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eCo- shot LPG for Diesels

Mazda Ecoshot Information Kit October 2009

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eCo-shotLPG for Diesels

The benefits of a shot of gas.

A reduction in your diesel cost by as much as 20%.Mixing a shot of LPG with the air through the turbo improves the burn efficiency of the diesel in the combustion chamber. Your everyday diesel combustion burns approximately 75% of the diesel in the chamber; by adding a shot LPG into the combustion chamber it increases that efficiency to 95%. You now have a more efficient combustion process that is using less diesel fuel thereby saving you money.

The benefits of a shot of gas.

Extended service intervals.Cleaner oils. With the improved combustion created by eCo-shot’s shot of LPG you now don’t have the excess diesel dropping into the sump and dirtying up your oil. In the case of the C12 CAT within 8 weeks the oil change went from 20,000 to 30,000 k’s.

The benefits of a shot of gas.

Improved pulling powerWith the improved combustion created by eCo-shot’s shot of LPG you now have a better combustion in the chamber giving your increased horsepower and torque.

Examples:eCo-shot Nissan Navara – 73 kilowatts to 92 kilowatts80 Series Land Cruiser – 76 kilowatts to 116 kilowatts2004 Holden Rodeo – 290 Nm to 400 Nm

The benefits of a shot of gas.

Reduced greenhouse gas emissions.The improved combustion also means a reduction in CO2 by as much as 10%, harmful NOx by as much as 50% and black smoke emissions.

You are also reducing carbon emissions through the fuel you have not used 2.7kg for every litre of diesel you do not burn.

eCo-shot has been available in Australia since March 2007 it is installed on over 900 vehicles

across Australia.

Has been sold in the US market for 12 years and is well and truly tried and tested. (US

brand name – Powershot) 

Has been trialing for 8 years in Australia on a 1983 Mercedes Benz truck and has proven itself with power increases and fuel savings

AS MUCH AS 30%

 

How does the eCo-shot System work?The eCo-shot LPG Injection System is boost pressure activated.It is controlled, activated and proportionate to the boost pressure of the engine.The eCo-shot comes on slow and steady and as the boost increases, so does the flow of gas.This innovative design is only activated when the vehicle ignition is on and the engine is running, a distinct safety advantage. The system installs under bonnet and requires no permanent modifications to the vehicle or engine.

Its innovative and patented design and method of LPG delivery, is what makes this system unique to other systems on the market and has overcome many of the drawbacks encountered with earlier designed injection systems. No boost pressure no LPG flows, it will only inject LPG when boost reaches our pre-set poundage (this will vary for each engine and usage).

No computers.

No tapping into your vehicles

cooling system.

No remapping your vehicles fuel

system.

Will LPG damage my engine long term?

not from what these examples show us

The eCo-shot Ute was purchased and fitted with gas in March 2007 with 190,000k’s on it. It has now done another 150,000k’s on gas and has not missed a beat.

The 1983 Benz has had an eCo-shot on it for over 7 years and has driven over 800,000k’s on gas. It also has not missed a beat.

The eCo-shot LPG injection system for turbo diesel owners who are looking for more power for towing, increased mileage and throttle responsiveness

out of their vehicles.

The eCo-shot is an infinitely variable-stage vapour injection system. It is controlled, activated and proportionate to the boost pressure of the engine.

 The eCo-shot comes on slow and steady and as the boost increases, so

does the flow of gas.

more boost = more gas = more power!  

The eCo-shot LPG Injection System is boost pressure activated, injecting gas in increasing amounts as the boost pressure level of the engine increases, producing power you are guaranteed to feel behind

the wheel. 

This innovative design is only activated when the vehicle ignition is on and the engine is running, a distinct safety advantage.

Around town. . . You will love how responsive the pedal is with eco-shot, you will think it’s a petrol motor.

Towing caravans or trailers. . . The increased pulling power is great, eco-shot makes those big hills seem a lot smaller.

Off-road. . . We have a couple of guys doing some very serious competitive off road, they really appreciate the

extra grunt eco-shot gives them.

Trucks. . . This is where eco-shot comes into its own no matter how big the load, how far you travel, truck owners

will save 1000’s of dollars each year and appreciate the extra power they will get from eco-shot.

