Injectable dry powder filling machine

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State of Art Injectable Dry Powder Filling Machine

For More information About Injectable Dry Powder Filling machine

The injectable dry powder filling machine also known as micro dosing powder filling machine & they found their extensive used in injectable section of pharmaceutical industries where They are used for the dosing of injectable powders into vials.

The powders are filled into Glass Vial using a unique vacuum -pressure dosing system. After that, the glass vials are sealed with a rubber stopper.

These series of micro dosing injectable dry powder filling machine can fill from 50 mg to 6 grams powder in vial.

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1. Significance of Injectable Dry Powder Filling Machine

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2. Different model of Injectable dry powder filling machine

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Single wheel Injectable dry powder filling machine

Output : 120 Vials per minute

Double wheel Injectable dry powder filling machine

Output : 240 Vials per minute

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3. Salient Features of Injectable Dry powder filling machine

Compact footprint where different modules like turntables, filling and rubber stoppering are assembled as one unit with minimum space requirement.

Entire transmission of machine is helical gear driven, which impart long and trouble free operation.

CGMP Design. Highly precise powder dosing system based on

Vacuum -pressure. Simple, fast and repeatable changeover. Positive vial transport system i.e. vial separator guide

vials through module like filling, stoppering ensuring they remain upright during transport.

Parts come in Contact with Sterile Powder & Rubber stoppers are of AISI 316L.


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3.1 Salient Features of Injectable Dry powder filling machine

Multiple dosing of injectable / sterile powder or changeover of container size and different fill size is possible by just changing the vial separator or size of the piston respectively

“NO VIAL NO FILL” scheme eliminates wastage of costly Powder.

Special delrin conveyor belt to avoid sticking of vial on conveyor.

All electronics are of CE Certified. Autonomous pneumatic circuit i.e. Vacuum and

pressure circuit. Vacuum Filter of 10 micron and Air filter of 2 micron. The electrical system of the equipment is being

housed as per cGMP and cGEP standards with adequate safety

Digital Vacuum and pressure switch for monitoring vacuum and Air.


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4. How does these machine works:

The Injectable dry Powder Filling Machine with rubber stopper unit is having vari-speed S.S. Slat chain Conveyor with optional Turn Table at in-feed & out-feed.

When the machine starts Vials are feed from Turn Table. Product wheel will separate the vials, Powder is comes from the Hopper, Suck by Filling wheel & then fill in to vial by piston assembly fitted in Filling Wheel.

Now, filled vials are travel to Stopping Station, Rubber stopper are comes from the hopper by chute one by one with the help of vibratory system. Rubber stopper puts on vials & press wheel are press the stopper on vials. Now, Filled & Stopper vials are goes to discharge end


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5. Typical Specification


Particular Specification

Type of MachineAutomatic single head injectable dry powder filling machine

Automatic Double head injectable dry powder filling machine

Filling Speed

120 Vials/minute based on 5-10ml vial for Single Dosage(Depending up on size/types of vial & powder density)

240 Vials/minute based on 5-10ml vial for Single Dosage(Depending up on size/types of vial & powder density)

Design Left to Right Left to Right

Dosage

50 mg to 1.5 grams. Single Dose (with Change Parts) 1.5 grams to 6 grams. Double, Triple and Four Doses.Fill range depending upon vial opening and bulk density of powder. Under controlled level of Humidity (i.e. 25%)

50 mg to 1.5 grams. Single Dose (with Change Parts) 1.5 grams to 6 grams. Double, Triple and Four Doses.Fill range depending upon vial mouth diameter and bulk density of powder. Under controlled level of Humidity (i.e. 25%)

Dosing wheel One TwoDosing port / Wheel 8 Nos 8 Nos

Fill Accuracy±2% depending upon consistency and uniformity of bulk density of injectable powder

±2% depending upon consistency and uniformity of bulk density of injectable powder

Product Conveyor 50 mm (2") wide delrin conveyor 50 mm (2") wide delrin conveyorPowder Suction Through Vacuum Through Vacuum

Powder Delivered Through Air/Nitrogen (Customer to Provide) Through Air/Nitrogen (Customer to Provide)

Stopper Delivered Through Vibratory Bowl & Chute Through Vibratory Bowl & ChuteMachine Dimension 1830 (mm) X 915 (mm) X 1600 (mm) 2100 (L) x 1170 (W) X 1600 (H)

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6. Contact us


N.K industriesPlot no 1521, Phase -3, GIDC Industrial estate, VatvaAhmadabad , INDIA-Pin No: 382445Phone: +91-79-25834979 or +91-79- 40083141Fax: +91-79-25895909Cell no : +91-9824072738E-mail: [email protected]:www.nkcapingmachine.com

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Business

Injectable dry powder filling machine