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1
JAMESTOWN PELLET STOVES®
Dealer Training Guide
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Sales training. Why Jamestown?
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Unlike many stoves found at the big box stores which are manufactured with price in mind instead of longevity Jamestown provides a high quality stove built to last and here are a few reasons why…
First in Quality – First in Service. Jamestown has been in the market for more than 30 years. Jamestown is Canadian owned and manufactured in the Unites
States utilizing all North American suppliers ensuring the best quality materials available.
Jamestown uses heavy 10 gauge steel in the fire box to ensure many years of service
Jamestown is one of the most efficient pellet stoves on the market Jamestown Pellet Stoves are EPA approved at 2.0 for the J 1000 and
2.3 for the J 2000
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Jamestown uses a very heavy duty, steel fire pot and warranties it for 5 years.
Jamestown uses a heavy cast iron door that not only looks great but holds and radiates heat to increase our stoves efficiency.
Jamestown produces only auto light units making the stove very easy to use.
All Jamestown Stoves are wired to accept a thermostat. Jamestown offers a digital control board with many easy to use
options. Jamestown offers a simple to install hopper extension that fits on
either model and holds an additional 56 pounds of pellets Jamestown has side doors that open easily on hinges providing plenty
of easy access to all components for servicing. Jamestown contains four additional heat chambers in the sides to
hold and radiate heat into the room increasing the stoves efficiencies.
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Jamestown manufactures two models which may be dressed to achieve seven different looks keeping inventory low and selection high.
Jamestown’s J 1000 is the smallest stove made with an output of 38,000 BTU’s.
Jamestown J 1000 is completely convertible where it may be used as a free standing unit or a hearth mount/insert.
Jamestown offers accessories in black, gold or nickel to suit any customers taste.
Jamestown is proud of its customer service and strives to the very best it can be in satisfying all our customers.
Jamestown has warehouses in the United States and Canada to ensure fast and affordable shipping.
Jamestown offers an exclusive Pedestal and carpet protector system to help keep your customers cost down
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while making your profits higher. Jamestown offers superior technical support to dealers. Jamestown offers plenty of training and sales tools. Jamestown offers active dealers protected territories so you are not competing in
your area with the same product. Jamestown offers a web site for you or your customers to refer to for further
information Jamestown links your website to ours and ours to yours. Jamestown offers a special dealer area on our website with special dealer
information. Jamestown has a great face book page Jamestown has our user guide DVD on u tube and on our web site Jamestown places a user guide DVD in every stove to help ensure your customers
know how to operate their stoves properly saving you wasted service calls. At Jamestown we consider our dealers as partners. As partners we establish a
relationship which encourages both parties to work together to achieve success. Comfort and satisfaction awaits your customers
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TOPICS TO BE DISCUSSED
General pellet stove facts
Jamestown Pellet Stoves features
Jamestown Pellet Stoves specifications
Safety warnings & notices
Clearances inside & outside
Achieving optimum efficiency
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TOPICS TO BE DISCUSSED Wood pellet quality control
Control panel wiring & functions
First time stove start-up steps
Maintenance schedule
Exhaust methods & types
Trouble shooting
Warranty information
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GENERAL PELLET STOVE FACTS
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GENERAL PELLET STOVE FACTS
Pellet stoves use biomass pellets to produce heat
Biomass is a clean renewable energy source
Pellet stoves need electricity to function properly
Pellet stoves should be vented outside using proper pellet stove (type “L”) piping
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GENERAL PELLET STOVE FACTS
Pellet stoves require regular maintenance
Pellet stoves can greatly reduce heating costs (electric, propane, fuel oil)
Pellet stoves save the end user countless hours of splitting and hauling cordwood
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Turn your wood piles into a playground!