 SAFETY FEATURES SUCH AS:

Power switch inside the cab so driver has full control of turning the system on and off.

Fuel lock off valve, stops the flow of gas unless the vehicle ignition and system is on.  

Fits any TURBO DIESEL vehicles.

Great savings for the Transport industry.

An adjustable orifice allows you to change flow rates from towing to performance effortlessly in minutes.

Variable flow rate delivers smooth, steadily increasing power, proportionate to the boost pressure.

Why Gas? The idea of injecting gas as a secondary fuel in turbo diesel engines has been widely used for many years and is not a new idea. However many of the earlier systems contained complicated mixers or sensors that had to be installed on the engine

and adjusted under the hood, making them improbable for everyday use. 

Gas burns cleaner, and in turn your engine runs cleaner, cooler and longer.

The engine's response is quick, smooth and powerful. 

Why does it work so well?Gas acts as a "catalyst" when combined with diesel fuel. When gas is added to diesel fuel, almost 100% of the fuel is burned (as opposed to approximately 75% without gas injection) which is what gives you the "eCo-shot" of torque, horsepower and

fuel economy. 

How much increased torque and power can I expect?Horsepower and torque will increase from 20% to 60%

 Will it help my mileage?

YES!! Fuel economy is increased significantly. You can expect a 20 to 30% reduction in fuel usage depending on your driving style.

 Can I use the eCo-shot™ for towing heavy loads?

YES! You will enjoy using the eCo-shot™ for towing. (Remember you should never tow more than your vehicle is rated for or hold the throttle wide open for extended periods.)

 Can eCo-shot™ be used with other aftermarket performance products for diesel powered vehicles?

Yes, The eCo-shot™ system is the perfect addition and will only further enhance the performance of chips, exhaust systems etc. It can also be used on stock turbo diesels as the only performance accessory.

 Does the eCo-shot™ increase EGT Temperatures?

Only by about 50° or less, in some instances it actually decreases EGT temps. 

eCo-shot Gas Injection Kit requires the use of a Australian Standard, certified VAPOUR Gas Tank only.

 

Some Fuel FactsOur 2003 Nissan Navarra

* gets 1150 kilometres from 20 litres of LPG* diesel only 500 kilometres from 63 litres* eCo-shot on now get 714 kilometres from 63 litres* was 7.94 kilometres per litre* now 11.33 kilometres per litre* was 12.60 litres per 100 kilometres* now 8.51 litres per 100 kilometres

Landrover TD5 * from 12.5 litres per 100 kilometres.* now 8.11 litres per 100 kilometres.

100 Series Landcruiser* an extra 2 kilometres per litre.

Nissan Patrol* from 15 litres per 100 kilometres.* now 10.5 litres per 100 kilometres.

  MAZDA BT50 (2.5 litre)Trip of 525 kilometres with 600kg load* 35 litres of diesel* 15 litres of LPG* 30% saving on diesel usage before eCo-shot installed

Some DYNO results:-* 2004 Holden Rodeo – 290 Nm increased to 410Nm of torque.* 80 Series Landcruiser – 95.4 Kw increased to 116 Kw.* Nissan Navarra – 76 Kw increased to 92 Kw.* One Holden Rodeo went from 349 Nm to 717 Nm.

 

eCo-shot Nissan NavaraYear 2003 / Engine – ZD30 / Purchased – March 2007 /

Total Kilometres when purchased – 190,000 / Kilometres since eCo-shot installed – 155,000

Performance from a tank of diesel

Before eCo-shot – 63 litres = 500 kilometres = 7.9 k’s per litre = 12.6 litres per 100 k’s

eCo-shot installed – 63 litres = 700 kilometres = 11.11 k’s per litre = 9 litres per 100 k’s

LPG usage per 63 litres diesel = 12 litres LPG = 58.3 ks per litre = 1.7 litres per 100k’s

