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PPrototype Manufacturing rototype Manufacturing -- USAUSA
200.000 Sq. ft. Of ManufacturingOver 250 skilled employeesOver 100Stamping Presses53 CNC Machines23 Laser Cutting Systems 3 and 5 Axis15 robotic Weld arms, 39 Manual weld stationsMIG, TIG, and Laser Welding 15 Spot Weld Machines15 Injection Mold Presses
Manufacture Of parts and Complete Robot Welded Assembly done in-house
OOur Expertiseur Expertise
� Prototype and short run production for metal stampings, weldedassemblies, plastic injection molding, castings, and high precision cnc machining
� Urgent Requests And Quick Turn Around Projects
� Around The Clock Service 24/7
� Equipment & Technical Expertise
� Experience and ability to get the job done right and on time
MMetal Stampingsetal Stampings
Over 100 StampingOver 100 Stamping
PProduction Intent Robotic weldingroduction Intent Robotic welding
Weld Study on All Cradles
Production Weld Wire
Production Gas Mixture
Cut + Etch on each Weld
Certified Weld Inspector approval for each cradle
North American Automotive Metric Standard ( NAAMS )
Software is used to verify all welds meet Print spec
15 robotic weld arms15 robotic weld arms
RRobotic weldingobotic welding
Robotic Weld SubRobotic Weld Sub--AssyAssy
CChassis Assemblieshassis Assemblies
4040--50 Components : 450 Components : 4--6 week delivery6 week delivery
BBanjo Axle Assemblyanjo Axle Assembly
Stampings, Castings, Robotic Welding, MachiningStampings, Castings, Robotic Welding, Machining
FFrame / module assemblyrame / module assembly
2 Gantry weld systems2 Gantry weld systems
FFull truck frameull truck frame
Stamping, Laser Cutting,Robotic Welding: 200 Stamping, Laser Cutting,Robotic Welding: 200 part numberspart numbers
LLarge Metal Stampingarge Metal Stamping
15 presses over 1000 tons15 presses over 1000 tons
Spot WeldingSpot Welding
15 Spot Weld Machines15 Spot Weld Machines
SSeating Assemblieseating Assemblies
Structures and MechanismsStructures and Mechanisms
LLaser Cuttingaser Cutting
(15 ) 5(15 ) 5--Axis Lasers / ( 8 ) 3Axis Lasers / ( 8 ) 3--Axis LasersAxis Lasers
CCNC MachiningNC Machining
53 CNC machines: up to 1153 CNC machines: up to 11’’x 17x 17’’TravelTravel
53 CNC machines: up to 11’ x 17’Travel
MMachined Castingsachined Castings
All high precision machining done inAll high precision machining done in--househouse
HHigh Definition Stampingsigh Definition Stampings
Presses up to 7000 TonsPresses up to 7000 Tons
CCNC Tube BendingNC Tube Bending
YY--Axis Feed for Minimal Material ThinningAxis Feed for Minimal Material Thinning
HHigh Pressure Hydroformingigh Pressure Hydroforming
Up to 58,000 PSIUp to 58,000 PSI
PPrecision Injection Moldingrecision Injection Molding
High Precision insert molded housingsHigh Precision insert molded housings
IInn--House CapabilityHouse Capability
• Tooling Design and Manufacturing
• CNC Machining
• 3-Axis Laser Cutting
• 5-Axis Laser Cutting
• Metal Stamping
• CNC Tube Bending
• Hydroforming
• Production Intent Robotic MIG Welding
• Spot Welding
• Injection Molding
• Patterns and Castings
• Wire EDM
Thank youThank you
Maiores Informações:Eduardo Fernandes da Fonseca
Fone: 011 9620-6806
www.robtec.com