“First in Quality – First in Value”
JAMESTOWN PELLET STOVES FEATURES
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JAMESTOWN PELLET STOVES FEATURES Heavy 10ga steel construction Heavy duty steel firepot Heavy cast iron door Heat exchange chambers Easy to operate control board Auto ignition start-up Manual draft control Mobile home approved Parts and materials are all North American made and manufactured
High efficiency ratings 99.8% combustion efficiency(rate pellets are burned at)
88% overall efficiency(combustion efficiency+ heat transfer efficiency)
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JAMESTOWN PELLET STOVES FEATURES
J1000 Only 13.5” deep 38,000 BTU output Heats 1,800 Sq. Ft. Free standing 37lb Hopper Insert/hearth mount*
black/brass/nickel
J2000 45,000 BTU output Heats 2,200 Sq. Ft. 58lb hopper Ash pan Free standing* Jamestown trivet black/brass/nickel
Hopper Extension adds 56lbs to either model
Mounting hardware is separate from stoves when shipped
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JAMESTOWN PELLET STOVES FEATURES
J1000 Hearth Insert•Brass/Gold door trim•Gold plated door handle•Brass shroud trim•Brass insert riser•Shroud
J1000 Free Standing•Nickel door trim•Nickel door handle•Nickel “J” legs
“J” Leg
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JAMESTOWN PELLET STOVES FEATURES
J2000 Free Standing•Brass door trim•Gold door handle•Gold Queen Anne legs•Gold trivet
J2000 Free Standing•Brass door trim•Gold door handle•Gold trivet•Pedestal & carpet protector
Queen Anne Leg
Hopper Extension
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“Canadian Owned – American Made”
JAMESTOWN PELLET STOVES SPECIFICATIONS
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JAMESTOWN PELLET STOVES SPECIFICATIONSJ1000 (without leg, pedestal, riser)
J2000(With Standard Pedestal)
Standard Color Satin Black Satin Black
Vent Pipe Diameter 3” (76mm) or 4” (101mm)
3” (76mm) or 4” (101mm)
Electrical Ampere Rating 5.2 7.5
Vent Pipe Type Type L Type L
Height 24in / 610mm 30in / 762mm
Width 23in / 584mm 26in / 660mm
Depth 13.5in / 343mm 24.5in / 622mm
Weight 175lb / 80kg 220lb / 100kg
Shroud Size 31” W x 42” H NA
Fuel Hopper Capacity 37lbs / 16.8kg 58lb / 26.4kg
Maximum Vertical Vent Length
35ft / 10.5m 35ft / 10.5m
Maximum Horizontal Vent Length
10ft / 3m 10ft / 3m
Electric Wattage Rating 150w running/400w start-up
150w running/400w start-up
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SAFETY WARNINGS & NOTICES
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SAFETY WARNINGS
Improper installation voids warranty, or worse
Suggest professional installer Abide by local building codes Do not keep flammables near by Do not use fire starters
Fluids, gels, solids No burning garbage or other wasteSTOVE SURFACES GET HOT WHEN STOVE IS IN USE! DO NOT TOUCH!
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SAFETY WARNINGS Do not install a flue damper in exhaust (check local building codes)
Do not connect to a chimney flue serving another appliance
Check with piping manufacturer for clearances specific to piping
Use only Jamestown components Do not over fire/over heat
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SAFETY NOTICES
Pellet stove & exhaust should be professionally inspected annually
Improper installation can be dangerous
Follow the directions in the owner’s manual closely
Burn ¼” premium wood pellets
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SAFETY NOTICES
Use the Jamestown protector pad or construct one made of non- combustible material
Never place combustible objects on stove top or trivet
Do not operate the stove if any part becomes defective
Do not operate with broken or missing glass Don’t slam the door Clean glass only when stove is cool
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Don’t place combustibles on stove top
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SAFETY FEATURES
Hopper Lid Safety Shutoff Stops the auger from moving when the hopper lid is open
Vacuum Switch Stops the auger from moving if any large air leaks are detected
When the auger stops moving the stove will enter its shut down cycle
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SAFETY NOTICES
For Mobile Home Installation Stove must be secured to floor Fresh air intake must be vented outside
Pellet stove must be grounded Use vapour barrier where exhaust exits the structure
Check with local building codes Use type “L” exhaust vent
double wall pellet pipe
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MOBILE HOME PEDESTAL MOUNTING
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Always check with your local building codes for appropriate clearances
CLEARANCES INSIDE & OUTSIDE
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JAMESTOWN STOVE CLEARANCES
