SHRI WARANA SAHAKARI DUDH UTPADAK SANGH LTD.

JITENDRA SANGLE

INTRODUCTION

With the sole intention of supplementing the income of zealous farmers a great idea of dairy farming was put forth in the minds of enthusiastic team. This resulted in the birth of the Warana Dairy, in 1968. This white revolution has spread to all other 78 surrounding villages and added revenue of Rs. 150 crores per annum.

The dairy plant has a capacity to handle more than 300, 000 litres of milk of which 100, 000 litres can be converted into milk products. A clean and efficient management of dairy brought the proud products of Warana like Warana pasteurized Milk, Milk Powder, Ghee, Butter, Shrikhand, Amrakhand, Lassi, Cheese, and Strawberry Desert etc. These products once tasted chase the taster. The dairy has made its strides all the way.

The turnover for the year 1997-98 was Rs. 138 crores. By selling 2035 tones of Shrikhand in the year 1998, Warana reached a new record of maximum selling of Shrikhand in India. For its qualitative and quantitative excellent performance dairy has acquired an ISO 9002 Certification in record time of three months.

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HISTORY

SHREE WARANA SAHAKARI (JTPADAK PRAKRIYA SANGH LIMITED, KORENAGAR was established in the year 1968 by Late Shri.Tatyasaheb Kore with the financial assistance provided by Shareholders and State Government. The object of establishing this dairy was to improve the milk producer's economical, social and educational leave and to provide the employment.

This scheme has provided the ready market to the milk producers for sale of mild in the villages through co-operative and on the other hand it provides wholesome, hygienic, good quality, processed milk and milk products to the urban customers at remunerative prices. Since the establishment it is continuously progressing.

It has been certified by ISO 9002 and HACCP certification. The milk is procured from about 5 tehsils, which are in milk-shed area. At present nearly 763 societies are functioning from 389 villages. The Warana sangh has an elected board of Directors. The plant was expanded in the year 1975; Warana dairy has five chilling centers at Ganeshwadi, Gandhinglaj, Jath, Mudhol, Solapur, and milk packaging centers at Washi, Gadhinglaj, Mudhol, and Solhapur.

Warana Sangh is popular due to "Shrikhand". In addition to this Butter, Ghee, Table Butter, Lassi, Dahi, Paneer, Cheese, SCM, Milk Powders (SMRWMPJDairy Whitner), Tetra Pack Milk and Flavored Milk are also manufactured here. This dairy is marketing the products under the brand name 'Warana’ has established good impression through out the Maharashtra. It has become benchmark for the products in other milk plant.

The 'Warana Dairy', one of the successful' co-operative dairy, was established in with the noble purpose of providing an additional source of income to the farmers from the surrounding villages. This revolutionary movement has crossed the turnover of Rs. 400 crores per annum.

In addition to this, Warana Dairy houses a plant of milk processing with the capacity of 10 lakh litres per day. It is one of the most hygienic plants. Along with Warana Shrikhand an indigenous Indian sweet,' Warana Milk Powder, UHT Milk in Tetra Pak, Produced in a quantity of 65 metric tonnes per day, it is exported to gulf nations like Kuwait, Saudi Arabia and Sharjah, African Countries, Bangladesh, China. Warana Shrikhand has set a record of highest selling in India.

It's also one of the most popular products in Maharashtra. All this stands as a solid proof of the Warana's quality. Soon, these products will be exported to European countries, US, UK, Russia, South Africa and Bahrain. The dairy produces various Milk & Milk products like UHT Tetra Pak Milk, Pasteurized Milk, Milk Powder, Shrikhand, Ghee, Butter, Cheese, Paneer, Chhass, Dahi, Lassi and many more.

The Warana Dairy is now all set to enter the European market with its wide range of quality products.

JITENDRA SANGLE

PRODUCTION PROCESS

The process on raw milk reception dock (RMRD) starts from unloading the Vehicles. The cans are conveyed on Hook chain conveyer.

On the way to tilting point auto lid opener opens can lids organoleptic tests are conducted. If anything wrong with can then it is detected and sue can is taken out from conveyor. Then O.K. cans are unloaded / emptied in dump tan^ manually at tilting point.

The cow and buffalo milk are collected separately on RMRD. The suspected / sour milk is not allowed d to mix with good /fresh milk. It is diverted from that line and conveyed to sour milk dump tank.

