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Lean Equations By Tom Curtis

Lean Equations

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Equations exploring Lean Concepts and Tools.

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Page 1: Lean Equations

Lean EquationsBy Tom Curtis

Page 2: Lean Equations

Created by Tom Curtis 2010Blog: www.onimproving.blogspot.comOther presentations on www.slideshare.net Under Onimproving Email: [email protected]

Page 3: Lean Equations

IntroductionI try to understand Lean by

experiencing and seeing it in as many forms and situations as I can. This is an another attempt to do that. What

follows is a series of equations. Each equation addresses a lean concept or tool. Review them and see if they help you better see Lean, then create your

own. Enjoy!--Tom Curtis, 2010

Page 4: Lean Equations

Lean=process-waste+flow

Page 5: Lean Equations

5s=

work area-extra stuff+visual order

Page 6: Lean Equations

Andon=visual+purpose

Page 7: Lean Equations

Gemba=action zone

Page 8: Lean Equations

Heijunka=demand-spikes

Page 9: Lean Equations

Kaizen=

improvement+stabilization

Page 10: Lean Equations

Kaizen Eyes=

seeing+opportunity

Page 11: Lean Equations

Hansei=

reflection+learning

Page 12: Lean Equations

Jidoka=

machine+self stop

-multiple defects

Page 13: Lean Equations

JIT=inventory+on time

Page 14: Lean Equations

Kanban=

signal+instruction

Page 15: Lean Equations

Mura=activity-evenness

Page 16: Lean Equations

Muri=activity+strain

Page 17: Lean Equations

Poka-yoke=

activity-mistake

Page 18: Lean Equations

Pull=

customer demand+distribution+production

Page 19: Lean Equations

Root Cause=

why+why+why+why+why

Page 20: Lean Equations

SMED=

Change over-unneeded steps

Page 21: Lean Equations

Standard Work=

how to+documentation

Page 22: Lean Equations

Takt=production+rhythm

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TPM=

maintenance+proactivity+consistency

Page 24: Lean Equations

Value Added=

customer wants+correctly done

Page 25: Lean Equations

Waste=activity-value

Page 26: Lean Equations

Yukoten=

improvement+sharing