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© 2015 Caterpillar All Rights Reserved
Winning with Innovation
© 2015 Caterpillar All Rights Reserved
OPPORTUNITY
October 19, 2015The Role of Technology in Managing Fatigue and Safety Culture
© 2015 Caterpillar All Rights Reserved
IS FATIGUE AN OPPORTUNITY ?
October 19, 2015
© 2015 Caterpillar All Rights Reserved
UNLOCKING THE POTENTIAL
October 19, 2015
$160B - $930B USD*Annually by 2025
Operations optimization, health & safety
* McKinsey Global Institute – June 2015
© 2015 Caterpillar All Rights Reserved
UNLOCKING THE POTENTIAL
October 19, 2015
$160B - $930B Annually by 2025
• McKinsey Global Institute“THE INTERNET OF THINGS: MAPPING THE VALUE BEYOND THE HYPE” June 2015
© 2015 Caterpillar All Rights Reserved
Did you know>..
In Australia, average idle time of construction machine is 26%
Average run time is 1500 hours a year
Average fuel burn is around 25 litres/hour
Average fuel price $1.40 litre
$13,650 per machine on idle fuel!
POTENTIAL SAVINGS
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INDUSTRY
• Productivity has declined
compared to significant gains
in other industries
• Labor hours per contract
dollar are higher as compared
to other industries
• Technology has not been as
effectively applied to reduce
time and cost as it has in other
industries
Construction & Non-Farm Labor Productivity Index (1964-2012)Constant $ of contracts / work hours of hourly workersSources: US Dept. of Commerce, Bureau of Labor Statistics
© 2015 Caterpillar All Rights Reserved
TECHNOLOGY // SOLUTIONS TO MEASURE & MANAGE
© 2015 Caterpillar All Rights Reserved
Equipment & Jobsite
October 19, 2015The Role of Technology in Managing Fatigue and Safety Culture
© 2015 Caterpillar All Rights Reserved
CAT CONNECT
October 19, 2015The Role of Technology in Managing Fatigue and Safety Culture
© 2015 Caterpillar All Rights Reserved
FROM: “BOLT ON” GRADE CONTROL SYSTEMS FOR “FINAL GRADE”
CAT GRADE TECHNOLOGY
� Bolt on systems require daily removal and installation
� Masts, GNSS cables vulnerable
� Limited integration witch machine features
� Support through multiple sources
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“BUILT IN” GRADE CONTROL SOLTUONS “FROM FIRST PASS TO FINAL GRADE”
CAT GRADE TECHNOLOGY
� Automated blade load control
� Controls track slip
� No climbing on machine to add / remove components
� No mast or cables
� Maximizing investment and technology use
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CAT GRADE CONTROL FOR E SERIES EXAVATORS 12- 90 TONNE
� No guess work - puts the grade checker in the cab, real-time bucket position
� Easy to use – set depth and slope and dig to grade
� Any job - No site designs or survey needed - No GPS, Lasers
� “Plug and play” - easy upgrade to 3D systems for more complex designs
CAT GRADE TECHNOLOGY
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CAT COMPACT TECHNOLOGY
� Technology that brings soil stiffness indication to the cab
� Allows operator to monitor the compaction process “on-the-go”
� Utilizing rolling resistance technology ( MDP )
� Caterpillar proprietary technology, and it is unique in the industry.
Off board reporting enables:• Pass count detail • MDP Value Detail• Pass count summary • MDP summary• Compacted elevation
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CAT CONNECT LINK TECHNOLGIES
Cat LINK Technologies COMPLETE FLEET SOLUTIONScalable hardwareAll assets
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� Daily pre start & machine inspection tool
� Easy to use and eliminates paper trail
� Provides pictures, call outs and notes
� Integrates into VisionLink & IT systems
� Customizable to suit you needs
� Works for all makes and models
� Know your plant is safe for your operators
� Free to download today!
