Lean Materials Management - Parts presentation at the line - November 2016

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Parts Presentation at the LineDesign Principles

Thinking win, Win, WIN

Parts Presentation at a LineDesign Principles

Marek Piatkowski – November 2016


http://www.google.ca/url?sa=i&rct=j&q=parts%20storgae%20at%20the%20line&source=images&cd=&docid=4WovaAt9py9jUM&tbnid=TGFSLlQJdU8-CM:&ved=0CAUQjRw&url=http://www.bristol-storage.co.uk/store/kanban-rivet-racking-shelving-system&ei=hm_5UZGaJrDC4APZvYDIDQ&psig=AFQjCNFKfJppIlBd7mkHoxuSGUavReLWyw&ust=1375387867918515

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Introduction - Marek Piatkowski Professional Background

Toyota Motor Manufacturing Canada (TMMC) - Cambridge, Ontario from 1987-1994

TPS/Lean Transformation Consulting - since 1994 Professional Affiliations

TWI Network – John Shook, Founder Lean Enterprise Institute (LEI) – Jim Womack Lean Enterprise Academy (LEA) – Daniel Jones CCM/CAINTRA – Monterrey, Mexico SME, AME, ASQ, CME

Lean Manufacturing Solutions - Toronto, Canada

http://twi-network.com

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What is the concept of Parts Presentation?

At the Operator Work station - organize all parts, components, materials, tools and materials in a manner that minimizes Waste: Reduces production cycles Increases ability to visually manage visually parts identification and

parts shortages Improves orientation of incoming material Improves organization of work area Increases worker safety / ergonomics Promotes standardized work environment Enhances ability to detect defects and quality issues with parts

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Work CellsParts Presentation at a Work Cell

Marek Piatkowski – November 2016


Design of the Work Cell – from material flow point of view


Is this a good or a bad design?

http://www.google.ca/url?sa=i&rct=j&q=operator%20workstation%20lean&source=images&cd=&cad=rja&docid=h7lazf1UvwOeIM&tbnid=tLi-KYto-mZ6nM:&ved=&url=http://news.thomasnet.com/fullstory/Modular-Shipping-Workstation-offers-configuration-flexibility-607770&ei=pnr5UfWjCu6s4AOyroGoDA&psig=AFQjCNHmzQJhjiMfFdwRDPimRMd0i7tDag&ust=1375390759152221

Design of the Work Cell – Material deliveries is always the last thought


Is sitting good or bad for us?

XDesign of the Work Cell – from material flow point of view

http://www.google.ca/url?sa=i&rct=j&q=operator%20workstation%20lean&source=images&cd=&cad=rja&docid=h7lazf1UvwOeIM&tbnid=tLi-KYto-mZ6nM:&ved=0CAUQjRw&url=http://www.colonypapers.com/equipment.asp?id%3D17&ei=7Hr5UbOEGO-84AOs84HIBw&psig=AFQjCNHmzQJhjiMfFdwRDPimRMd0i7tDag&ust=1375390759152221

http://www.google.ca/url?sa=i&rct=j&q=flow%20racks%20lean%20manufacturing&source=images&cd=&cad=rja&docid=-F4skFehymdICM&tbnid=mTVSnUx1e5X9SM:&ved=&url=http://news.thomasnet.com/news/material-handling-storage/5940&ei=C3n5UYG4CPGq4AP0pIHACQ&psig=AFQjCNGB4E_CpzyxGuDEnALA_TKWIXxw1A&ust=1375389759802808

http://www.google.ca/url?sa=i&rct=j&q=flow%20racks%20lean%20manufacturing&source=images&cd=&cad=rja&docid=-SCyP_fOq5QWRM&tbnid=EANF8iPnRTMyJM:&ved=&url=http://news.thomasnet.com/npProductsInNews.html?pncat%3D1303%26startingat%3D1660&ei=cHn5UfnoHNfF4AO_-IGIDg&psig=AFQjCNGB4E_CpzyxGuDEnALA_TKWIXxw1A&ust=1375389759802808


http://www.google.ca/url?sa=i&rct=j&q=operator%20workstation%20lean&source=images&cd=&cad=rja&docid=rkZv3GZLW_D9IM&tbnid=Exw932VBqw3hjM:&ved=0CAUQjRw&url=http://www.flexmation.com/workstations.aspx&ei=IHv5UaKlKLfF4AOX84HYCg&psig=AFQjCNHmzQJhjiMfFdwRDPimRMd0i7tDag&ust=1375390759152221