Fuel Savings per 100 kilometres

Before eco-shot cost per 100 kilometres = 12.6 litres @ $1.26 = $15.86

eCo-shot installed cost per 100 kilometres = 9.0 litres @ $1.26 = $11.34

LPG cost per 100 kilometres = 12.0 litres @ $0.55 = $0.93

Total running cost per 100 kilometres dual fuel = $12.27

Fuel Savings over life of vehicle

345,000 kilometres diesel @ $15.86 per 100 kilometres = $54,717

345,000 kilometres dual fuel @ $12.27 per 100 kilometres = $42,331

Total saving = $12,386 Weekly Saving = $39.69

Emissions Reduction

Total diesel burnt driving 345,000 kilometres = 43,470 litres

Total diesel burnt as dual fuel driving 345,000 kilometres = 31,050 litres

Total saving of unburnt diesel = 12,420 litres

Each litre of unburnt equals 2.7 kilograms of CO2 emission

12,420 litres x 2.7kilograms = 33,534 kilograms of CO2 saved

or 33.5 tonnes of CO2 emissions saved.

155,000 kilometres as dual fuel = 5,580 kilograms or 5.58 tonnes

Emissions Reduction

Total diesel burnt driving 345,000 kilometres = 43,470 litres

Total diesel burnt as dual fuel driving 345,000 kilometres = 31,050 litres

Total saving of unburnt diesel = 12,420 litres

Each litre of unburnt equals 2.7 kilograms of CO2 emission

12,420 litres x 2.7kilograms = 33,534 kilograms of CO2 saved

or 33.5 tonnes of CO2 emissions saved.

155,000 kilometres as dual fuel = 5,580 kilograms or 5.58 tonnes

$1750 Federal Government Rebate for LPG Vehicles.

The Australian Government has established the LPG Vehicle Scheme to assist private use motorists with the purchase.

of a new LPG vehicle or the conversion of a new or used petrol or diesel vehicle to LPG.

A grant of $2,000 will be paid following the LPG conversion of a new or used petrol or diesel motor vehicle.

An eligible vehicle

* Is for private use (not commercial or business use).

* Is a passenger or light commercial vehicle less than 3.5 tonnes Gross Vehicle Mass.

* Must be registered in the Australian state or territory of residence of claimant.

* Is not subject to a novated lease or salary sacrifice arrangement.

* Must be registered for private use in NSW, VIC, QLD, WA, and the ACT.

* Must be declared for private use if registered in SA, TAS and NT. 

Visitwww.ausindustry.gov.au www.greenhouse.gov.au/transport/afcp/for more information.

List of ‘CERTIFIED’ Kits

All vehicles are tested to AS1425 Standard. All kits are ADR79/00  & ADR79/01 Compliant.

Ford Ranger Dual Cab 3.0 litre 4 x 4Ford Ranger Dual Cab 3.0 litre 2 x 4Ford Ranger Single Cab 3.0 litre 4x4Ford Ranger Single Cab 3.0 litre 2x4Ford Ranger Super Cab 3.0 litre 4x4Ford Ranger Super Cab 3.0 litre 2x4Ford Courier Dual Cab 3.0 litre 4 x 4Ford Courier Dual Cab 3.0 litre 2 x 4Ford Courier Single Cab 3.0 litre 4x4Ford Courier Single Cab 3.0 litre 2x4Ford Courier Super Cab 3.0 litre 4x4Ford Courier Super Cab 3.0 litre 2x4Mazda BT50 Dual Cab 3.0 litre 4x4Mazda BT50 Dual Cab 3.0 litre 2x4Mazda BT50 Single Cab 3.0 litre 4x4Mazda BT50 Single Cab 3.0 litre 2x4Mazda BT50 Freestyle Cab 3.0 litre 4x4Mazda BT50 Freestyle Cab 3.0 litre 2x4Mazda Bravo Dual Cab 3.0 litre 4x4Mazda Bravo Dual Cab 3.0 litre 2x4Mazda Bravo Single Cab 3.0 litre 4x4Mazda Bravo Single Cab 3.0 litre 2x4