� For: Google, ITunes Windows
� Contact dealer for administration access
CAT INSPECT APP
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People & Technology
October 19, 2015The Role of Technology in Managing Fatigue and Safety Culture
© 2015 Caterpillar All Rights Reserved
© 2015 Caterpillar All Rights Reserved
OPERATOR EFFECTIVENESS
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OUR FOCUS ON FATIGUE - TECHNOLOGY
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. � Measures sleep quality/quantity
� Detects sleep & wake
� Scientifically validated
� 93% Accurate as compared to polysomnography
� US Department of Transportation
� Generates effectiveness score (reaction/performance)
� Predicts times of fatigue
� BAC equivalence
TECHNOLOGY – CAT SMARTBAND
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TECHNOLOGY - SLEEP & WAKE DATA EXAMPLE 24 YEAR OLD MALE
wake bedtime
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TECHNOLOGY - MENTAL EFFECTIVENESS
7
8
AverageEffectiveness 67.4%
1
2
3
4
5
6
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TECHNOLOGY - (FAST) FATIGUE AVOIDANCE SCHEDULING TOOL
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3AM WAKE | 6AM START 4AM WAKE | 7AM START
TECHNOLOGY - (FAST) FATIGUE AVIODANCE SCHEDULING TOOL
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TECHNOLOGY - DRIVER SAFETY SYSTEM (DSS)
October 19, 2015The Role of Technology in Managing Fatigue and Safety Culture
© 2015 Caterpillar All Rights Reserved
� Technology
� Non-contact, non-intrusive
� Measures eyelid closure
� Measures head orientation
� Discrete, Verifiable Events
� Event Types Detected
� Fatigue events
� Eyes closed (duration > 1.5sec)
� Machine in motion (speed > 4mph)
� Distraction events
� Look away from road (duration > 4.5sec)
� Machine in motion (speed > 10mph)
TECHNOLOGY - DRIVER SAFETY SYSTEM (DSS)
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24/7 MONITORING
October 19, 2015The Role of Technology in Managing Fatigue and Safety Culture
© 2015 Caterpillar All Rights Reserved
SOLUTIONS
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SOLUTIONS
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SOLUTIONS
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PROCESS & MANAGEMENT SYSTEMS
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SOLUTIONS // LAYERS OF PROTECTION
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� Site no. 1 Technology Layer Only
� No education
� Fatigue understood as weakness
� Employees treated as irrelevant
� Inconsistent responses to events
� Management unseen
� Punitive results for fatigue events
� Tampering events: 375
� Fatigue event reduction: 44%
� Site no. 2 All Layers of Protection
� Educated on fatigue issues and risks
� Fatigue understood as natural
� Worked to engage employees
� Established consistent guidelines
� Management out in open
� Events as coaching opportunity
� Tampering events: 13
� Fatigue event reduction: 82%
SOLUTIONS // A CASE STUDY
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SOLUTIONS // IMPORTANCE OF CULTURE
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TECHNOLOGY – HELPING YOU MAKE MONEY
MAXIMUM
(~100%) uptime between service
intervals for key
production assets
Reduced liability
costs and zero lost-
time injuries through
SAFER
JOBSITES
MEASURABLEproductivity
increases that get the job done
quicker, with less
resources
Actionable, near-real-time
INFORMATION at the
SITE LEVEL to impact today’s work
MINIMIZED use of
expensive materials – and
the risk of rework by doing it right the first time with
precision and accuracy
© 2015 Caterpillar All Rights Reserved
CONTACTS
BRETT HASKINS
Cat Safety SolutionsAP Regional Manager
[email protected]+61 0427 459 991
CHRISTOPHER BARRETT
Caterpillar of AustraliaSystems Application Rep GCI
[email protected]+61 03 9953 9206
© 2015 Caterpillar All Rights Reserved
CAT, CATERPILLAR, ZIP, S.T.A.R.T., their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
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