Conquest FireSprayFire Rated Ductwork

28408 Lorna Ave Warren Michigan 4809228408 Lorna Ave Warren Michigan 48092

Conquest ManufacturingConquest Manufacturing

Well equipped and well organized 98,000 sf Midwest Facility

Fire Rated Fire Rated Ductwork Ductwork

Single Source SolutionSingle Source Solution

FLAMEBAR BW11

What is Flamebar BW11

BW11 an ablative coating. Specially formulated water-based compound which contains mineral fibers in a low permeability elastomeric binder.

Ductwork fabricated to enhanced SMACNA standards per Firespray requirements

Duct spray coated with BW11 in our UL and ETL inspected facility

Installation by HVAC contractors supported by the factory issued installation

guidelines

If required, factory inspected and issued a “Certificate of Conformity”

Engineered 2-Hour Assembly

FLAMEBAR SYSTEMFLAMEBAR SYSTEM

Coated Galvanized duct system developed in ’80s in UK

#1 Fire Rated Duct and Grease Duct System by late 80’s in UK

Used in virtually all buildings in Middle East

Used throughout the Far East Introduced in US 2002

History:

SHAFT & GREASE SHAFT & GREASE DUCTDUCT

Proven Effective WorldwideProven Effective Worldwide Single Source SolutionSingle Source Solution Savings – 40% over alternatesSavings – 40% over alternates Save Time and CoordinationSave Time and Coordination U/L Tested to ASTM StandardsU/L Tested to ASTM Standards Multiple ApplicationsMultiple Applications

Flamebar BW 11 Flamebar BW 11 U.S. Client SamplingU.S. Client Sampling

Marlin StadiumMarlin Stadium Massachusetts Institute of TechnologyMassachusetts Institute of Technology Harvard UniversityHarvard University Carnegie Mellon LaboratoryCarnegie Mellon Laboratory GE World Research CenterGE World Research Center Spectrum LabsSpectrum Labs Texas Children’s HospitalTexas Children’s Hospital Lemmen Holton Cancer CenterLemmen Holton Cancer Center University of Wisconsin: MadisonUniversity of Wisconsin: Madison Sarasota HospitalSarasota Hospital St. Anthony’s Hospital, IllinoisSt. Anthony’s Hospital, Illinois University of California, IrvineUniversity of California, Irvine

LONDON HEATHROW AIRPORT – TERMINALS 1-5 & WORLD CARGO CENTER

Proven Proven EffectiveEffective

Shaft Duct Alternate

Building Regulations require separate compartments to limit the spread of fire through a building

Ventilation ducts penetrate these compartments

Traditional methods to maintain compartment rating:

Use Fire Dampers Use Fire Resisting Drywall Enclosures Use Firewrap

Typical Applications:Typical Applications:

Shaft Riser AlternativeShaft Riser Alternative Dryer ExhaustDryer Exhaust Primary AirPrimary Air

Lab & Fume ExhaustLab & Fume Exhaust PressurizationPressurization Smoke ExhaustSmoke Exhaust Kitchen ExhaustKitchen Exhaust and more…and more…

Flamebar BW11 SystemFlamebar BW11 System

UL and ETLTESTED

Tested & Classified by UL and ETL Tested & Classified by UL and ETL for up to 2 & 4 hours as a smoke for up to 2 & 4 hours as a smoke and fire duct (ISO-6944)and fire duct (ISO-6944)

FLAMEBAR FIRE RATED DUCT

FLAMEBAR BW11

Rated for Type A and Type B Duct

THE DUCT IS THE ENCLOSURE

Type A or B Duct BW11 tested for both Type A and B Duct. Wraps tested for Type A duct (fire

outside). If there is a fire upstream in an adjacent

compartment and the fire enters the Type A rated duct, failure will occur.

BW11 is the only fire rated solution for a fire inside and outside the duct.

