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5000 people
9 worldclass factories
Established In 1973Annual Turnover of Rs 1400 crores (US$ 300 Million)
Geographical Presence
KOTA:CRT Glass & CRT
PARWANOO:Deflection Yokes
DELHI:Head Office
GHAZIABAD:-CRT & Electron Gun-Samtel Machines-Color Plant 1 and Plant 2-Samtel HAL Displays-Plasma Display Panel
GURGAON:Engineering Services
ULM, GERMANY:Professional CRT
•Assembly Automation – Automatic / Semi Automatic•Pick & Place Automation – Servo / Pneumatic•Robot Integration & Robotic Material Handling Automation•Welding Automation – Robotic Cells / SPM•Testing and Inspection Automation – Gauging / LeakTesting•Dispensing Automation•Jigs & Fixture Solutions•Floor Conveyors•Ergonomics Systems – Manipulators & Jib Boom Systems•Machining Operations- Drilling & Milling•Packing Systems- Stacking
SAMTEL MACHINES COMPITENCIES…
•SEMI AUTOMATIC - PNEUMATIC
•SEMI AUTOMATIC - HYDRAULIC
•FULLY AUTOMATIC
ASSEMBLY AUTOMATION
•SEMI AUTOMATIC - PNEUMATIC
Automated Assembly of Wire ConnectorScope:Concept, Layout Design, Individualstation design for assembly of pins, ringsand stoppers on wire harness withautomated checking at each stage
Deliverables:Complete Automated Line, InstallationOperation ManualsBenefits: Reduction in Cycle timeIncrease in productivity and automatedquality checksChallenges: Highly complex process ofsmall part feeding, selection, orientationand positioning in assembly process
Automated Assembly of Fuel PumpScope:Concept, Layout Design, Individualstation design for line assembly of pumpparts with testing at each stage forcomplying with quality norms. Machineshould be capable of being run manuallyif needed.
Deliverables: Complete Automated Lineconsisting of 13 stations in line,Installation Operation ManualsBenefits: Reduction in Cycle timeIncrease in productivity and automatedquality checksChallenges: Highly complex process ofsmall part feeding, selection, orientationand positioning in assembly process.Testing for quality at each stage
DIFFERENTIAL SUB ASSEMBLYWITH BRG PRESSING
SEMI AUTOMATIC MULTI RAMHYRAULIC TYPE FOR STUD,BEARING & SEALS FITTING
JCB
TESTING RIGS FOR FUNCTIONAL &OPTICAL PARAMETER TESTING OF MULTIFUNCTIONAL DISPLAYS (MFD) FORSU30-MKI FIGHTER PLANES
AUTOMATED QUALITYDATA ACQUISTIONSYSTEM
ATE (Automatic Testing Equipment) GAUGING AUTOMATION
TESTING AUTOMATION
LEAK TESTING MACHINES
• DRY TYPE LEAK TESTING• DIP TYPE LEAK TESTING• DRY & DIP TYPE LEAK
TESTING• LOW VOLUME• LARGE VOLUME
DRY & DIP TYPE
Sealant DispensingAutomation System
Dispensing bottle valveassembly Machine
M/s Speciality Valve
Sealant Dispensing
FLOOR CONVEYORS
• SLAT CONVEYOR• POWER & FREE ROLLER CHAIN CONVEYOR• BELT CONVEYOR• IDLER ROLLER CONVEYOR
Fully Automated line for Pallet movement
Scope:ConceptLayout DesignConveyor DesignDeliverables:Conveyor Line andother assembliesBenefits:Fully PLC ControlledReduction in CycletimeChallenges:High speed andsudden stopOperator InterfaceSafety
