rbtfrl Replace. 12x
1.25mm 59 N.m 16.0kgt'm, a:l lbt ft) Replace. O 12x 1.25mm 59N.m
16.0kgJm, tbf.fr) Replace. Except CVT: O 't2x 1.25mm 59N.m
16.0kg{.m. $ tbt.ft) Replace. O 1 4 x t . 5 m m tB N.m 18.5kgf.m,
61 tbf.ftl Replace. 5-14 I - 4. Tightenthe bolt/nutson the
transmissionmount bracketin the numberedsequenceshown(Ot- @). O 12x
t.25mm 74N.m{7.5kg{.m,5illbtft) Tightenthe boltson the rightfront
mounvbracketin the numberedsequenceshown(O - O). CW: O to x t.zsmm
54N.m15.5kgt.m, /r0lbf.ftl 5. 12x 1.25mm 64 N.m(6.5kgt.m, 47
tbtftl
80. ExceptCVT: Tightenthe bolts/nuton the leftfront mount in
the numberedsequenceshown(O - O) O 12x 1.25mm 83 N.m (8.5 kgl.m, 61
44 N'm 14.5kgt.m, 33 rbf.ftl @ 12 x 1.25 mm 59 N.m 16.0kgt.m, 43
lbf'frl Replace. 10x L25 mm a4N.m 14.5kgf.m, 33tbtf0 7.
Performthefollowing: Cleanthe areaswherethe driveshaft(s)and the
intermediateshaftcontactthe transmission(dif-
ferential)thoroughlywith solventor carburetor cleaner.anddrv with
compressedair. Checkthatthe setringson the endsof the drive-
shaftandintermediateshaftclickintoDlace. CAUTION:Usenew set rings.
Adjustthe shiftcable(seesection'14,.
Adjustthethrottlecable(seesection11). Adjustthe
cruisecontrolcable(seesection23). Refillthe enginewith engineoil
(seepage8-5). Refillthe transmissionwith fluid (seesection13, 1 4 )
. Refillthe radiatorwith enginecoolant(seepage 10-6). Bleedairfrom
thecoolingsystemwith the heater valveopen(seepage10-6). Cleanthe
batterypostsand cableterminalswith
sandpaper.assemblethem,thenapplygreaseto prevenrcorroston.
Inspectfor fuelIeakage(seesection11).
Afterassemblingthetuelline,turn on {ll)the igni-
tionswitch(donotoperatethestarter)sothatthe fuel pump runsfor
approximatelytwo seconds and the fuel line pressurizes.Repeatthis
opera- tion two or threetimes,then checkfor fuel leak- ageat
anypointin thefuelline. a a a a a (cont'd) 5 - 1 5
81. EngineRemoval/lnstallation Installation(cont'd) Mount and
EracketBolts/Nuts TorqueValueSpecifications: A: 10x '1.25mm 64
N.m(6.5kgf.m,47lbnft) Br10x 1.25mm 44N.m(4.5kgnm,33lbift) C:12x
1.25mm 83N.m(8.5kgf.m,61lbl.ft) D:12x 1.25mm 59 N.m(6.0kgt m,
43lbl.ft) Replace.SIDEENGINE MOUNT RIGHTFRONT MOUNT 5 - 1 6
82. SpecialTools g- Ja 6-2 .;*' Rel. No. ToolNumber Description
oty PageRetsrsnce o @ @ @ @ @ o o r O - 1 a n d O - 2 @ o OTHAH-
PJTOlOB 07JAA- 001010A 07JAB- 0010204 OTLAJ. PR3O2OB 07NAB- 0010404
07NAJ- P07010A 07406- 0020201 OTMAJ- PY4O11A OTMAJ PY4O120 07406-
0070300 07742- 0010100 ValveGuideReamer,5.5mm Socket,17mm
HolderHandle Air Stopper HolderAttachment,50 mm
PressureGaugeAdapter A/'I PressureHose A"/TPressureHose,2.210mm A/T
PressureAdapter A/f LowPressureGaugeW/Panel ValveGuideDriver,5.5mm
6,43 6-8,10 6-4 6-4 6-4 6-4 6-4 6-41,42 e='T------_ts o @ @ @ @ @
I
83. VTECControlSystem Troubleshooting Flowchart tFl2Egl
Il"-:1"". toolindicatesDiasnosticTroubleCode(DTC)Pl259:A
problemintheVTECPressureSwitchcircuitor - - - - V I t C S o l e n o
r dV a l v ec r r c u i t . Referto page 11 38 through 11'55 before
troubleshooting. * RoadTest: Acceleratein lst gearto an
enginespeedover3,000rpm (D16Y5engine)or 6,000rpm (D16Y8engine).
Holdthatenginespeedfor at leasttwo seconds. lf the DTCP1259is not
repeatedduring the first road test, repeatthistesttwo moretimes.
VTECPRESSURESWITCH CONNECTOR TERMINALSIDEOFMALE TERMINALS vTM /Ta
{sr-ulelrt fll 3-l I I {9) Y I-L WIFESIOEOFFEMALE TERMINALS
(cont'd) 6-3 TheMILhasbeenreportedon. DTCP1259is stored. Checkthe
VTECControl System: 1. Do the enginecontrolmodule
(ECM)/powertraincontrolmod ule(PCM)ResetProcedLrre(see section11).
2. Starttheengine. 3. Warmuptheengineto normal
operalingtemperature(cool- ingfancomeson). 4. DotheRoadTest.*
Intermittentfailure.system is OK at this time. Checktor poor
conneqlionsor loose wires at VTEC oressure switch.
VTECsolenoidvalve and ECM/PCM. ls DTC P1259indicated? Testthe
VTECPresslre Switch: '1. TurntheignitionswitchOFF. 2. Disconnectthe
VTECPressure swrtchconnector. 3. Checkfor continuitybetween
VTECpressureswitchconnec- torterminalNo.1 andNo.2. ls there
continuity? fleplace the VTEC pressrre switch. T6st the VTEC
PressurSwitch Wi16: 1. TurntheignitionswitchON(ll). 2. Measurethe
voltagbetween VTECpressureswitchconnec' tor No.1 andbodygrou