Nissan Navara Dual Cab 3.0 litre 4x4Nissan Navara Dual Cab 3.0 litre 2x4Nissan Navara Single Cab 3.0 litre 4x4Nissan Navara Single Cab 3.0 litre 2x4Nissan Navara King Cab 3.0 litre 4x4Nissan Navara King Cab 3.0 litre 2x4Nissan Patrol Wagon 3.0 litre 4x4Nissan Patrol Wagon 4.2 litre 4x4Nissan Patrol Ute 4.2 litre 4x4Nissan Pathfinder 3.0 litre 4x4Toyota Hilux Dual Cab 3.0 litre 4x4Toyota Hilux Dual Cab 3.0 litre 2x4Toyota Hilux Single Cab 3.0 litre 4x4Toyota Hilux Single Cab 3.0 litre 2x4Toyota Hilux Xtra Cab 3.0 litre 4x4Toyota Landcruiser 100 Series 4.2 litre 4x4Toyota Landcruiser 70 Series (T) 4.2 litre 4x4Toyota Landcruiser 70 Series Ute 4.2 litre 4x4Toyota Landcruiser Prado 120 Series 3.0 litre 4x4Toyota Hiace Van LWBToyota Hiace Van SLWBToyota Coaster

All vehicles are tested to AS1425 Standard. All kits are ADR79/00  & ADR79/01 Compliant.

Holden Rodeo Dual Cab 3.0 litre 4x4Holden Rodeo Dual Cab 3.0 litre 2x4Holden Rodeo Single Cab 3.0 litre 4x4Holden Rodeo Single Cab 3.0 litre 2x4Holden Rodeo Sports Cab 3.0 litre 4x4Holden Rodeo Sports Cab 3.0 litre 2x4Mercedes Benz Vito 120 CDI Compact VanMercedes Benz Vito 120 CDI Extra Long VanMercedes Benz Vito Crew Cab 120 CDI Compact VanMercedes Benz Vito Crew Cab 120 CDI Extra Long VanMercedes Benz Sprinter Chassis 518 CDI LWDChrysler 300C CRD 3.0 litreSsangyong Musso Sports Ute 4x4Ssangyong Musso Wagon 4x4

List of ‘CERTIFIED’ Kits

Toyota Hilux at the VIPAC Test

Cell

Boost Pressure back to eCo-shot

Injection Point fromeCo-shot

Mazda BT50

Ford TransitVan

Ford Ranger 3.0 litre

Mercedes BenzSprinter

Boost Pressure Pick-up Point eCo-shot mounted on firewallIn-dash Switch & Gauge

Clearance after tank mountInjection Point pre-turbo Tank Mount

1999 Nissan Patrol – 4.2 litres

Tank mount brackets

eCo-shot mount under bonnetBoost pressure pointInjection point

Tank clearanceTank and exhaust modification

Toyota Landcruiser

Boost Pressure Point

Pre-turbo injection point

Tank install eCo-shot Mounted on Firewall

Toyota Hilux

Holden Rodeo

Injection Point

You can mount the eCo-shot unit on any angle

Boost Pressure Point

More Holden Rodeos

Nissan Patrol 3 Litre

Landrover Discovery

Landrover Defender

Toyota Hilux

New style heat exchanger

Injection point

Toyota Prado120 Series

Toyota Landcruiser 80 SeriesTwin tank installation fits between chassis and foot rail. Tanks 260 x 710

Hydra static Valve

Ground clearance New end-fill vapour tank fits nicely

Toyota Landcruiser Tank installation in spare wheel cavity in a cradle bracket.

Boost pressure point

Injection point

Eco-shot

Ford F250

Mitsubishi Delica

Filler point below diesel fill

Eco-shot mount easily behind aircleaner

Chrysler 300c

Over-view to Date from the vehicle owner

The dyno results are not the optimum output as there was a limitation of trying to load up the engine without it force- shifting to the next gear 4th, but there is still a healthy increase of around 20% in HP & a 15% in torque

It should be noted that there has only been a conservative addition of gas vapour - there is certainly room for higher rates of gas delivery, should higher HP/Torque outputs be required.

Gas flows at 4 PSI of turbo boost, which eliminates the off the mark inherent turbo lag & the sluggishness / response of light throttle acceleration. Pedal response is more in line with the 5.7 Litre V8 Hemi but with around half the fuel consumption

The system is simple yet effective in design as it delivers only gas vapour at the turbo without the need of the usual additional gas mixers/converters & associated plumbing & water heating lines

Boot space loss is acceptable as one tank of gas is sufficient for three to four tanks of diesel, depending on driving style - a smaller 18 litre tank is also available which has even less impact to boot space.