POWER & FREE CONVEYOR SYSTEM
MANUPULATORS & JIB BOOM• PANTOGRAPH WITH COLUMN MOUNTED• PANTOGRAPH WITH X-Y RAIL MOUNTED• AIR BALANCER WITH JIB BOOM
SPRING BALANCER
X-Y RAIL MOUNTED
MANIPULATOR
PANTOGRAPH
SPECIAL ATTACHMENT
DEVLOPMENT HYDRAULIC & MECHANICAL ARRANGEMENT FOR
HOLDING REFERIGARATOR CLAMPING SYSTEM ATTACHMENT
FOR FORK LIFT
LG
APPLICATION DISTRIBUTIONS
SPM15%
Fixturesolutions
13%
Leak testing11%
Conveyors11%
Manipulators& Gantry
9%
Auto testing10%
Assembly line9%
Materialhandling
6%
Weldingapplications
6%
Metal CuttingSPM5%
Dispensing5%
APPLICATIONS
02468
10121416
Dispensing
Metal Cutting SPM
Materia l handling
Welding applications
Assembly line
Manipulators & Gantry
Auto testing
Conveyors
Leak testing
Fixture solutions SPM
Type of Application
Num
ber
of P
roje
cts
Customer's Growth Rate
05
1015
2025
30
Q4 2007 Q1 2008 Q2 2008 Q3 2008 Q4 2008 Q12009
Quarter
Num
ber o
f cus
tom
ers
STATISTICS
SAMTEL MACHINES STRENGTHS
• Strong Values – Integrity & Transparency in Business relationships
• Strong Team of 100+ in the areas of Application Engineering,
Design, Assembly & Testing, Installation & Commissioning.
• Dedicated Mechanical Design Team working in 3D - Unigraphics
• Organization planned to be increased to 150+ by next year
• Well defined workflow & document management ensuring
requirements are handled quickly and easily through each phase.
• Ability to handle aggressive deadlines in the development cycle
without compromising on quality & delivery
CONTROL & INTEGRATION
• Various kind ofInstrumentation & Processcontrol system solutions.
Temperature controllersPressure controllersLevel controllersVision based controllersAll kind of physical andanalytical variablecontrollers.
• Open and Close loop controlsystem.• PLC based• PID Based• Relay Logic based
• DESIGNING OF PLCCONTROLLED PANEL
• HMI,SCADA & DCSintegration
• PROGRAMMING OF ALLMAJOR BRANDS OF PLCLIKE MITSUBISHI, ALLENBRADELY,SIEMENS,Messang, ETC.
• Motion control– Servo System– Variable Frequency
Drive for motors– Pneumatic and
Hydraulic motioncontrol
• INHOUSE WIRING OFCONTROL PANELS
• RFID & Testing Solution
INHOUSE DEVELOPEDPLC CONTROLLED PANEL
DESIGN & DEVELOPMENT OFCUSTOMISED COMPONENTFEEDING SYSTEMS
DESIGNING OF VARIOUS HEATINGSYSTEMS
DESIGNING OF INTEGRATEDCONTROL SYSTEMS
DESIGNING OF ADVANCEPNEUMATIC CIRCUITS
DESIGN & DEVELOPMENT OFCRITICAL FIXTURES
DESIGN & DEVELOPMENT OFCUSTOMISED PNEUMATIC &SERVO BASED SYSTEMS
COMPETENCIES
SIEMENS/ ABMMI20
P.A.L.INDUCTION HEATING SYSTEM19
BANNER/ ORBITALAREA SENSOR18
FESTO/ GEFRANLINEAR TRANSDUCER17
ELSCINTBOWL FEEDER16
PATELITETOWER LIGHT15
THKGUIDE RODS14
GIRRARD/ SUMITOMOSERVO GEAR HEAD13
SIEMENS/ ABSERVO MOTORS12
SKF/ FAGBEARINGS11
THK/HIWINBALL SCREW10
THK/ HIWINLM GUIDE9
SIEMENS/OMRONPOWER SUPPLY8
TELEMECANIQUESWITCH GEAR7
BCHCONTROL PANEL6
IGUSDRAG CHAIN5
LAPPCABLES4
SICK/ OMRONSENSORS3
FESTO/ SMCPNEUMATICS2
SIEMENS/ AB/MitsubishiPLC CONTROLLER1
MAKE / SERIESDESCRIPTIONSL NO.
MAKES OF STANDARD BOPs: