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FACILITY FALL PROTECTION: ROOF & FAÇADE MAINTENANCE LJB WEBINAR – NOVEMBER 2012 MEG PHILLIPS, P.E., C.S.P. [email protected]; 513-582-4782

Facility Fall Protection: Roof and Facade Maintenance

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LJB Inc. provided this webinar to give an overview on roof fall protection regulations, as well as common fall hazards and abatement solutions.

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Page 1: Facility Fall Protection: Roof and Facade Maintenance

FACILITY FALL PROTECTION: ROOF & FAÇADE MAINTENANCE

LJB WEBINAR – NOVEMBER 2012

MEG PHILLIPS, P.E., C.S.P.

[email protected]; 513-582-4782

Page 2: Facility Fall Protection: Roof and Facade Maintenance

2

ROOF FALL HAZARDS

0

20

40

60

80

100

120

140

160

180

200

2002 2004 2006 2008 2010

Roofs

Ladders

Scaffolds

Non-movingvehiclesStrucSteel

Source: BLS Census of Fatal Occupational Injuries

Page 3: Facility Fall Protection: Roof and Facade Maintenance

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BOTTOM LINE UPFRONT

Roof fall protection is challenging

> Various regulations

> Abatement strategies

You need a plan for:

> Access and safe distance policies

> Hazard identification

> Hazard abatement

Page 4: Facility Fall Protection: Roof and Facade Maintenance

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AGENDA

Safe distance

Work classification

Common hazards

Abatement strategies

> Roof

> Facade

Closing

Page 5: Facility Fall Protection: Roof and Facade Maintenance

5

SAFE DISTANCE?

OSHA 1910 OSHA 1926 OSHA 1926 roofing non-roofing

Page 6: Facility Fall Protection: Roof and Facade Maintenance

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SAFE DISTANCE?

Proposed 1910

OSHA 1910 OSHA 1926 OSHA 1926

roofing non-roofing

Page 7: Facility Fall Protection: Roof and Facade Maintenance

7

SAFE DISTANCE?

Proposed 1910

OSHA 1910 OSHA 1926 OSHA 1926

roofing non-roofing

Page 8: Facility Fall Protection: Roof and Facade Maintenance

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SAFE DISTANCE?

Proposed 1910

Mech. Equip. Exception

OSHA 1910 OSHA 1926 OSHA 1926

roofing non-roofing

Page 9: Facility Fall Protection: Roof and Facade Maintenance

9

SAFE DISTANCE?

Proposed 1910

Mech. Equip. Exception

OSHA 1910 OSHA 1926 OSHA 1926

roofing non-roofing

Page 10: Facility Fall Protection: Roof and Facade Maintenance

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SAFE DISTANCE?

Proposed 1910

Mech. Equip. Exception

15 feet de minimis

OSHA 1910 OSHA 1926 OSHA 1926

roofing non-roofing

Page 11: Facility Fall Protection: Roof and Facade Maintenance

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OSHA 1910

OSHA 1910 does not provide a safe distance from the edge

Proposed OSHA 1910 - Designated area> Perimeter shall be erected no less than 10 feet from the unprotected

side or edge

Page 12: Facility Fall Protection: Roof and Facade Maintenance

12

OSHA 1926: ROOFING

OSHA (sec 1926.502(f)(1)ii) - “the warning line shall be erected not less than 6 feet from the roof edge which is parallel… not less than 10 feet…perpendicular to the direction of mechanical equipment operation.” Other exceptions: OSHA (sec 1926.500(a)(2) & 1926.501(b)(1-14)) > Some leading edge work > Precast concrete erection> Residential construction

Page 13: Facility Fall Protection: Roof and Facade Maintenance

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OSHA 1926: NON-ROOFING

No safe distanceOSHA letter of interpretation> For trades other than roofing, warning lines at 15 feet will be a de

minimis violation• Roofing Work and Other Trades on Low-Slope Roof (August 1,

2000)

• Warning line at 6 feet for HVAC construction workers (November 15, 2002)

Page 14: Facility Fall Protection: Roof and Facade Maintenance

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OSHA 1926: NON-ROOFING

Warning lines must meet 4 criteria> 15 feet or more from roof edge> Meet or exceed OSHA 1926.502(f)(2)> No work activity within 15 feet of roof edge> Work rules prohibit workers from going outside warning line

Page 15: Facility Fall Protection: Roof and Facade Maintenance

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INTERNATIONAL BUILDING CODE

IBC (sec 1012.5) - “Guards shall be provided where appliances,

equipment, fans or other components that require service are

located within 10 feet of a roof edge.”

Page 16: Facility Fall Protection: Roof and Facade Maintenance

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AGENDA

Safe distance

Work classification

Common hazards

Abatement strategies

> Roof

> Facade

Closing

Page 17: Facility Fall Protection: Roof and Facade Maintenance

17

OSHA WORK CLASSIFICATION

Page 18: Facility Fall Protection: Roof and Facade Maintenance

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WHICH CLASSIFICATION?

Page 19: Facility Fall Protection: Roof and Facade Maintenance

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WHICH CLASSIFICATION?

Page 20: Facility Fall Protection: Roof and Facade Maintenance

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AGENDA

Safe distance

Work classification

Common hazards

Abatement strategies

> Roof

> Facade

Closing

Page 21: Facility Fall Protection: Roof and Facade Maintenance

21

COMMON HAZARDS - ROOFS

Means of access

Page 22: Facility Fall Protection: Roof and Facade Maintenance

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COMMON HAZARDS - ROOFS

Openings

Page 23: Facility Fall Protection: Roof and Facade Maintenance

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COMMON HAZARDS - ROOFS

Working near edge

Page 24: Facility Fall Protection: Roof and Facade Maintenance

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COMMON HAZARDS - ROOFS

Hoist areas

Page 25: Facility Fall Protection: Roof and Facade Maintenance

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COMMON HAZARDS – FAÇADE

Window cleaning and maintenance

Architectural treatments

Flags/banners

Page 26: Facility Fall Protection: Roof and Facade Maintenance

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AGENDA

Common hazards

Safety requirements

Abatement strategies

> Roofs

> Façades

Closing

Page 27: Facility Fall Protection: Roof and Facade Maintenance

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HIERARCHY OF CONTROL

Defeatability

Effe

ctive

ness

Elimination

Substitution

Engineering controls

Administrative controls

Personal protective equipment (PPE)

Page 28: Facility Fall Protection: Roof and Facade Maintenance

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LETTERS OF INTERPRETATION - OSHA

Roof access openings require protection (July 12, 2000)

>Guardrail for roof hatch openings

Fall protection requirements for roof construction (Dec. 15, 2003)

>Use of warning lines for low slope roof work vs. other trades

Page 29: Facility Fall Protection: Roof and Facade Maintenance

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ABATEMENT OPTIONS - OSHA

Page 30: Facility Fall Protection: Roof and Facade Maintenance

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OSHA STD 1-1.13 – DEFINITION

Any surface designed or used as a walking / working surface

>For tasks performed on a predictable / regular basis

Page 31: Facility Fall Protection: Roof and Facade Maintenance

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OSHA STD 1-1.13 – REQUIREMENTS

FREQUENT TASKS:

> More than 1x every 2 weeks

> More than 4 hours over 4 week period

> Required to use engineering controls (guardrail)

LESS FREQUENT TASKS:

> Permitted to use alternative fall protection such as a personal fall arrest systems (PFAS)

Page 32: Facility Fall Protection: Roof and Facade Maintenance

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AGENDA

Safe distance

Work classification

Common hazards

Abatement strategies

> Roof

> Facade

Closing

Page 33: Facility Fall Protection: Roof and Facade Maintenance

33

ELIMINATION/SUBSTITUTION

Place HVAC units on the ground

Design considerations for roof access via aerial lift

Page 34: Facility Fall Protection: Roof and Facade Maintenance

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ENGINEERING CONTROLS

Guardrail

> Fixed

> Portable

Lifts

Fixed scaffold

Page 35: Facility Fall Protection: Roof and Facade Maintenance

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ROOF PLAN

Page 36: Facility Fall Protection: Roof and Facade Maintenance

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ROOF HATCH

Page 37: Facility Fall Protection: Roof and Facade Maintenance

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ROOF FANS & SMOKE VENTS

Page 38: Facility Fall Protection: Roof and Facade Maintenance

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SKYLIGHTS

Page 39: Facility Fall Protection: Roof and Facade Maintenance

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ADMINISTRATIVE CONTROLS

Roof permit system

> Primary vs. secondary control

> Implementation

> Training

> Monitoring

Page 40: Facility Fall Protection: Roof and Facade Maintenance

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ROOF PLAN

Page 41: Facility Fall Protection: Roof and Facade Maintenance

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THIS ISN’T WARNING LINE

Page 42: Facility Fall Protection: Roof and Facade Maintenance

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DESIGNATED AREAS

Proposed OSHA 1910 - Designated area>Work of temporary nature such as maintenance on HVAC