To meet regulation requirements the gas tank is filled outside the car behind a drop down number plate frame, so no visible sign (other than the required GAS sticker on the number plate) is evident

Installation is relatively simple & straight forward with the bare minimum of modification

From the lower dash area the system can also be turned on & off via a multi-position switch, gas level is also displayed by a small multi-LED gauge. If gas runs out during operation of the vehicle there is no issue, just a reduction in performance & economy.

So what’s next

Vehicle economy testing

Full EPG compliance testing Chrysler 300c

Chrysler 300c

Volkswagon Caddy

MercedesBenz

TRUCKS

Subject: K104Hi Les

Just letting you know how happy we at FLOURTRANS are with our Eco-shot gas system.

Prior to purchasing eCo-shot our Kenworth K104 powered by a 550 hp C-15 cat was on average returning 1.9 Klms per litre. Cost to us $384.20 per day .

With eCo-shot the truck is returning on average 2.6 klms per litre. Cost to us $280.77 per day for diesel and $9.80 per day for gas.Total per day saving $93.63.

On the above figures to say we are happy would be an under statement the vehicle has increased pulling power and more responsive on the throttle .We are very pleased with our eCo-Shot system.

Kind regardsMark MyersManaging DirectorFLOURTRANS LOGISTICS AUSTRALIA

A very happy owner of a Kenworth K104 – C15 CAT

Fuel Saving - C15 CAT - 'B' Double    

Average Weekly Kilometres

Diesel only kilometres per litre

Total Weekly LitresAverage Diesel

Price 

Total Weekly Diesel Cost

3000 1.9 1578.95 1.26   $1,989.47

Average Weekly Kilometres

Gas ON Diesel kilometres per litre

Total Weekly LitresAverage Diesel

PriceTotal Weekly Diesel

Cost

3000 2.6 1153.85 1.26   $1,453.85

Weekly Diesel Saving

 

$535.63

Annual Diesel Saving

 

$27,852.63

Average Weekly Kilometres

LPG kilometres per litre

Total Weekly LitresAverage Diesel

PriceTotal Weekly Diesel

Cost

3000 32.78 91.52 1.26   $115.31

Annual Cost   $5,996.34

Total Annual Saving  

$21,856.29

eCo-shot mounted under cab

Boost pressure point

Injection point pre-turbo

Kenworth T401C12 CAT

Kenworth T401C12 CAT - Tank Install

Kenworth T604Cummins Signature

Fuel Saving

Diesel only 1.9km’s per litre

eCo-shot switched on -  2.45km’s per litre

Approximately a 30% fuel saving.

Increased Power

Diesel only - 287 horsepower at the rear wheels.

eCo-shot switched on - 375 horsepower at the rear wheels.

An increase of 30% in horsepower with eCo-shot set on economy.

150 litre gas tank

eCo-shot location, not effected by weather

1983 Mercedes BenzeCo-shot fitted for 7 years

ScaniaeCo-shot installed

for 10 months

BEFORE eCo-shot  2 Kilometres per Litre

Total fuel cost per km for trip = $0.62

NOW with eCo-shot 2.5 Kilometres per Litre

Total fuel cost per km for trip= $0.52

Extra pulling power—around 60 more horsepower

Martin’s Scania has nearly double its profit margin from 10 cents a km to 19.4 cents

KenworthN14

CumminseCo-shot installed

for 10 months

BEFORE eCo-shot  1.7 Kilometres per Litre NOW with eCo-shot 

2.37 Kilometres per Litre Extra pulling power—around 

100 more horsepowerNow saving around $40 each way Bairnsdale / Melbourne

Freightliner

C15 CATeCo-shot installed

for 8 months

VOLVO FH12

Before eCo-shot 3.57 kilometres per litre

With eCo-shot fitted 6.4 kilometres per litre

What a difference a shot of GAS

makes to fuel economy.Another very happy eCo-shot

customerTANKS – 140 litres diesel & 110 litres LPG

Before eCo-shot – 550 kilometres per tank of diesel.With eCo-shot – 900 kilometres per tank of diesel / LPG usage – 50 litres.

Running cost - from 47 cents a kilometres to 33 cents a kilometre includes LPG.

