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Dear Patrons, Greetings from Sri Padhmam ! The Share & Care, E-magazine for the month of Sept 2012 reaches you now. Best performing participants covers this time UCAL Fuel systems, Chennai, Wheels India ( TVS ), Sriperumbudur & chennai, Eicher, Bhopal & various companies participated in a Public program. Interesting Q & A by our Principle Consultant Mr. A V Manivannan and Article on Computers are some of the elements of this magazine. Please go through the attachment and keep writing to us ! For all your specific feedback and enquiries you may mail us to [email protected] With best wishes, M Latha, Partner [email protected] For further Details visit our website www.sripadhmam.com Thank you..
Citation preview
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Share &Care -Sept 2012
Sh
are
&
C
are
Electronic magazine from Sri Padhmam Consultancy & Training
“What a person’s mind can conceive & believe,
it can achieve…”
Sept2012
A V Manivannan
Principal Consultant & Trainer
E-mail : [email protected]
Website : www.sripadhmam.com
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Share &Care -Sept 2012
In Chennai :
Plot # 231, New # 12, 44th Street, 8th Sector, KK Nagar west,Chennai. 600 078
In Pondicherry:
No. 30, Thillai Nagar,Pondicherry. 605 004
1. Outstanding performers of the month
2. Article on “All about Computers”
3. Interesting Q & A
4. Lighter side to laugh
A V ManivannanPrincipal Consultant & Trainer
Sri Padhmam Consultancy & TrainingChennai & Pondicherry
Website : www.sripadhmam.comCell : 94428 92185
Contents for the month of Sept ‘ 2012
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Share &Care -Sept 2012
UCAL Fuel Systems, ChennaiSU
PER
VIS
OR
Y S
KIL
LS
Mr. K Saravanan
Mr. R Nandhakumar
Mr. M Ramamurthy
Mr. M Kumar
• The power of thoughts• Handling situations• Self assessment• Leaders Vs Bosses• Life – a Boon !
Outstanding Performers :
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Share &Care -Sept 2012
Wheels India ( TVS ), ChennaiC
ert
ific
atio
n p
rogr
am
• Well designed Course material
• Word by word explanations
• Customized modules
• Learning through Videos
• Situation analysis
• Detailed examination
• Trial audit evaluation
• Final qualification
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Share &Care -Sept 2012
Mr. N S Umapathy
Mr. S Dwarakanathan
Mr. N Ramasubramanian
Congratulations to the Top 3 Performers !
Internal EMS Auditor Certification program
For Wheels India ( TVS ), Chennai
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Share &Care -Sept 2012
S P
C w
ork
sho
pEicher, Bhopal, Madhya Pradesh
Mr. Rohan Paunikar
Mr. Mysaiah Bandi
Mr. Anoop Kumar Chauhan
Mr. Nitin Dass
Mr. Devendra Patel
Mr. Lalit Mohan Sharma
Outstanding Performers :
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Share &Care -Sept 2012
F M
E A
wo
rksh
op
Mr. M Ramaswamy of Precision Hydraulics Pvt Ltd.
Mr. M P Ananthapadmanabhan of Precision Hydraulics Pvt Ltd.
Mr. P Venkatesa Kumaran of Same Deutz Fahr India,
Mr. S G Gowtham of Woory Automotives India Pvt Ltd. &
Mr. G Murugan of Mando India Ltd,.
Public Program
Outstanding Performers :
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Share &Care -Sept 2012
All about computers
S Satishkumar Mobile : 099625 12280
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Share &Care -Sept 2012
Third generation 1964-1971
The development of the integrated circuit was the
hallmark of the third generation of computers.
Transistors were miniaturized and placed on silicon chips,
called semiconductors
Drastically increased the speed and efficiency of
computers.
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Share &Care -Sept 2012
What’s new ?
Computer chips, both for CPU and memory, are composed of semiconductor materials.
Semiconductors make it possible to miniaturize electronic components, such as transistors.
Not only does miniaturization mean that the components take up less space,
it also means that they are fasterand require less energy
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Share &Care -Sept 2012
Instead of punched cards and printouts, usersinteracted with computers through keyboardsand monitors and interfaced with an operatingsystem
which allowed the device to run many differentapplications at one time with a central programthat monitored the memory.
First time became accessible to a mass audiencebecause they were smaller and cheaper thantheir predecessors.
Next Issue – 4th & Present Generation
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Share &Care -Sept 2012
Who is the inventor of
Mobile Martin cooper, 1970
iPod Kane Kramer , 1979
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Share &Care -Sept 2012
Interesting
QA&
• Mr. S Kirubakaran from TATA motors
on S P C – Cpk study
• Mr. G Murugan of Mando India
on Cost of Quality
Questions from…..
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Share &Care -Sept 2012
In SPC we focus on removing all Assignable causes first and then make the process stable where
only common causes will be present. Then we focus on reducing variations so that we run the
process at mean/near to mean level and also with a Lean spread.
I’m interested to know the relationship between the Sigma factor and the Cpk.
My doubt is that, it shows that if we operate in +/-1sigma level we get better Cpk. But actual table
shows different.
Pl. explain based on the table below :
Mr.S Kirubakaran from TATA Motors
Answer
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Share &Care -Sept 2012
An excellent question and my sincere appreciations !
• Less the Sigma value is an indication of less variation – is a Good sign.
• As per the table, when the Sigma is considered to be ‘1’, the Spread will be 2 ( + or – 1 sigma ).
• Percentage yield is nothing but the coverage of the area of Spread, in the Gaussian distribution.
• The table to be understood well. 2 sigma level will cover only 68. 27 % of the total population.
• As we know a stable process ( which has NO assignable causes in it ) will be having a spread of 6 sigma,. Ie., +/- 3 sigma.
• That 6 sigma itself will not cover the total population ( ie. 100 % of the population). It covers 97.97 % of the total population. That is the significance of the Yield mentioned in the table.
• When the 2 sigma spread itself is falling in the SPECIFICATION limits, the estimated Cpk would be 0.33.
• It is an indication of large variations and wide spread process.
• Obviously, it cant not be a good process at all !
Answer to the Query on SPC by Mr. S Kirubakaran of TATA Motors
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Share &Care -Sept 2012
• I have noticed in some places, the Customer will demand the Supplier to Operate in the +/- 1 Sigma level itself.
• It is impossible to operate and if the Producer attempts to do so, it is called as Over-adjustment ! ( TPM calls this as ‘Tinkering of the Process’ ). This has to be Strictly avoided and the process to be allowed to have its own Bell shaped curve.
• That way, the Table to be understood and process to be allowed to run.
• Your views on Chance causes & Assignable causes are perfect.
• Disappointing to note, that some of the Engineers & Managers are just satisfying by feeding in the data in the Mini tab – even without knowing the basics.
• That way, your question carries lot of value in it.
• Appreciations for the excellent question, once again !
Answer to the Query on SPC by Mr. S Kirubakaran of TATA Motors
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Share &Care -Sept 2012
Mr. G Murugan from Mando India
Will you please help us to understand on “ Cost of Quality” ?
An 8 page explanation is available in our website
www.sripadhmam.com. Please visit and download at free of cost.
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Share &Care -Sept 2012
Ligh
ter
sid
e to
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gh