>Use warning line as alternative to installing guardrails

>Surface slope must be 10 degrees or less

>Perimeter shall be erected no less than 10 feet from the unprotected

side or edge

>Access to designated area must be clear path with warning lines

Page 43: Facility Fall Protection: Roof and Facade Maintenance

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PPE

Roof edge

> Fall restraint or arrest

• Rail

• HLL

• Anchor points with lifeline

Page 44: Facility Fall Protection: Roof and Facade Maintenance

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PPE: ANCHORAGE POINTS

Fixed anchorage

> Structural steel?

> HVAC unit?

> HVAC curb?

Temporary anchorage

> Ballasted anchor?

Page 45: Facility Fall Protection: Roof and Facade Maintenance

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PPE SOLUTIONS

Did you consider?

> Anchorage strength

> Fall clearance

> Swing fall

> Proper application

> Procedures and training

> Rescue

Page 46: Facility Fall Protection: Roof and Facade Maintenance

46

REVIEW

What classification, safe distance and solution would you apply here?

Page 47: Facility Fall Protection: Roof and Facade Maintenance

47

FINAL ABATEMENT

Page 48: Facility Fall Protection: Roof and Facade Maintenance

48

AGENDA

Safe distance

Work classification

Common hazards

Abatement strategies

> Roof

> Facade

Closing

Page 49: Facility Fall Protection: Roof and Facade Maintenance

49

FAÇADE MAINTENANCE

Aerial work platforms

Supported scaffold

Suspended systems

Page 50: Facility Fall Protection: Roof and Facade Maintenance

50

AERIAL WORK PLATFORMS

Page 51: Facility Fall Protection: Roof and Facade Maintenance

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SUPPORTED SCAFFOLD

Page 52: Facility Fall Protection: Roof and Facade Maintenance

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SUSPENDED SYSTEMS

Page 53: Facility Fall Protection: Roof and Facade Maintenance

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INDEPENDENT ANCHORAGES

Capable of supporting 5,000 pounds

Located directly over the point of suspension

Page 54: Facility Fall Protection: Roof and Facade Maintenance

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SUSPENDED SCAFFOLD ANCHORAGES

SAFE POINTSStructural members determined by qualified person

UNSAFE POINTSStandpipesVentsOther piping systemsElectrical conduitOutrigger beamsCounterweights

Page 55: Facility Fall Protection: Roof and Facade Maintenance

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SUSPENDED SCAFFOLD OPTIONS

Page 56: Facility Fall Protection: Roof and Facade Maintenance

56

SUSPENDED SCAFFOLD OPTIONS

Page 57: Facility Fall Protection: Roof and Facade Maintenance

57

ANSI I-14.1 WINDOW CLEANING STANDARD

Withdrawn by ANSI > Revised standard being prepared by IWCA committee.

Independent anchorage for suspension lines and lifelines

Roof anchorage must be designed for the greater of 5,000 pounds or 4x the maximum applied load

15º rigging angle from point of suspension

Annual anchorage inspection

Page 58: Facility Fall Protection: Roof and Facade Maintenance

58

AGENDA

Safe distance

Work classification

Common hazards

Abatement strategies

> Roof

> Facade

Closing

Page 59: Facility Fall Protection: Roof and Facade Maintenance

59

ACTION ITEMS

Evaluate your program’s safe distance policies

Educate others about safe distances and work

classifications

Evaluate or develop a roof permit system

Page 60: Facility Fall Protection: Roof and Facade Maintenance

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TO LEARN MORE

Blog

> thespot.ljbinc.com/category/safety

Past webinars

> Slideshare.net/kmesser

Twitter

> @LJBInc