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Compressed Gas Cylinder Safety the user of this presentation: presentation has animation that can only be seen when you se w Show” from the “Slide Show” menu item. or uses this presentation for Compressed Gas Cylinder Trainin ng the “what is wrong with this picture” segment. Trainees ha d this segment as the best part of the training. ou have other photos you care to submit, send them directly t [email protected] with a note as to what is wrong in the photo. ll continue adding to this presentation and posting to the ont SIRI. ks, el Coll (630) 840-8518

Compressed gas cil safety

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Page 1: Compressed gas cil safety

Compressed Gas Cylinder

Safety

For the user of this presentation:

This presentation has animation that can only be seen when you select“View Show” from the “Slide Show” menu item.

Author uses this presentation for Compressed Gas Cylinder TrainingDuring the “what is wrong with this picture” segment. Trainees haverated this segment as the best part of the training.

If you have other photos you care to submit, send them directly [email protected] with a note as to what is wrong in the photo.I will continue adding to this presentation and posting to the Vermont SIRI.

Thanks,

Rafael Coll (630) 840-8518

Page 2: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Subject to damagefrom other activities

inthe vicinity

Cylinder laying in a horizontalposition.

Electrical cord inContact with thecylinder

Page 3: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cylinders are not protected from falling. Notethat the Chain is not secured across.

Chain

Page 4: Compressed gas cil safety

Compressed Gas Cylinder

Safety

1. Cylinder not secured

2. Cylinder should be stored3. Subject to damage. 4. Electrical cord draped over.

ElectricalCord

Page 5: Compressed gas cil safety

Compressed Gas Cylinder

Safety

1. Small cylinder not tied off

2. Combustibles stored with cylinders

3. Bad housekeeping

4. Acetylene and Oxygen storedtoo close together and no chain.

Page 6: Compressed gas cil safety

Compressed Gas Cylinder

Safety

1. Cylinder with no valve or cap installed2. Laying horizontal on the ground

3. Subject to damage

Page 7: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cylinder is damaged. Should be taken out of service immediately!

Electrical arcdamage

Page 8: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cylinder should be in storage protected from damage and not laying on the ground regardless if it is full or empty

Page 9: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Old, corroded cylinder that should have been disposedof a long time ago.

Page 10: Compressed gas cil safety

Compressed Gas Cylinder

Safety

1. Cylinders laying on the ground and improperly stored2. Subject to damage from forklift operation in vicinity

Forklift

Page 11: Compressed gas cil safety

Compressed Gas Cylinder

Safety

1. Feed line exposed to damage/leak that could cause a fire/explosion2. Tripping Hazard

Page 12: Compressed gas cil safety

Compressed Gas Cylinder

Safety

1. Inadequate housekeeping

2. Valve caps should be installed.

Page 13: Compressed gas cil safety

Compressed Gas Cylinder

Safety

AcetyleneCylinder

1. Unsecured acetylene cylinder 2. Exposed to damage

Page 14: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Unsecured cylinders

Page 15: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Regulator left pressurized after Regulator left pressurized after useuse

Page 16: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Improper StorageImproper Storage

Page 17: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Tie Off?Tie Off?

Page 18: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Improper storage Improper storage of cylinders- of cylinders- acetylene and acetylene and oxygen stored oxygen stored next to each othernext to each other

Page 19: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Evidence of smoking next to Evidence of smoking next to acetylene cylindersacetylene cylinders

Page 20: Compressed gas cil safety

Compressed Gas Cylinder

Safety

This cylinder should be taken to storage and housekeeping should be improved.

Page 21: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Unsecuredcylinder

Page 22: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Unsecured Cylinder

Page 23: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cooking equipmentwithin 20 ftof containers

Page 24: Compressed gas cil safety

Compressed Gas Cylinder

Safety

TiedNot Tied

Page 25: Compressed gas cil safety

Compressed Gas Cylinder

Safety

oxy-acetylene torch connectedTo bottles without the torch connected.

Page 26: Compressed gas cil safety

Compressed Gas Cylinder

Safety

No cap installedNot in use.Should beStored.

Housekeeping

Page 27: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cylinder not in usewith regulators stillOn the cylinder Free standing

cylinder

Page 28: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Free standingcylinder

Page 29: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Free standing cylinders

Chain

Page 30: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cylindertied onlyWith a bungee cord

Page 31: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cylinders notSecured properly

Page 32: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Free standingcylinders

Exposed to damageFrom constructionActivities in area

Page 33: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Free standingcylinders

Page 34: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Cylinder laying on its sideCylinder laying on its side

Page 35: Compressed gas cil safety

Compressed Gas Cylinder

Safety

What a pressurizedWhat a pressurizedContainer can doContainer can doWhen the right amountWhen the right amountof heat is applied. of heat is applied.

Page 36: Compressed gas cil safety

Compressed Gas Cylinder

Safety

Or, the importance of using Or, the importance of using flashback flashback arrestors on oxy-acetylene carts arrestors on oxy-acetylene carts andandkeeping spark producing keeping spark producing activitiesactivitiesAway From YouAway From You (min 35 ft.) (min 35 ft.).

How not to blow yourself upHow not to blow yourself up

Page 37: Compressed gas cil safety

Compressed Gas Cylinder

Safety

An Ironworker crew was modifying a temporary structural steel bridgeAn Ironworker crew was modifying a temporary structural steel bridgeusing an Oxygen/Acetylene torch setup on a cart, a portable welder, using an Oxygen/Acetylene torch setup on a cart, a portable welder, and a grinder. Apparently the Acetylene hose developed a leak and and a grinder. Apparently the Acetylene hose developed a leak and ignited during the grinding operationignited during the grinding operation ( (Monday June 18, 2001Monday June 18, 2001))

Page 38: Compressed gas cil safety

Compressed Gas Cylinder

Safety

The torch setup was not equipped with a “flashback” arrestorThe torch setup was not equipped with a “flashback” arrestorcheck valve and the fire traveled through the hose into thecheck valve and the fire traveled through the hose into thecompressed cylinder.compressed cylinder.

All Oxygen/Acetylene setups musthave a “Flashback” arrestor checkvalve at the regulators, NOT thetorch head, to prevent this type of occurrence. This little device wouldhave prevented this fire.