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Anıl Ferit ÖZAYAluminum BU Country Account Manager

Manisa Aluminum

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Componenta Group

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One of the largest cast component suppliers in Europe

•Customers are served by offering them solutions, from engineering to components.

•Foundries and machine shops in Turkey, Finland, the Netherlands and Sweden.

•Net sales 545 MEUR (2012)

•Personnel approx. 4,300

•Our performance is based on excellence in engineering, casting and machining services, the Componenta values and sustainability.

•Componenta Corporation’s shares are listed on the NASDAQ OMX Helsinki

•Componenta A.S.’ (Turkish subsidiary) shares are quoted on the Borsa Istanbul.

95 years’ experience

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• Foreman Matti Lehtonen founded a small iron foundry in Helsinki in 1918.

• The main driving force through the Group’s history has been understanding and meeting customers’ needs and requirements.

• During 95 years the company has grown through organic growth and acquisitions from a Finnish family company to a Nordic, European and international supplier of cast components and solutions.

Ready to serve - strong local presence in key markets

Machine shops Främmestad, SE Orhangazi MS, TR Pistons (Pietarsaari), FI

Forge Wirsbo, SE

Customer service centers■Finland (Helsinki) ■Netherlands (Weert) ■Sweden (Främmestad)■Turkey (Manisa,

Orhangazi)

■France■Germany■Italy ■Russia■UK■USA

Logistic centers and warehouses●Antwerpen, BE●Bourg-en-Bresse, FR●Bristol, UK●Charleroi, BE●Främmestad, SE

Iron foundries Heerlen, NL Högfors, FI Orhangazi, TR Pietarsaari, FI Pori, FI Suomivalimo (Iisalmi), FI Weert, NL

Aluminium foundryand wheel business Manisa, TR

● Karkkila, FI ● Oswego, USA● Köln, GE● Wrexham, UK

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Componenta production capacities

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PRODUCTION CAPACITY

Iron foundries 346,000 tons/year

Turkey 170,000 Holland 92,000Finland 84,000

Aluminium foundry 10,500 tons/year Turkey

Aluminium wheels 14,800 tons/year Turkey

Machine shops 736,000 machining

hours/year

Turkey 350,000 Sweden 315,000Finland 61,000

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Componenta Manisa Plant

Aluminum BU – Casting Production Facility

Wheel BU & Administrative Facility

Aluminum BU – Machining and Prod. Dev. Facility

Warehouses & Quality Control & Maintenance facilities

Wheel BU Alu BU Manisa

Closed Area 19.671 m² 9.262 m² 28.933 m²

Open Area 25.355 m² 4.328 m² 29.593 m²

Total 45.026 m² 13.500 m² 58.526 m²

Overview Manisa – Shared Land

Shared

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Manisa AluminumDivision

Aluminum casting Wheels

10,500 t/year capacity 1,450,000 pcs/year

Personnel June 2013 Aluminum Casting Wheels Total

Blue Collar 385 332 717

White Collar 38 30 68

Total 423 362 785

General information

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Aluminum Business Unit

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8,812,8

20,9

30,1

37,3 39,3

49,2 50,0

29,5

47,942,7

30,235,0

65,0

Sales (MEUR) Aluminum Parts*

Growth phase Crisis & Consolidation Growth phase

*: Wheels excluded.

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*: Wheels excluded.

FiatMagnetti Marelli

Ford UKGetrag

Ford Renault

Tofas (JV Fiat)Turk Traktor (JV CNH)

ParkerGates

EatonGetragAAM

FordGrunerAnvis

AnvisPSA

RenaultThyssenKrupp

Sales by destination*

TURKEY (48%)ITALY (12%)

POLAND (4%)

GERMANY (18%)

FRANCE (7%)

UK (9%) VolvoElectrolux

SWEDEN (2%)

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Heavy trucks

9%

Construction and mining

-

Machine building

-

Agricultural machinery

9%

Automotive

82%

Our customer segments*

1411 April 2023 *: Wheels excluded.

Oil Sumps (HPDC)

Air Intake Manifold (GC) Cam Carriers

(HPDC)Cylinder Heads

(LPDC)

Ladder Frames (HPDC)

Differential Cases (HPDC)

Gear Boxes and Clutch Housings

(HPDC)

Front Crossmember (HPDC) Control Arm

(LPDC)

Steering housing (HPDC)

Rear Crossmember (HPDC)

Steering sleeve (HPDC)

Our products

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ISO/TS 16949:2009ISO 9001:2008

ISO 14001:2004

• 1999: QS 9000 / ISO 9002 ( BVQI )• 1999: “A” Level Supplier (by Wabco)• 1999: EAQF 94 (by RENAULT)• 2001: Anfia / Fiat (by FIAT)• 2002: ISO-14001 (by BVQI)• 2003: ISO 9001:2000 (by TSE)• 2003: ISO 9001:2000 (by BVQI• 2003: ISO/TS-16949:2002 (BVQI)• 2005: QMS Certificate for wheel

(by TÜV Rheinland)• 2006: Ford Q1 (by FORD)• 2008 : OHSAS 18001 (by BVQI)• 2010: TPM Excellence Award (by JIPM)• 2013: ISO/TS 16949:2009 (by DNV)• 2013: ISO 9001:2008 (by DNV)• 2013: ISO 14001:2004 (by DNV)• 2013: QMS Certificate for wheel

(by TÜV Rheinland)• 2010: VW Formel Q Capabılıty

Certificates and awards in Manisa

Operations – Production Assets

Final control

Text

Manual operation (100% final control and visual check)

Site Map X-ray control Machining Area Fettling Assembly

Impregnation

Leakage Test

HPDC

LPDC

GDC

Washing

Mazak 4Axis

14 High pressure die casting machines

6 Low pressure die casting machines

Gravity die casting machines

Text

Impregnation

Text

Text

Text

Makino 5 Axis

Text

Shot blasting machines

Heat Treatment

Penetran Crack Checking

Makino 5 Axis

Text

Melting

5 Nexus5800 & 4 Mazak 5000

9 Mazak 5800

6 Mazak 68004 Striko furnace 1200kg/hr

2 Striko furnace 650kg/hr

Casting

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GROSS PARTS MACHINING DEBURRING

90 Machining Fixtures in the Machining Shop

27 Leakage Devices and 10 Leak Detectors in the Leakage Test Area

FINAL CONTROL LEAKAGE TEST WASHING

FH- 6800 x 6UNİTS

MAZAK 5800 x 9UNİTS

NEXUS 5800-II x 5 UNİTS

MAKINO x 4 UNİTS

CMM 3 DIMENSIONAL MEASUREMENT

EQUIPMENT x 2UNITS

Machining Capabilities

IMPREGNATION

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