http://www.google.ca/url?sa=i&rct=j&q=flow%20racks%20lean%20manufacturing&source=images&cd=&cad=rja&docid=95RyLOcVOJtbNM&tbnid=xk2Ea77Vi9J2IM:&ved=0CAUQjRw&url=http://www.business-improvement.eu/lean/lean_manufacturing_eng.php&ei=v3j5UfSpLYHC4AOzrYGIDw&psig=AFQjCNGB4E_CpzyxGuDEnALA_TKWIXxw1A&ust=1375389759802808

Work Cell Design - Parts presentation


http://www.google.ca/url?sa=i&rct=j&q=flow%20racks%20lean%20manufacturing&source=images&cd=&cad=rja&docid=DGYMkDHr3KbsuM&tbnid=D1PNhih6f3KU3M:&ved=0CAUQjRw&url=http://www.flowtube.com/lean-manufacturing-principles.php&ei=JXr5UffYJdTe4AOk_YCwBA&psig=AFQjCNGB4E_CpzyxGuDEnALA_TKWIXxw1A&ust=1375389759802808



Parts presentation in a Work Cell

Parts presentation in a Work Cell

Sometimes the simplest ideas are the best.

Bird Feeders

Design of a Work Cell from:- material flow and- operator flow point of view

http://www.google.ca/url?sa=i&rct=j&q=flow%20racks%20lean%20manufacturing&source=images&cd=&cad=rja&docid=95RyLOcVOJtbNM&tbnid=xk2Ea77Vi9J2IM:&ved=0CAUQjRw&url=http://www.business-improvement.eu/lean/lean_manufacturing_eng.php&ei=g3j5UZyFCJW-4AP0zYHYBQ&psig=AFQjCNGB4E_CpzyxGuDEnALA_TKWIXxw1A&ust=1375389759802808

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Production Lines Flow RacksParts Presentation at a Production Line

Marek Piatkowski – April 2015


Flow Racks

Flow Racks

http://www.google.ca/url?sa=i&rct=j&q=flow%20racks%20lean%20manufacturing&source=images&cd=&docid=-SCyP_fOq5QWRM&tbnid=EANF8iPnRTMyJM:&ved=0CAUQjRw&url=http://news.thomasnet.com/fullstory/Dual-Angle-Flow-Rack-also-acts-as-part-presentation-stand-516433&ei=SXn5UcvQFMXd4AP9xoGgDw&psig=AFQjCNGB4E_CpzyxGuDEnALA_TKWIXxw1A&ust=1375389759802808

Flow Racks

http://www.google.ca/url?sa=i&rct=j&q=flow%20racks%20lean%20manufacturing&source=images&cd=&cad=rja&docid=95RyLOcVOJtbNM&tbnid=xk2Ea77Vi9J2IM:&ved=0CAUQjRw&url=http://www.szhechen.com/cp/class/index.htm&ei=3Xj5UbjMB4nk4AOL1YDoBw&psig=AFQjCNGB4E_CpzyxGuDEnALA_TKWIXxw1A&ust=1375389759802808

Flow Racks

Flow Racks

Flow Racks

Flow Racks

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Job ShopsParts Presentation in a Job Shop



Parts presentation in a Job Shop



Parts presentation at the Line – 2 Bin System











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Kit DeliveriesDrop-off Zones and Kit Instructions



Kit Identification

Kit Identification

Kit Identification – “Library” Kit Assembly and Identification Instructions

Kit Drop-Off

Kit Drop-Off - Assembly Instructions

Kit Drop-Off

Kit Drop-Off

Kit Drop-Off

Kit Drop-Off

Kit Drop-Off

Kit Drop-Off

Kit Drop-Off

Kits – where Every Part Counts



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Batch and Heavy PartsParts Presentation



Batch and Heavy Parts







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Changing the World. One Transformation at a timeThis presentation is an intellectual property of W3 Group Canada Inc.

No parts of this document can be copied or reproducedwithout written permission from:

Marek PiatkowskiW3 Group Canada Inc.iPhone: 416-235-2631

Cell: 248-207-0416

[email protected]://twi-network.com


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Lean Materials Management - Parts presentation at the line - November 2016