CORNER INSTALLATION ALCOVE INSTALLATION
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VERTICAL CLEARANCES
VERTICAL CLEARANCES
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CLEARANCES OUTSIDE THE HOUSE
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CLEARANCES OUTSIDE THE HOUSE
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ACHIEVING OPTIMUM EFFICIENCY
IT’S ALL ABOUT AIR MOVEMENT
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ACHIEVING OPTIMUM EFFICIENCY
TOP 2 FACTORS
1. COMBUSTION EFFICIENCY- HOW EFFICIENTLY PELLETS ARE BURNING
2. HEAT TRANSFER EFFICIENCY- HOW MUCH ROOM AIR IS BLOWING PAST HEAT EXCHANGER SURFACES AND EXTRACTING HEAT FROM STEEL SURFACES
TORCH-LIKE FLAME
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ACHIEVING OPTIMUM EFFICIENCY
DIFFERENT ALTITUDES AFFECT WHICH DRAFT SETTING WORK BEST
FIND THE OPTIMUM AIR TO FUEL RATIO ADJUST THE MANUAL DRAFT CONTROL ADJUST HEAT SETTINGS TO ACCOMMODATE DRAFT SETTINGS
LIGHT BROWN OR MILKY WHITE ASH ON GLASS AND FINE GRAY ASH DEPOSITS ARE SIGNS OF A CLEAN EFFICIENT BURN
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WOOD PELLET QUALITY CONTROL
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WOOD PELLET QUALITY CONTROL
Quality of pellets drastically affect the efficiency of the stove
What makes a premium wood pellet?1. Type of raw material used-
clean sawdust2. Ash content- less than 2%3. Moisture content- less than 8%
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Premium Wood Pellets = Efficient Pellet Stove
A lesson from one of the world’s greatest
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WOOD PELLET QUALITY CONTROL
Why not to use poor quality pellets They suck the life out of the stove They leave large ash deposits called clinkers
They create more ash which means more cleaning
Inconsistent burn rates Increased wear and tear
NO CORN OR OTHER RAW MATERIALS
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WOOD PELLETS QUALITY CONTROL
Quality wood pellets burn hotter• Use less fuel to produce more heat• Complete burn = less mess
DeFehr Premium Wood Pellets• Hardwood & softwood• Less than 0.5% ash • 5%-8% moisture content• 40lb bags (50 bags per ton)• made from clean sawdust
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CONTROL BOARD WIRING & FUNCTIONS
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CONTROL BOARD WIRING & FUNCTIONS
Jamestown Pellet Stoves Control Board
Introduced in 2009
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CONTROL BOARD WIRING & FUNCTIONS
Wires are colour coded
Thermostat block is ready to be wired
Use this diagram when trouble shooting
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CONTROL BOARD WIRING & FUNCTIONS
Self-diagnostic features All lights are lit and control board is not responding Unplug stove, wait 10s, plug stove back in
Led #2 is blinking Vacuum leak indicator, there is an air leak
Led #3 is blinking Proof of fire switch not detecting sufficient heat, check hopper and burn pot
Led #4 is blinking Over firing, have a qualified service tech determine reason for over firingStove enters a safety shutdown mode when requirements
are not being met
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CONTROL BOARD WIRING & FUNCTIONS
On/off switch- red for first 15mins then turns green upon successful start-up
Manual auger- manually feeds pellets through auger, normally used after filling an empty hopper
Auger trim-Adjusts factory fuel feed rates on levels 2-4, LED not illuminated indicates setting. Hold both auger trim & heat level (up or down) to set
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CONTROL BOARD WIRING & FUNCTIONS
Room fan/Convection Fan-boosts fan to high on levels 1-4
Heat Level- adjusts heat levels 1-5 Manual Mode- operate the stove manually Auto Mode- for thermostat control, stove
turns on and off when thermostat calls for heat
Hi-low mode- for thermostat control, stove switches between desired heat level & lowest level, while never turning off to achieve required temperature
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Always unplug the stove before opening side panels
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CONTROL BOARD THERMOSTAT CONNECTION BLOCK
Always unplug the stove when opening the side panels!
Keep It Simple
Use a basic thermostat
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Comfort Awaits
YouFIRST TIME STOVE START-UP
STEPS
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FIRST TIME STOVE START-UP STEPS
Check inside the hopper Fill the hopper with ¼” premium wood pellets
Verify firepot is seated properly Plug it in to a grounded outlet
No power cords or outlets that are wired to a toggle switch
Press On/Off button, voila!