A lab person or chemical analyses the sample for platform tests such as Fat, ClR, COB, temperature, etc. machine tests are carried out in separate laboratory chamber

Sampling is done automatically by auto pneumatic sampler. Sample from each lot (Tilting tank) is taken in bottles and carried to the milk testing chamber on a sample bottle conveyor.

JITENDRA SANGLE

The cans, which are not properly cleaned, are taken to can scrubber and again loaded to can washer for re-cleaning.

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TANKER RECEPTION

The milk from the chilling centers located at Ganeshwadi, Gandhinglaj, Jath, Mudhol, Solapur etc. is transported by road Milk tankers.

As soon as the tanker arrives at the dock containing processed or chilled milk it is being tested for organoleptic tests and lab tests. After analyzing its quality, O.K. Quality Milk is accepted for further processing and production.

The milk handling capacity of Warana is around 7 lakh lit / day

RMRD at Warana dairy is well equipped with the advanced equipment has computerized and pneumatic auto sampler, milk testing machines, electronic weighing system. There is spacious area in front of the dock to park the vehicles. The dock having two ran reception lines, so has two units of each equipment like can opener; weights tank Dump Tank, Strait through can washer.

Processing section is the heart of Dairy industry. The milk received from the RMRD cannot be instantly processed. So it is first chilled and stored in silo tanks. Consequently processing is carried out in this section are chilling, storage, pasteurization, cream separation, filtration, clarification, homogenization, standardization, reconstitution and bactofugation.The equipment's in this section are PHE Chillers, Vertical Silos, Storage Tanks, HTST Pasteurizers, Duplex filters, Self Cleaning Clarifier cum Separators and Bactofuge.

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PRODUCTS OF WARANA

Lassi: "Warana lassi" The all season drinks its most popular drink from warana.

Shrikhand: WARANA is the largest manufacturer & seller of shrikhand in four flavors

Badam Pista, keshar, mango & Elachi.

Ghee: Ghee is a quality product from warana available in different packing sizes.

Cheese: Mozzarella cheese, processed cheese, pistta.

Milk: Milk & milk products from India like milk powder, cheese, paneer, ghee, butter,

and lassi

Fruit: - Exporter of fruit pulp/puree like mango, guava, banana etc. Mango: - Alphonso

mango pulp, Totapuri mango in 215kg drum pack & 3.1 k, 850gm tin pack. Pulp: -

Warana sales mango pulp, banana pulp, guava pulp.

Baby Food: - Warana exports baby food (Infant formula) Banana: - Banana puree/pulp.

Guava: - We export white guava pulp/puree. Jam: - Warana mixed and most delicious

fruit jam.

Puree: - Warana offers Alphonso mango puree, Totapuri mango puree, Banana puree,

White guava puree in natural flavour.

Cream: - Skimmed milk powder, full cream milk powder, 0%, 26% fat quality

products from Warana.

Malted: - Malted milk food, we are planning to manufacture products like stamina etc.

Curd: - Warana co-operative milk union products. Curd, butter, cheese, milk powder,

lassi, shrikhand, paneer etc.

Butter: - Salted butter, white butter & yellow butter. Paneer: Malai Paneer is our

favourite paneer product

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OBSERVATION

It produces different milk products at a time.

It is an ISO 9002 certified.

Maintenance of the quality.

The demand and supply equilibrium is maintained.

The ambience of the organization is very hygienic.

The whole process from production till the packaging is automatic (WARANA MILK INDUSTRY).

CONCLUSION

Mr.Mahajan, our instructor explained us in systematic and proper way, how raw material is converted into finished products. He showed the way how the product is packed, stored and supplied to major cities such as Sangli, Kolhapur, Nasik and major distribution is done in Mumbai.

Warana Dairy, as most of the cooperative bodies in Maharashtra has been established with sole aim of economic & social development of farmers and milk producers. Warana is a boon for the villagers of more than 500 villages. Warana Sang has also diversified into various other fields like textile & education. With at most care taken of the workers through modern and updated mechanism, the working community thrives onto the success of the Warana Milk dairy.

Warana milk products have become a symbol of pride amongst not just Maharashtra people, but for the whole nation! The export returns have made it possible to maintain the price level as well as quality standards in the whole milk processing process.

With rapid increase of turnover, the social and economical state of the villagers has got a boost.

JITENDRA SANGLE