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Most Frequently Cited Manufacturing
Region V – FY 2007
OSHA Region VOSHA Region V
October 2007October 2007
#1 1910.212 (a)(1)
• Press Brakes• CPL 02-01-025 - CPL
2-1.25 - Guidelines for Point of Operation Guarding of Power Press Brakes
• Safe distance no less than 4 inches.
Light Curtains are one method of guarding.
#1 1910.212 (a)(1)
• Lathes• Need a chip guard for
many operations• When jaws extend
past chuck, a guard would be needed.
#1 1910.212 (a)(1)
• Printing presses• They must be
guarded at the in running nip points of the rollers.
#1 1910.212 (a)(1)
• Injection Molding Machine
• Most have interlocked gate as a guarding means.
#1 1910.212 (a)(1)
• Tube Benders• Pressure mats can be
used to avoid the tubes that are being bent.
#1 1910.212 (a)(1)
• Conveyors rotating parts
• The in running nip of the roller fabric and the driver roller can guarded.
#2 1910.1200(e)(1)
• No written hazard communication program
• Must contain a list of hazardous chemicals
#3 1910.212(a)(3)(ii)
• Cited for unguarded point of operations
• Point of operation is the area on a machine where work is actually performed upon the material being processed.
#3 1910.212(a)(3)(ii)
• Hydraulic Press• Cited under this
standard vs. the 1910.217 which is for MECHANICAL Presses.
• Similar guarding is required.
#3 1910.212(a)(3)(ii)
• Metal Cutting Saws
Unused portion of the blade must be guarded as shown.
#3 1910.212(a)(3)(ii)
• Vertical Bandsaw• Adjustable guard to
height of product• Many injuries by
guiding product into POO
• Handling cold slippery products will increase chances of slipping into POO
#3 1910.212(a)(3)(ii)
• Radial Arm Saws cutting metal
• Lower blade awareness device
• Retracts to original position
• Does not extend past plane of table
• Anti-kick back device
#3 1910.212(a)(3)(ii)
• Shears• Guards must prevent
entry to cutting blade. • This shear have had
its “finger” guards are bent back in violation.
#4 1910.147(c)(1)
• No Written lockout program
#5 1910.1200(h)
• No training employees in the hazards of chemicals
• Signs and symptoms of exposure
• Emergency response• Health hazards
#6 1910.147(c)(6)(i)
• No audit of the lockout program.
#7 1910.147(c)(4)(i)
• This is a common item found in many inspection.
• Boilers, conveyors, cutting machines are common items most commonly left out.
#8 1910.132(d)(2)
• No certification of the written PPE hazard assessment.
• PPE Hazard Assessment Certification Form• Name of work place: Assessment conducted by:• Work place address: Date of assessment:• Work area(s): Job/Task(s):• (Use a separate sheet for each job/task or work area)• EYES: Work activities, such as: abrasive blasting sanding chopping sawing cutting
grinding drilling hammering welding chipping soldering torch brazing working outdoors computer work punch press operations other
• Work-related exposure to: airborne dust dirt UV flying particles/objects blood splashes hazardous liquid chemicals mists chemical splashes molten metal splashes glare/high intensity lights laser operations intense light hot sparks other:
• Can hazard be eliminated without the use of PPE? Yes No
• If no, use With: Safety glasses Side shields Safety goggles Face shield Dust-tight goggles Shaded Impact goggles Prescription Welding helmet/shield Chemical goggles Chemical splash goggles Laser goggles Shading/Filter (# ) Welding shield Other:
#9 1910.147(c)(7)(i)
• No lockout training
#10 1910.23(c)(1)
• Open sided floors were not guarded.
• Catwalks, mezzaines, and docks could be cited for this.
Resources
• www.osha.gov• Compliance Assistance Specialists in OSHA
offices• On-site Consultation• Quick Takes
http://www.osha.gov/as/opa/quicktakes• OSHA Quick Cards• Comments or Corrections go to John Newquist
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