ALTERNATE to FIRE RATED ALTERNATE to FIRE RATED ENCLOSURESENCLOSURES

Multiple TradesMultiple Trades Gypsum shaft wallGypsum shaft wall SMACNA DuctSMACNA Duct Fire SafingFire Safing Fire DampersFire Dampers Fire CaulkingFire Caulking Fire PenetrationsFire Penetrations Fire InspectionsFire Inspections

FLAMEBAR FLAMEBAR APPLICATIONS - RISERS -APPLICATIONS - RISERS -

Conventional SAMACNA Riser +2 hr Rated Gypsum Enclosure

Flamebar BW11 Fire Rated Riser

FLAMEBAR APPLICATIONS - FLAMEBAR APPLICATIONS - RISERS -RISERS -

Flamebar Duct provides Stability and Integrity for rated period (hours)

Insulation Rating achieved with “Architectural Wall” at 3 in. from Duct Surface

Shaft Savings CalculatorShaft Savings Calculator

CreditsCredits SMACNA DuctSMACNA Duct Wall penetrations Wall penetrations 2-hour drywall shaft 2-hour drywall shaft

wallwall Damper framing and Damper framing and

installationinstallation Fire safingFire safing Fire caulkingFire caulking General ConditionsGeneral Conditions

AdditionsAdditions BW11 DuctBW11 Duct Floor penetrationFloor penetration Non-rated wallNon-rated wall

Flamebar in lieu of WrapFlamebar in lieu of Wrap

Insulated DuctsInsulated Ducts Insulated Fire WrapInsulated Fire Wrap 1 and 2 hr protection1 and 2 hr protection Type A onlyType A only Upgraded DuctworkUpgraded Ductwork Upgraded SupportsUpgraded Supports Additional TradesAdditional Trades

Ductwork Design Standard

Both BW11 and Wrap solutions require the ductwork to be engineered to a standard greater than SMACNA.

UL and ETL test reports specify the upgraded components of the duct construction.

BW11 documentation included in published design standards.

Supports and Hangers

In a fire condition normal steel looses 95% of its tensile strength.

Hangers sized to standard SMACNA structural standards will fail before the 1-2 hr design time.

All BW11 or Wrap solutions must: Upsize all hangers from SMACNA standards Increase size of support bearing members Reduce spacing of hangers to between 5-6’

Wrap Savings CalculatorWrap Savings Calculator

CreditsCredits Upgraded DuctUpgraded Duct Upgraded HangersUpgraded Hangers Fire wrapFire wrap

AdditionsAdditions BW11 DuctBW11 Duct BW11 HangersBW11 Hangers

Flamebar BW-11 Flamebar BW-11 VersatilityVersatility

Because it is sprayed on, any shape ductwork can Because it is sprayed on, any shape ductwork can be produced:be produced: RectangularRectangular CircularCircular Flat OvalFlat Oval GalvanizedGalvanized StainlessStainless PVCPVC

FLAMFLAMEEBAR BW-11 BAR BW-11 FLEXIBILITY IN DESIGNFLEXIBILITY IN DESIGN

FLAMEBAR BW11 FIRE RATED DUCT

Advantages:SAVINGS up to 40% over

Wrap and Drywall EnclosuresSingle Source solutionFast Track solution – eliminates shaft wall inspections and sub coordinationEliminate the need for fire rated enclosures Regain valuable floor & ceiling space used for

shaftsUL Classified: 2 to 4 hr fire rated assemblyLight weight solution – reduced structural loading of slabs

Flexibility in Design & Rectangular, Flat Oval and Spiral Joints use TDC flanges with G Clamps Can be field repaired Water Resilient and will not support mold growth Certified upon final inspection

Advantages Continued:Advantages Continued:

NON WELDEDGREASE

DUCT

Tested & Listed by Intertek ETL Semko to ASTM E-2336

FLAMEBAR BW11 GREASE DUCT

ASTM E-2336 Listing Requires: Non Combustibility Test to ASTM E-136 Fire Resistance Test to ASTM E119 Durability Test to ASTM C-519 Internal Fire Test Fire Engulfment to ASTM E119 with Through Penetration Fire Stop to ASTM E814

Features Bolted Joints

FLAMEBAR BW11 GREASE DUCT

Advantages: Labor Savings

No Site Based Welding Required No Welder No Watchman No Permits No Equipment No OSHA Issues or Liability Issues

Fast Installation Bolted Joints – 75% Time Savings

Advantages Continued

FLAMEBAR BW11 GREASE DUCT

Readily Available, all rectangular sizes Fabricated per Design Supplied with Access Doors Installed, Gasket & G Clamps Can be Field Modified or Repaired Max Side Length: 49” Certified upon Final Installation

Conquest FireSpray

jpattillo@conquestmep.com586-576-7600