HINO Outro

HINO Outro

Mitsubishi Canter

Mitsubishi Fighter

2003Nissan Navarra

Landcruiser 80 Series

What a difference a shot of gas makes to fuel economy.

500hp 12.5 litre John Deere Pump

Diesel & LPG Diesel Only Diesel & LPGDate 19/09/2008 20/09/2008 21/09/2008RPM 1650 1650 1650Megalitres Pumped 25.82 21.72 22.21Ave. Megalitres per Hour 0.88 0.87 0.87Hours Pumping 29.5 25 25.5Total Diesel Used 682 954 841Total LPG Used365 0 204Diesel Litre per Meg. 26.41 43.92 37.87LPG Litres per Meg. 14.14 0.00 9.19Diesel per Litre $1.50 $1.50 $1.50LPG per Litre $0.75 $0.75 $0.75Diesel Cost per Meg. $39.62 $65.88 $56.80LPG Cost per Meg. $10.60 $0.00 $6.89Total $ Cost per Meg $50.22 $65.88 $63.69LPG % of Fuel 34% 19%

Diesel On-site 12000 12000 12000LPG On-site 6500 6500 6500Pumping Days diesel 17.60 12.58 14.27Pumping Days LPG 17.81 0.00 31.86

Allocation 2500 2500 2500Total Fuel Cost $125,556.74 $164,709.94 $159,218.82

Saving $39,153.21 $5,491.12

.75 cents LPG cost ex GST / $1.50 Diesel cost after rebateFigures for Day 4 are incorrect and a further trial is beingconducted over 4 days

Per hour cost diesel $34.68 $57.24Per hour cost LPG $9.28Total Cost per hour $43.96 $57.24SAVING $13.28

On a recent run from Melbourne to Townsville return, a total

distance of 6000k’s.eCo-shot reduced the diesel consumption by nearly 1000

litres.By not burning the extra 967

litres of diesel - 2.90 tonnes of CO2 were not released into the atmosphere and that does not

include the reduced emissions by running LPG with your diesel.

How GREEN is my diesel with eCo-shot installed?

Emissions testing show the following:-NOx emissions reduced by 55%

CO2 reduced by 12%.

Reduces your Greenhouse

Gas EmissionsThe more efficient burn of the diesel fuel in the combustion chamber created by the shot of gas from the eCo-shot LPG injection System reduces

harmful greenhouse gases. NOx by as much 55%

CO2 by as much as 13%

Recent testing on 2003 Nissan Navarra

NOx reductionDiesel only = 448 parts per millioneCo-shot on = 207 parts per millionCO2 reductionDiesel only = 3.73%eCo-shot on = 3.47%

How eco-friendly is my farm?     

Annual diesel usage 117,500 85,412 96,154 89,286

Annual diesel saving 0 32,088 21,346 28,214

a litre of diesel emits 2.7kg of CO2 2.7 2.7 2.7 2.7

Emissions savings of CO2 from unburnt diesel from 86.64 57.63 76.18 using eCo-shot system

A 12% reduction in CO & CO2 emissions  PLUS a NOx emissions reduction of 55%

Bi-fuel System for Petrol Vehicles

Suitable for any makeor model with

OBD2 Oxy Sensor System

Holden, Ford, Volvo, Mercedes Benz, Volkswagen, BMW, SAAB,

Alfa Romeo, Honda, Hyundai, Kia, Suzuki,

Toyota, Chrysler, Mitsubishi and more

Currently trialing on this Ford XR8 Ute

Early figures are showing an increase in range from 450 kilometres per tank to 650 kilometres per tank.

Gas usage for 650 k’s = 4 litres.

A totally new way to introduce LPG to your fuel system, with eCo-shot for PETROL you are still running on petrol with a shot of LPG. Current

trailing in the US is showing savings of 35%. We will keep you updated with our trial results here in Australia.

Smaller tanks fit in without modification under car or in boot

Mounts under bonnet or under car - fits neatly out

of the way

USES ENGINE VACUUM TO METER GAS

FLOW

Mitsubishi 380Very easy installation

1. Small tank in boot2. Vacuum ‘T’ 3. Gas Injection Point4. Small Switch/Gauge

KIT

1

2

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