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MAINTENANCE SCHEDULE
Be sure to properly align the firepot with the ignitor tube
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TURNING THE STOVE OFF
Simply press the on/off switch
The stove will begin its cool down mode (approximately 30 min)
Never unplug the stove while it is on
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MAINTENANCE SCHEDULE
The following is “SUGGESTED” maintenance. Stove owners will develop a good idea of how often they require cleaning after the first few tons of pellets.
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MAINTENANCE SCHEDULE
A consistent maintenance schedule will extend the life of the stove and components
Develop your own maintenance schedule based on usage
Most problems occur because of poor maintenance
A clean stove is a happy stove
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Willie loves clean pellet stoves
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MAINTENANCE SCHEDULE
Daily Routine
Check for clinkers inside firepot
Check for ash accumulation under the firepot
Check the air wash bracket
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MAINTENANCE SCHEDULECheck air wash bracket for build up
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MAINTENANCE SCHEDULE
Weekly Routine
Clean the glass- First dip a cloth into the ash collected in the fire box & use the ash to remove build up on glass
Then use your favourite glass cleaner with the same cloth
Heat exchanger tubes Clean the firebox area Ash pan (J2000) Upper shelves
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MAINTENANCE SCHEDULE
Pull and push scraper rod to free fly ash from the heat exchanger tubes
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MAINTENANCE SCHEDULE
Cut-away view of firebox, heat exchanger tubes, and upper shelf
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MAINTENANCE SCHEDULE
Monthly Routine or 1 Ton of Pellets
Side and rear(J2000) heat exchange chambers Exhaust system
Recommended inspection after first ton of pellets
Periodic cleaning will depend on usage Seals and gaskets
If flames tend to “lick” towards the glass door check the door, ash pan, and glass gaskets
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MAINTENANCE SCHEDULE
Annual Routine Inspect and clean exhaust system
Replace any worn down gaskets Clean piping Inspect termination cap
Clean rear components Clean all motors and blowers
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EXHAUST METHODS & TYPES
SYSTEM REQUIREMENTS VENTING CLEARANCES
Existing chimneys require relining
Use only type “L” vent pipe
Seal all connections using rtv high temp silicone
Fresh air intake should be vented outside
Max 35ft vertical Max 10ft horizontal 12” min. between exhaust cap & fresh air intake inlet
Terminate above snow level
Use 4” pipe when a rise is over 11ft
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TROUBLE SHOOTING
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TROUBLE SHOOTING
Refer to the owner’s manual for trouble shooting guide
In order to diagnose problems with the stove we need to know what’s in it
Lets take a look at the Jamestown pellet stove
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What’s in that stove?
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TROUBLE SHOOTINGA) Control boardB) Firepot D) Hopper lidE) Outer exchange plateF) Inner exchange plateG) Glass gasketH) Door/ashpan gasketI) Hopper lid gasketJ) Side glassK) Centre glassT) CerabrickU) Cerabrick retainerV) Draft knob
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TROUBLE SHOOTINGC) Cast spring handleL) Convection fanM) Combustion/exhaust fanN) Proof of fire switchO) High limit switchP) Vacuum switch Q) Auger motorR) Auger assemblyS) Ignitor
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TROUBLE SHOOTING
Save time diagnosing the pellet stove with a Magnehelic gauge.
This gauge can be modified to fit directly onto the combustion exhaust.
A Magnehelic gauge will instantly let you know if your dealing with an air leak.
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TROUBLE SHOOTING
High limit switch
Vacuum switch
Proof of fire switch
P.O.F. switchIgnitor
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TROUBLE SHOOTING
Combustion/exhaust fan
Convection fan
Auger motor/Auger Assembly
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WARRANTY INFORMATION
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WARRANTY INFORMATION
Steel parts are under warranty for 5 years
Electrical parts are under warranty for 2 years (fuse on control board is excluded)
Please send in customers warranty card along with proof of sale
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WARRANTY INFORMATION
This warranty does not apply to instances where the stove owner did not properly install, operate or maintain the stove
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RECOMMENDATION
Check out the Jamestown Pellet Stoves User Guide DVD!
This video will help reinforce some of what we’ve gone over today.
Pick up your Jamestown Pellet Stoves Cleaning Kits! We strongly recommend that every customer has one!
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Thank You
Welcome toTeam Jamestown
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JAMESTOWN PELLET STOVES®
Any Questions?